NordicTrack NCCEL09940 User manual

CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
Model No. NCCEL09940
Serial No. _
Serial Number
Decal
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USER’S MANUAL
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mitted to providing complete
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have questions, or if there are
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TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO USE THE ELLIPTICAL EXERCISER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
HOW TO ORDER REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
2
NordicTrack is a registered trademark of ICON IP, Inc.

26
17
20
97 98
98
98
98
98
98
69
98
98
2
26
86
105
68
26
86
23
85
85
96
25
86
24
105
26
68
86
26
22
21
19
18
15
98
98
98
98
108
98
98
16
114
116
115
106
107
108
98
69
121
31
120
118
123
123
124
124
123
123
118
120
110
31
122
122
108
119
119
110
110
110
98
EXPLODED DRAWING—Model No. NCCEL09940 R0604A
To identify the parts shown below, see the PARTLIST on pages 24 and 25.

25
Note: # indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of this manual for information about ordering replacement parts.
105 2 M8 x 38mm Button Bolt
106 2 Upper Foam Grip
107 2 Lower Foam Grip
108 3 M4 x 25mm Tek Screw
109 2 7.6mm Spacer
110 4 Wheel Bushing
111 2 M8 x 19mm Patch Screw
112 2 Wheel
113 1 Belt
114 1 Pulse Extension Wire
115 1 Upper Wire Harness
116 1 Power Cord
117 1 Power Socket
118 2 Upper Body Arm
119 2 Weld Spacer
120 2 Sleeve
121 2 Upper Body Foam Grip
122 2 Upper Body Endcap
123 4 Upper Body Bushing
124 2 M5 x 5mm Screw
125 2 M4 x 19mm Round Head Screw
126 1 Stop Bracket
127 1 Nylon Zip Tie
# Allen Wrench
# User’s Manual
Key No. Qty. Description Key No. Qty. Description

24
Key No. Qty. Description Key No. Qty. Description
PART LIST—Model No. NCCEL09940 R0604A
1 1 Frame
2 1 Upright
3 1 Ramp
4 1 Left Pedal Leg
5 1 Right Pedal Leg
6 1 Rear Stabilizer
7 1 Rear Stabilizer Cover
8 1 Front Stabilizer
9 1 Front Stabilizer Cover
10 1 Left Pedal
11 1 Right Pedal
12 1 Incline Motor
13 1 Incline Axle
14 1 Pivot Axle
15 1 Left Side Shield
16 1 Right Side Shield
17 1 Console
18 1 Right Flywheel Cover
19 1 Left Flywheel Cover
20 2 Pulse Sensor w/Wire
21 1 Right Incline Cover
22 1 Left Incline Cover
23 1 Right Handlebar
24 1 Left Handlebar
25 1 Upper Handlebar Cover
26 2 Handlebar Cover
27 1 Frame Cover
28 2 Pedal Wheel
29 4 Wheel Bearing
30 2 Frame Bushing
31 2 Upper Body Leg
32 1 “C” Magnet
33 1 Magnet Bracket
34 1 Left Crank Arm
35 2 29.5mm Pulley Spacer
36 1 Flywheel
37 1 Magnet
38 1 Pulley
39 1 Control Box Cover
40 1 Control Board
41 1 Control Box
42 1 Lower Wire Harness
43 1 Crank
44 2 Crank Bearing
45 1 Idler
46 4 Foot
47 4 Ramp Bushing
48 2 Ramp Cover
49 1 Incline Sensor
50 1 Sensor Cover
51 4 Pedal Leg Bushing
52 1 Resistance Motor
53 1 Reed Switch Bracket
54 1 Clamp
55 1 Reed Switch/Wire
56 1 Return Spring
57 1 Guide Rod
58 1 Resistance Cable
59 1 Flywheel Axle
60 2 Flywheel Bearing
61 2 Eye Bolt
62 2 Adjustment Bracket
63 2 M8 x 47mm Button Screw
64 2 M6 Washer
65 2 M8 x 79mm Bolt Set
66 2 M8 Washer
67 2 M10 x 50mm Bolt Set
68 2 Handlebar Bushing
69 2M4 x 16mm Round Head Screw
70 2 M10 x 108mm Button Screw
71 1M8 Tek Washer
72 1 M11 x 40mm Bolt Set
73 2M10 Split Washer
74 1 M8 x 25mm Button Bolt
75 1 M10 x 19mm Button Bolt
76 4 M6 x 16mm Patch Screw
77 4 M5 Nut
78 4 M5 x 16mm Bolt
79 4 M5 Washer
80 2 M6 x 18mm Bolt
81 1 M6 x 25mm Bolt
82 2 5/16” x 25mm Flange Screw
83 4 M8 x 54mm Button Screw
84 8 M8 x 44mm Button Screw
85 4 M8 x 41mm Button Bolt
86 6 M8 Jam Nut
87 8M4 x 38mm Screw
88 3 M8 Nylon Locknut
89 1 M10 Nylon Locknut
90 3M6 Nut
91 2 M6 Nylon Locknut
92 2 Snap Ring
93 2 M8 x 54mm Button Screw
94 4 #8 x 9.5mm Screw
95 4 M4 x 19mm Screw
96 1 M4 x 12mm Round Head Screw
97 2 M4 x 25mm Screw
98 24 M4 x 16mm Screw
99 2 Ramp Spacer
100 4 M5 Nylon Locknut
101 2 31.5mm Pulley Spacer
102 1 Right Crank Arm
103 1 Flywheel Spacer
104 2 Support Plate
To locate the parts listed below, see the EXPLODED DRAWING on page 26 and 27.

6
3
14
1
Grease
48
48
76
76
99
99 Tubes
2. Identify the Pivot Axle (14), which is the longer of the
two axles. Slide a Ramp Cover (48) onto an M6 x
16mm Patch Screw (76) as shown. Tighten the Patch
Screw into one end of the Pivot Axle. Apply a small
amount of the included grease to the Pivot Axle.
Have a second person hold the two Ramp Spacers
(99) against the sides of the Frame (1) so they cover
the indicated tubes on the Frame. Lift the Pedal Legs
(not shown) out of the way and align the round tubes
on the Ramp (3) with the Ramp Spacers. Make sure
that the Ramp is turned as shown in drawing 3
below. Insert the Pivot Axle (14) into the Ramp, the
Ramp Spacers, and the Frame. If necessary, tap the
Pivot Axle with a rubber mallet to insert it.
Slide the other Ramp Cover (48) onto an M6 x 16mm
Patch Screw (76) as shown. Tighten the Patch Screw
into the open end of the Pivot Axle (14).
Tubes
2
3
3. Slide an M6 Washer (64) onto an M6 x 16mm Patch
Screw (76). Tighten the Patch Screw into one end of
the Incline Axle (13). Apply a small amount of grease
to the Incline Axle.
Raise the Ramp (3). Insert the Incline Axle (13) into
the welded tube under one side of the Ramp, through
the motor screw, and then into the welded tube under
the other side of the Ramp. As you insert the Incline
Axle through the motor screw, make sure that the
motor screw does not turn.
Slide an M6 Washer (64) onto an M6 x 16mm Patch
Screw (76). Tighten the Patch Screw into the open
end of the Incline Axle (13). 13
Grease
Motor
Screw
64
76
364
76
4. Have another person hold the Upright (2) in the posi-
tion shown.
Connect the Upper Wire Harness (115) to the Lower
Wire Harness (42). Insert the connectors on the Wire
Harnesses up into the Upright (2). Carefully pull the
upper end of the Upper Wire Harness to remove
the slack from the Wire Harnesses. See the inset
drawing. Attach the Lower Wire Harness to the Upright
with the Nylon Zip Tie (127). Pull the Nylon Zip Tie
tight and cut off the excess.
Insert the Upright (2) into the Frame (1). Be careful to
avoid pinching the Wire Harnesses (115, 42). Attach
the Upright with two M10 x 108mm Button Screws
(70), two M10 Split Washers (73), and two 7.6mm
Spacers (109). Make sure that the curved sides of
the Spacers are facing the Upright. Be careful to
avoid damaging the Wire Harnesses with the
Button Screws. Do not tighten the Button Screws
yet.
2
115
Pull
70 42
1
73
73
109
4
109
Do not pinch
the Wire
Harnesses
(115, 42)
during this
step.
1
42
2
127

7
5
85
105
86
118
119
Grease
86
23
24
2
31
3
Lubricate
118
5. Slide a Weld Spacer (119) onto the axle on the left
side of the Upright (2), with the open side of the Weld
Spacer facing the Upright. Apply a small amount of
grease to the axle.
Apply a small amount of the included Teflon®lubricant
to a paper towel. Rub a thin film of the lubricant onto
one of the Upper Body Legs (31). Insert the Upper
Body Leg into one of the Upper Body Arms (118) as
shown. Hold the Upper Body Arm with one hand, hold
the Upper Body Leg with your other hand, and slide
the Upper Body Arm onto the axle on the left side of
the Upright (2). Then, slide the Upper Body Leg out of
the Upper Body Arm until it rests on the Ramp (3).
Have another person hold the Left Handlebar (24)
near the Upright (2) as shown. Connect the left Pulse
Sensor Wire (20) to the Pulse Extension Wire (114).
Slide the upper end of the Left Handlebar (24) into the
tube on the front of the Upright (2), while sliding the
lower end of the Left Handlebar onto the axle on the
left side of the Upright. Attach the upper end of the
Left Handlebar with two M8 x 41mm Button Bolts (85)
and two M8 Jam Nuts (86); be careful not to damage
the Wires (20, 114) as you insert the Button Bolts.
Make sure that the Jam Nuts are resting in the
hexagonal holes in the Left Handlebar.Attach the
lower end of the Left Handlebar with an M8 x 38mm
Button Bolt (105) and an M8 Jam Nut (86).
Attach the other Upper Body Arm (118) and the Right
Handlebar (23) to the Upright (2) in the same way.
114
20
26
96
25
25
2
26
26
6. Look inside one of the Handlebar Covers (26) and
locate the square tabs connecting the two halves.
Gently lift the tabs and disconnect the halves.
Hold the two halves of the Handlebar Cover (26)
around the tube on the left side of the Upright (2). Align
the halves and press them together until they lock.
Attach the other Handlebar Cover (26) to the right side
of the Upright (2) in the same way.
Hold the halves of the Upper Handlebar Cover (25)
around the tube on the front of the Upright (2); be
careful not to damage the Wires (not shown).
Attach the Upper Handlebar Cover with an M4 x 12mm
Round Head Screw (96).
6

8
10.Make sure that all parts of the elliptical exerciser are properly tightened. Cover the floor beneath the
elliptical exerciser to protect the floor from damage. Note: Some extra hardware may be left over.
The elliptical exerciser is now fully assembled. If you have purchased the optional chest pulse sensor
(see page 21), refer to page 9.
7. Apply a liberal amount of grease to the long side of
each M8 x 79mm Bolt Set (65).
Identify the Left Pedal (10), which has a notch near
the right side. Place the Left Pedal on the Left Pedal
Leg (4). Have a second person hold the bracket on the
left Upper Body Leg (31) inside of the bracket on the
Left Pedal Leg, and hold a Wheel (28) inside of the
bracket on the left Upper Body Leg.
Align the indicated holes, and attach the Left Pedal
(10), the left Upper Body Leg (31), and the Wheel (28)
to the Left Pedal Leg (4) with an M8 x 79mm Bolt Set
(65). Attach the other end of the Left Pedal to the Left
Pedal Leg with two M8 x 54mm Button Screws (83).
Repeat this step on the right side of the elliptical
exerciser.
See step 4. Tighten the two M10 x 108mm Button
Screws (70).
4
10
5
83
65 28
Notch
9. Plug the Power Cord (116) into the Power Socket
(117) at the rear of the elliptical exerciser.
116
117
9
8. Have another person hold the Console (17) near the
Upright (2).
Connect the Upper Wire Harness (115) to the wire har-
ness on the Console (17). Connect the Pulse
Extension Wire (114) to the pulse wire on the Console.
Next, locate the two ground wires that are attached
with a screw to the Upright (2). Connect the ground
wires to the two smallest wires on the Console.
Carefully insert all excess wiring up into the Console
(17) and down into the Upright (2). Attach the Console
to the Upright with four M4 x 16mm Screws (98).
(Note: The Screws may be shipped in the console
box.) Be careful to avoid pinching the wires.
17
Ground
Wires
2
98
98
115
114
Do not pinch
the wires
during this step.
8
7
65
31
Holes
Grease

9
INSTALLING THE RECEIVER FOR THE OPTIONAL CHEST PULSE SENSOR
If you have purchased the optional chest pulse sensor (see page 21), follow the steps below to install the
receiver included with the optional chest pulse sensor.
1. Look under the Console (17) and locate the access
cover. Remove the access cover.
2. Hold the receiver in the position shown, with the small
cylinder at the top. Using the two screws included with
the chest pulse sensor, attach the receiver to the two
plastic posts (not shown) inside the access opening in
the back of the Console (17).
3. Connect the wire on the receiver to the indicated wire
on the Console (17). Make sure that the connectors on
the wires snap together. Discard the other wires includ-
ed with the chest pulse sensor.
4. Reattach the access cover to the Console (17). Screws
17
Cylinder
Receiver
Access Cover

10
HOW TO PLUG IN THE POWER CORD
This product
must be
grounded.
If it should
malfunction
or break
down,
grounding
provides a
path of least
resistance for
electric
current to reduce the risk of electric shock. This prod-
uct is equipped with a cord having an equipment-
grounding conductor and a grounding plug. Plug the
power cord into an appropriate outlet that is prop-
erly installed and grounded in accordance with all
local codes and ordinances. This product is for
use on a nominal 120-volt circuit. Important: The
elliptical exerciser is not compatible with GFCI-
equipped outlets.
A temporary
adapter may
be used to
connect the
power cord
to a 2-pole
receptacle
as shown at
the right if a
properly
grounded
outlet is not
available. The temporary adapter should be used only
until a properly grounded outlet can be installed by a
qualified electrician.
The green-colored rigid ear, lug, or the like extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box cover.
Whenever the adapter is used, it must be held in
place by a metal screw. Some 2-pole receptacle out-
let box covers are not grounded. Contact a quali-
fied electrician to determine if the outlet box cover
is grounded before using an adapter.
Note: When the power cord is plugged in, the ellip-
tical exerciser’s incline system may automatically
calibrate itself. During the calibration process, two
dashes (– –) will appear in the left display of the
console and the ramp will move to the highest
position and then return to the lowest position.
The calibration process will last for one to two
minutes.
EXERCISING ON THE ELLIPTICAL EXERCISER
To mount the elliptical exerciser, hold the handlebars
and step onto the pedal that is in the lowest position.
Next, step onto the other pedal. Push the pedals until
they begin to move with a continuous motion.
To dismount the elliptical exerciser, wait until the ped-
als come to a complete stop. The elliptical exerciser
does not have a free wheel; the pedals will contin-
ue to move until the flywheel stops. When the ped-
als are stationary, step off the highest pedal first.
Then, step off the lowest pedal.
DANGER: Improper connection of
the equipment-grounding conductor can result
in an increased risk of electric shock. Check
with a qualified electrician or serviceman if
you are in doubt as to whether the product is
properly grounded. Do not modify the plug
provided with the product—if it will not fit the
outlet, have a proper outlet installed by a qual-
ified electrician.
Grounded Outlet Box
Grounding Plug
Grounded Outlet
Grounding Pin
HOW TO USE THE ELLIPTICAL EXERCISER
Grounded Outlet Box
Adapter
Lug
Metal Screw
Pedals
Handlebar