National Cycle Spartan N21202 User manual

This Kit Cont ins one Sp rt n Windshield
Qu ntum h rdco ted polyc rbon te
Th nk you for purch sing N tion l Cycle® product. Ple se re d these instructions c refully nd thoroughly before begin-
ning work.
De lers if inst lling this windshield for customer ple se give them this m nu l. It cont ins inform tion needed to properly
m int in nd use this product. Patent Nos.6254166, 6974175, 6484914
Sp rt n® Windshield
N21202 (18.5” or 47cm) and N21302(16.25” or 41.3cm)
For installation with SwitchBlade Kit Q141
Kit Q141 is sold separately
7/16” Box Wrench
Phillips Scre Driver
ADJUSTMENT AND INSTALLATION OF WINDSHIELD
The brackets of your Spartan windshield are preset to 10.65”
(27.5cm) to fit onto Kit-Q141 for the listed XL model motorcycles.
For custom width forks, there is an adjustability feature engineered
into the bracket. Loosen the Cap Nuts on the windshield at all four
locations, adjust each side evenly, retighten nuts securely. (7/16”
Box Wrench nd Phillips Screw Driver) Figure 2
TO MOUNT THE WINDSHIELD
Follow the Inst ll tion procedure in Kit-Q141. Inst ll tion
m nu ls re loc ted on line t:
www.n tion lcycle.com/techsupport/ispl.html
National Cycle, Inc. Maywood, IL 60153-0158 SA 708-343-0400 / Fax: [phone]
www.nationalcycle.com / e mail:[email protected]
Page 1 of 1 10-118562-000 04/10
10.65 “ (27.5cm)
Figure 2
MAINTENANCE
Wash with a clean soft cloth, plenty of warm water and, if nec-
essary, a non-abrasive soap such as dishwashing liquid.
Flannel or soft chamois make good cleaning cloths. Do not
allow brake fluid, alcohol, or strong solvents to contact the
screen.
National Cycle Windshield Wash Part number N1401 is a
good everyday cleaner. Product is supplied with a handy travel
size container and microfiber cloth for easy storage on the
motorcycle. Inquire with your local dealer or visit:
www.nationalcycle.com
National Cycl 3-Y ar Limit d Warranty
R gist r your windshi ld on Lin at: www.nationalcycl .com/r gist r.html
or contact Custom r S rvic at National Cycl , Inc. / PO Box 158 / Maywood, IL 60153 / USA 708/343/0400
National Cycle hereby warrants to the original registered owner of a National Cycle polycarbonate windshield for a
period of three years from the date of purchase against breakage. This limited warranty is e pressly limited to the replacement of
the polycarbonate windscreen. This limited warranty does not include scratches, coating failure, cosmetic wear and tear, replace-
ment of hardware, or any consequential damages or e penses including labor cost of installation, removal and/or replacement,
inconvenience, inbound freight e penses or damage to any other component of the motorcycle or any other accessories. Certain
chemicals, generally known as acidic hydrocarbons, are known to cause polycarbonate damage and will not be covered under this
limited warranty. Please refer to the cleaning instructions supplied with all National Cycle windshields.

Parts List For Kit Q102
INDEX DESCRIPTION QTY.
1 37-379102-000 Mounting Cup, Chrome 2
2 34-340501-000 Nut, Upper, QS4, Polished 2
3 34-340502-000 Nut, Lower, QS4, Polished 2
4 34-340510-000 Spool, Upper, QS4, Assembled 2
5 34-340512-000 Spool, Lower, QS4, Pl in 2
6 49-490414-000 W sher, Br ss 2
7 37-370170-000 Cl mp Str p, QS4 4
8 37-370160-TL0 Spider, QS4 w/ Thre d Locker 2
Parts List For Kit Q106
INDEX DESCRIPTION QTY.
1 37-379102-000 Mounting Cup, Chrome 2
2 37-340501-000 Nut, Upper, QS4, Polished 2
3 37-340502-000 Nut, Lower, QS4, Polished 2
4 34-340510-000 Spool, Upper, QS4, Assembled 2
5 34-340512-000 Spool, Lower, QS4, Pl in 2
6 49-490414-000 W sher, Br ss 2
7 37-370184-000 Cl mp Str p, QS4 4
8 37-370161-TL0 Spider, QS4 w/ Thre d Locker 2
1, Hex Key Wrench, 4mm
1, Torque Wrench th t ccur tely me sures
75 inch pounds. (6.25 ft/lbs) (8.6 m)
Attention Note:
Special notes and cautionary measures which
can prevent damage to the accessory or
motorcycle.
Tips for facilitation of operation, control and
adjustment, as well as maintenance work.
Mount Kit Q102 or Q106 for installation with SwitchBlade Windshields: 2-UP®, Chopped™ Shorty™ or Deflector™
Dealers: If installing the Quick Release mount kit for a customer please give them this manual. It contains information need-
ed to properly maintain and use this product.
The Quick Release mount kit will allow you to mount any of the four styles of SwitchBlade windshields to the motorcycle this
kit is installed on. Contact your dealer or ational Cycle for complete information for all three SwitchBlade Windshields:
2-UP®, Chopped™ Shorty™ or Deflector™ Patents: 6254166, 6484914, 6974175
Proper tightening of this assembly is critical. Use a
Torque Wrench!
Follow this procedure! Correct assembly of this kit will provide years
of reliable service.
Position the motorcycle securely on its stand or a work stand.
Cover the front fender and fuel tank with a suitable cloth to avoid
scratches from dropped tools.
Preparation
Page 1 of 2 10-112201-000 03/04 Rev A 04/11
Figure 1.
Thin side of Spool
tow rd Nut.
1
2
35
46
7
8

INSTALLATI N
ATTACH THE SPIDER T THE F RK
1. Place two Clamp Straps (7) on the fork tube.
2. Hook the Spider (8) to the lower Clamp Strap. Figure 2.
3. Install the upper Clamp Strap.
4. Position the Mounting Cup (1) onto the Spider Bracket so the studs
protrude from the holes in the Mounting Cup. Figure 1, page 1.
5. Place a Brass Washer (6) onto the top stud. Figure 1.
6. Push the large Upper ut (2) into the large Upper Spool (4) so the
thin side of the spool is near the head of the Upper ut. Figure 1.
7. Start the Upper ut/Spool onto the upper stud. (4mm Hex Key)
8. Assemble the Lower Spool (5) and Lower ut (3) so the thin side
of the Spool is near the head of the Lower ut.
9. Start the Lower ut/Spool onto the lower stud. (4mm Hex Key)
10. Repeat steps 1 through 9 on the other fork.
ALIGN THE QUICK RELEASE ASSEMBLY
11. Adjust top edge of Mount Cup to be 3/4” (19mm) from the upper
triple clamp. See Figure 3.
Depending on the motorcycle this may vary. Adjust wind-
shield so shield clears the headlight when you remove wind-
shield.
12. Adjust both Mounting Cups front to rear so they are in line across
the forks.
Misalignment can cause damage to fuel tank and will
cause the system to not work properly. Check alignment
carefully. Turn the fork carefully to the stops. Make sure
the gap between the Spools and the fuel tank are the same on
both sides. .
13. Tighten the uts to 75 I CH POU DS (8.6 m)
(6.25 ft/lbs). Figure 4. (Torque Wrench, 4mm Hex Wrench.)
This assembly will not “feel” like tightening a normal nut and
bolt. Tightening from 50 in/lbs to 75 in/lbs will take at least
one full turn.
14. Refer to the instructions
packaged with the SwitchBlade
windshield. Install the shield.
Make sure all components line
up.
15. Cycle the shield
through the mount and
dismount 5 times.
16. Retighten the uts
to 75 I CH POU DS
(8.6 m) (6.25 ft/lbs).
ational Cycle, Inc. Maywood, IL 60153-0158 USA 708-343-0400 / Fax: [phone]
www.nationalcycle.com / e mail:inf[email protected]
Page 2 of 2 10-112201-000 03/04 Rev A 04/11
Figure 4. Figure 3.
Figure 2.
3/4” (19mm)
Check Alignmen
carefully by urn-
ing he fork o a
full righ and lef
fork lock.
Note:
Engage the inside of the strap to the spider. Be sure spider hook is fully and
correctly seated into the slot.
a. The technique requires you to keep the hook of the spider
correctly engaged in the slot. To do this, apply pressure on the
inside engaged strap with your index finger while lifting the
spider slightly with your middle finger.
b. Engage strap to hook of spider on outside. Push and stretch
with your thumbs, don’t let the inside hook/slot become loose.
a.
b.