NAMCO Final Furlong 2 User manual

FINAL FURLONG 2
CONVERSION INSTRUCTIONS

It is most important that the game is tested and any problems
rectified before any conversion work is started.
Please make a note of all setting values so that the new Game
PCB can be set accordingly.
Warning: Ensure that the game is switched off and disconnected from the
mains supply before any conversion work is started.
Caution: Ensure adequate space is available to able to remove the header
safely.
Note: Take care when removing items not to lose any screws and washers as
they may be required for reassembly.
Tools Required:-
No1 Pozi Driver
No2 Pozi Driver
Security Wrench for M5
Spanner for M10
Spanner for M20
Security Torx Wrench for M5 (Supplied in kit)

PRELIMINARY
Removing the Ride Assembly
1. Raise the twelve adjustable feet, (4 on the monitor cabinet and 4 on each ride base
assy), (Slacken the lock nuts with a spanner first.)
2. Remove 8off security screws (M5x12) and remove both Base Front Cover Plates.
3. Remove 4off hex head screws (M10x35), with flat and spring washers, retaining the
ride base to the monitor cabinet.

4. Pull the ride assembly away from the monitor cabinet only sufficient to reach the
connectors. ( Take care not to stretch the wiring harness.)
5. Disconnect the connectors and move the ride assembly completely away from the
monitor cabinet.
Removing the Header Assembly
The header assembly is high and has a forward centre of gravity, so it is important
that at least two people are used to remove or fit the Header Assembly.
1. Remove 2off pozi head screws (M4x12), with flat and spring washers, and remove
the connector cover plate.
2. Disconnect the connector.

3. Remove 2off pozi head screws (M5x16), with flat and spring washers.
4. Slide the header assembly forward so that it disengages with the retaining bracket.
5. Remove the Header Assembly

RIDEASSEMBLY
DECALS
1. Remove the Horse Rear Decals (both sides of the horse).
2. Fit the new Horse Rear Decals (both sides of the horse).
3. Fit the new decals to the rear of the Ride Base.
Replace (Both sides)
New Decals

HEADERASSEMBLY
1. Remove the ten security screws (M5x16) and remove the header acrylic. (This part is
no longer required).
2. Remove 2off pozi head screw (M4x12) and remove the Top Bracket. (This part is no
longer required).
Pozihead screw
(M4x12)

3. Fit the new top brackets with 4off torx security screws (M5x12 black), supplied.
4. Fit the new Header Acrylic with 10off torx security screw (M5x16 chrome), supplied.
5. Refit the Header Assembly.
6. Reconnect the connector.
7. Refit the Connector Cover Plate.
Torx security screw
(M5x12 black)
Torx security screw
(M5x16 chrome)
Torx security screw
(M5x16 chrome)
Torx security screw
(M5x16 chrome)

MONITOR CABINET
Replacing the Decals
1. Remove all the old decals, except the Monitor Middle Lower Decal.
2. Fit the new decals as shown below.
Remove
Remove
Remove
(both sides)
DO NOT REMOVE
Remove
New
New
New
(both sides)
New
New
New

Fitting the New Front Vac-Form
1. Fit the new Vac-Form Bracket with 2off torx security screw (M5x16 black), supplied.
2. Fit the new Vac-Form with 4off Torx security screw (M5x16 black), supplied.
Torx security screw
(M5x16 black)
Torx security screw
(M5x16 black)

Replacing the Game PCB
1. Disconnect all the connectors on the Game PCB including the fan connectors.
Note: Some of the cables will be replaced with new cables (see illustration below)
2. Remove the 2off pozi head screws (M6x25) from the right hand end of the Game
PCB. slacken the 2off pozi head screws (M6x25) on the left hand end and remove
the Game PCB.
These cables
will not be used
on the new
game PCB
Pozi head screw
(M6x25)

3. Place the old and new game PCBs next to each other.
4. Remove 8off pozi head screws (M4x50) and remove the fans from the old Game
PCB. (4 screws on each fan).
5. Fit the fans to the new Game PCB in exactly the same way up using 4off pozi head
screws (M4x50). (2 screws on each fan).
THESE FANS MUST BE FITTED TO THE NEW GAME PCB
OR IRREPERABLE DAMAGE WILL BE CAUSED TO THE
NEW GAME PCB.
Pozi head screw
(M6x25)
Pozihead screw (M4x50)

6. Refit the new Game PCB and fully tighten the 4off pozi head screws (Mx25).
7. Connect the new cables linking the I/O boards to the Front Cover Boards, and the
new HSB cable linking the two front cover boards.
8. Locate and separate the two way connector with yellow and black wires. This is
located to the right of the Switchmode Power Supply.
9. Fit the new break out cable to the two way connectors and connect the other ends to
the front cover boards, as shown in the diagram below.

10. Refit the existing connectors to the I/O Boards and Front Cover Boards.
Note: When refitting the D Sub connectors to the Front Boards ensure that connector 2
is fitted to the board nearest the rear of the cabinet, and the connector retaining
screws are fully tightened.
D Sub #1
D Sub #2

Replacing the Repeater (Link) PCB
1. Remove 1off pozi head screw (M5x12) and remove the Link Cover Bracket.
2. Remove 2off Pozi head screws (M4x12) and remove the Link PCB complete with
mounting bracket.
3. Disconnect the connectors.
Link cover
Pozi head screw (M5x12
Pozi head screw
(M4x12)

4. Refit the new Link PCB complete with mounting bracket using the 2off pozi head
screws (M4x12).
5. Fit the new Communication cable.
Pozi head screw
(M4x12)

RE-ASSEMBLY AND TEST
1. Reasemble the Ride Assemblies to the Monitor Cabinet, taking care not to trap any
wires.
2. Reconnect the Mains-In and switch ON.
3. Reinitialize both players. (see section 6-8 page 58 of the Operators Manual).
4. Reset all game settings to the required levels. (see section 6-7 ‘Test Mode’ page 47 of
the Operators Manual).
CONVERSION IS NOW COMPLETE.

NEW PART NUMBERS
metInoitpircseDoNtraP
4)SHL(laceDediStenibaC2FF 018-296
5)SHR(laceDediStenibaC2FF 118-296
6laceD)A(noitcurtsnI2FF 698-296
7laceD)A(tnorFtenibaC2FF 518-296
8laceDreppUmroF-caVrotinoM2FF 328-296
9laceDrewoLmroF-caVrotinoM2FF 898-296
01laceD)B(tnorFtenibaC2FF 618-296
11laceD)C(tnorFtenibaC2FF 718-296
62)tes(slaceDrebmuN2FF 318-296

1
(Opposite side 2)
3
metInoitpircseDoNtraP
1)SHR(laceDraeResroH 348-296
2)SHL(laceDraeResroH 248-296
3laceDesaB2FF 058-296
metInoitpircseDoNtraP
4revoCssurT 168-296
6revoCdraobngiS2FF 068-296
7laceDogoLertneC 368-296
41etalPthgiL 268-296