Omron F150-3 - Instruction Manual


Vision Sensor
Easy Operation with Visual Simplicity
Process flow suited to the application can be created in a
Windows environment.
Vision Composer
Integrated Control Software for F150-3
(Cat. No. Q119) A High Cost-performance Vision Sensor
that Can Perform a Variety of Inspections
Cat. No. Q122-E1-1 Printed in Japan
0400-10M
Authorized Distributor:
Note:Specifications subject to change without notice.
OMRON Corporation
Industrial Automation Company
AS Vision Components Department
Sensing Devices and Components Division H.Q.
28th Fl., Crystal Tower Bldg.,
1-2-27, Shiromi, Chuo-ku,
Osaka 540-6028 Japan
Tel: [phone]/Fax: [phone]
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69, NL-2132 JD Hoofddorp
The Netherlands
Tel: [phone]/Fax: [phone]
OMRON ELECTRONICS, INC.
1 East Commerce Drive, Schaumburg, IL 60173
U.S.A.
Tel: [phone]/Fax: [phone]
OMRON ASIA PACIFIC PTE. LTD.
83 Clemenceau Avenue,
#11-01, UE Square,
Singapore 239920
Tel: [phone]/Fax: [phone]
OMRON (CHINA) CO. LTD.
21F, Beijing East Ocean Center
No. 24A Jian Guo Men Wai Da Jie
Chao Yang District, Beijing, 100022
China
Tel: [phone]/Fax: [phone]
AllRights Reserved.
Madein Japan
Integrated Control Software for F150-3
F150-CD10E
General Precautions
The user must operate the product according to the performance specifications described in the brochure.
Before using the product under conditions which are not described in the brochure or applying the product to nuclear con-
trol systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement
machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives
and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and
equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
The product has been produced at OMRON Ayabe which obtained ISO9001-approval for its quality system and ISO14001-approval
for its environmental management system from international certification bodies.

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F150
2 3
F150
Two-camera Unit Applications
■Inspecting Boxes from Both Sides ■PWB Positioning
Simultaneously inspect both sides of a box using two Cameras. Determine the coordinates of position marks using two fields of vision.
Camera 0
Synchronous
sensor
Two-camera Unit
OK
OK
NG
NG
Camera 1
Controller
Two-camera Unit
Positiondataoutput
ProgrammableController Controller
Camera 1
Camera 0
A variety of different lighting methods ensure stable,
clear images suited to the kind of inspection required.
The adoption of a dome shape means that the influence
of external interference is reduced, and inspection of
flaws can be performed. The combined use of both red
and green light enables inspection of a wide range of
workpieces.
The brightness and the lighting direction can be changed.
Coaxial vertical lighting is possible with the F150-SLC20.
AVariety of Lighting Methods
1
5
3
7
2684
1
35
2
4Lighting Controlled from Menus
The illuminated area and light intensity can be controlled
from Controller Menus.Settings can be easily changed
without the need for direct contact with the light source.
Lighting positioning is stored along with other scene data.
This means that lighting conditions can be easily
changed to match different types of workpiece.
The Controller handles lighting settings as numeric data
ensuring that lighting conditions are recreated with a
high degree of accuracy.
F150-SLC20
(Field of vision: 20 mm)
F150-SLC50
(Field of vision: 50 mm)
Light intensity can be set
separately to one of 8 levels
for 5 illuminated areas.
Light intensity can be set
separately to one of 8 levels
for 8 illuminated areas.
Coaxial
vertical
lighting
Intelligent Light Source
＋ ＝
＝
＝
＋
＋

00
0
1
110
1
0101 1
0
Two-camera Unit
AVariety of Images
Images can be taken simultaneously with two cameras.
In addition to being able to set the order in which the cameras take images, it is also possible to combine
the images taken by the two cameras at the same time to obtain one image.
Two-camera Switching
Vertical Composition
Horizontal Composition 1
Horizontal Composition 2
Camera 0
Camera 0
Camera 0
Camera 0
Camera 1
Camera 1 Camera 1
Camera 1
Detection of
surface defects
Detection of
surface defects for
button-type battery
The Two-camera Unit allows simple, low-cost
inspection in two directions on two lines.
Optimum lighting and image taking for a variety of applications.
A Great Catch!
A Great Catch!

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4 5
●
●
Filter the image for optimum measurement using
smoothing, edge enhancement, edge extraction, and
background suppression functions.
Perform filtering in real time (i.e., while inputting
images).
●Measure position in sub-pixels (smaller than a pixel)
using 256-gradation gray search processing. Use this
function in applications requiring highly accurate
positioning.
DeviceNet Model
and Liquid Crystal
Monitor Added to
Series.
Controller: F150-C10E-3-DRT
Highly Accurate Gray Search Compact Frame-shutter Camera
●
●
Displays clear images
using 5.5-inch TFT color
liquid crystals.
Easily mounted into a
panel.
Inspection for Surface Defects Gray Edge Measuring Output Calculation Functions
Original image Image after edge extraction
Scratch inspection for rubber packing Pitch inspection for connector pins
Distance calculation
Measuring position
of PWB's
fiducial marks
●
●
●
●
Compact Camera with high resolution.
Uses full image readout and directional lattice-type
CCD elements to produce clear, detailed images for
efficient processing.
Built-in electronic shutter makes the F150 ideal for
high-speed production lines.
Using the F150's menus, shutter speeds can be set
according to measurement conditions (scenes).
Select the speed appropriate to the production-line
speed and object.
●
●
Measure the position of edges with a high degree of
accuracy (using sub-pixels). Ideal for inspecting widths
or dimensions.
The F150 is also equipped with edge count and pitch
functions. Ideal for IC and connector lead detection.
●
●
A variety of data operations (expressions) can be
selected from the F150's menus. These include finding
minimum and maximum values, calculating distances
between points, and obtaining angles between lines.
Set a maximum of 24 expressions, and perform
judgement and data output based on the results.
●
●
Detect external damage such as splinters, scratches,
and dirt quickly and accurately using an algorithm
devised by OMRON.
Set the F150 to inspect for defects along lines, around
circumferences, or inside boxes.
NG 3
NG 3
NG 2
NG 2
This makes it possible to check the images for the kinds of defects that have
been found, thus ensuring easy feedback to the production stages.
Improper product
1
Good product
1Good product 2Good product 3Improper product 23
Improper product
2Improper product 3
To production line
Object
Improper product imageGood product image
Stores images of improper objects.
Stores images of improper objects.
F150-3 stores up to 23 images of improper objects
that have been detected.
NG 1
NG 1
NG 23
NG 23
Easy communications
Send and receive measurement conditions and results easily bet-
ween the F150 and a Programmable Controller.
Filtering
F150-M05L Liquid Crystal Monitor
Images are stored until the F150-3 is turned OFF.
The F150-3 pursues both ease-of-use and high efficiency.
Smart Functions
Smart Functions

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6 7
Cameras with
Intelligent Light Source
Cameras
with Light Source
Camera only
Cameras
Name Model number
■Models
Easy to connect and use by anyone.
Easy to connect and use by anyone.
Power
Supply Synchronous
sensor
F150-VS
Camera
Cable (3 m)
F150-VM
Monitor Cable (2 m)
BNC Jack
(provided with the F150-VM)
Monitor
Cameras (2 m)
F150-KP Console
Controller
F150-M05L
Liquid Crystal
Monitor
F300-M09
Video Monitor
Programmable Controller
(CompoBus/D)
Recommended
Power Supply:
OMRON
S82K-01524 or
S82K-05024
System Configuration
System Configuration Cameras with Light Sources
Camera with Intelligent
Light Source:
F150-SLC20
(Field of vision: 20 mm)
Camera with Intelligent
Light Source:
F150-SLC50
(Field of vision: 50 mm)
Camera with Light Source:
F150-SL20A
(Field of vision: 20 mm)
F150-SL50A
(Field of vision: 50 mm)
F150-S1A
Camera
Models
Field of vision: 20 mm
Field of vision: 50 mm F150-SLC20
F150-SLC50
A lens and intelligent light source are mounted
on the F150-S1A Camera.
Cameras
with Light Sources
Cameras with
Intelligent Light Sources
Field of vision: 20 mm
Field of vision: 50 mm F150-SL20A
F150-SL50A
A lens and light source are mounted
on the F150-S1A Camera.
Sensing Distance and Field ofVision
Mount the Camera within the fixed sensing distance,
then fix the Camera at the position where a clear image is obtained.
F150-SLC20
Object Object
Object
Object Camera distance:
15 to 25 mm
Field of vision (20 x 20 mm)
F150-SL20A
Camera distance:
61 to 71 mm
Field of vision (20 x 20 mm)
F150-SLC50
Camera distance:
16.5 to 26.5 mm
Field of vision (50 x 50 mm)
F150-SL50A
Camera distance:
66 to 76 mm
Field of vision (50 x 50 mm)
Cameras with Light Sources
Note If the object is too large for the
field of vision of this Camera, a
normal CCTV lens and light
source can be used instead.
Note Use a 24-VDC
power supply.
F150-C10E-3-DRT
Note:
The F300-M09 does
not conform to the
EMC Directive and
Low-voltage Directive.
Controller
Two-camera Unit
Console
Liquid Crystal Monitor
Video Monitor
Camera Cable (3m)
Monitor Cable (2m)
F150-C10E-3
F150-C15E-3
F150-C10E-3-DRT
F150-SLC20
F150-SLC50
F150-SL20A
F150-SL50A
F150-S1A
F150-A20
F150-KP
F150-M05L
F300-M09
F150-VS
F150-VM
F150-C10E-3
F150-C15E-3
F150-C10E-3-DRT
F150-A20
Two-camera Unit
Camera Unit
Cable (15 cm)
(Provided with the F150-A20.)
Parallel I/O (F150-C10E-3, F150-C15E-3)

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89
11 inputs and 21 outputs including control I/O points 1 input and 5 outputs including control I/O points
Input/
Output type NPN
PNP F150-C10E-3 F150-C10E-3-DRT
F150-C15E-3
Menu Tree
Specifications
Specifications
■Rating/Function
Controllers: F150-C10E-3, F150-C15E-3, F150-C10E-3-DRT
Item
Number of Cameras connectable
Number of pixels
Number of scenes
Image storage function
Processing method
Filtering
Number of binary levels
Position displacement compensation
Number of measurement regions
Measurement data
Data operation functions (expressions)
Results output
Monitor interface
RS-232C interface
CompoBus/D interface
Parallel I/O
Power supply voltage
Current consumption
Ambient temperature
Ambient humidity
Weight (with packaging)
Accessories
Menu Tree
Set mode
Monitor mode
Run mode
System
Tool
Save
Adjust
Position compensation
Measurement region
(0 to 15)
Expression
Communications
Output
Device settings
Display
Set key operation
Startup mode
Error method
Version
Shutter speed
Filtering
BGS levels
Adjust Filtering
BGS levels
Gravity and area
Gravity and axis
Edge position
Gray search
Calibration
Light control
Gravity and area
Direction
Gravity and axis
Edge position
Edge pitch
Gray search
Precise search
Defect (arc)
Defect (box)
Defect (circumference)
Defect (line)
Density AVG
Relative search
Judge
Data
Terminal block
RS-232C
Normal
Host link
CompoBus/D set F150-C10E-3-DRT only
CompoBus/D ref
Region
(0 to 1)
When the Two-camera
Unit is used, the meas-
urement regions will be
as follows:
Camera 0: 0 to 7
Camera 1: 8 to 15 Depending on the mode,
items may not be
displayed.
When the Two-camera Unit
is used, the measurement
regions will be as follows:
Camera 0: 0, 1
Camera 1: 10, 11
Cameras Cameras with Intelligent Light Sources: F150-SLC20, F150-SLC50
The menu configuration for Set mode will be different if theTwo-Camera Unit is used.
Cameras with Light Sources: F150-SL20A, F150-SL50A
Camera: F150-S1A
Item Specifications
Camera Picture element 1/3" Interline CCD (reading all pixels)
Effective pixels 659 x 494 (H x V)
Shutter Electronic frame shutter: 1/100, 1/500, 1/2,000, or 1/10,000 s
Lens Camera distances F150-SLC20: 15 to 25 mm, F150-SLC50:16.5 to 26.5 mm, F150-SL20A: 61 to 71 mm, F150-SL50A:66 to 76 mm
Fields of vision F150-SLC20/SL20A: 20 mm, F150-SLC50/SL50A:50 mm
Lighting Light sources F150-SLC20/SLC50:Red LED and green LED, F150-SL20A/SL50A:Red LED
Flash Pulse flash (synchronized with camera shutter)
Ambient temperature Operating: 0 to 50 °C; storage: -25 to 60 °C (with no icing or condensation)
Ambient humidity Operating or storage:35% to 85% (with no condensation)
Weight (Camera only) F150-SLC20: Approx. 310 g; F150-SLC50: Approx. 425 g
F150-SL20A/50A: Approx. 135 g; F150-S1A: Approx. 70 g
Accessories
F150-A20Two-camera Unit
Item Specifications
Number of connectable cameras
2
Camera modes
Two-camera switching; vertical composition,
horizontal composition 1 and 2;
single camera (camera 0 or1)
Power supply voltage 20.4 to 26.4 VDC
Current consumption Approx. 0.3 A
Ambient temperature Operating: 0 to 50 °C;
storage: -25 to 65 °C
(with no icing or condensation)
Ambient humidity Operating or storage:
35% to 85% (with no condensation)
Weight (Camera only) Approx. 220 g
Accessories Instructions manual (one),
Camera Unit Cable (one)
Monitors
Item Model F150-M05L
Liquid Crystal Monitor F300-M09
Video Monitor
Size
5.5 inches; 111.36 x 83.52 mm (H xV)
9 inches; 164 x 123 mm (H xV)
Type Liquid crystal colorTFT
CRT monochrome (long persistence)
Resolution 320 x 240 dots 700 TV lines min.(at center)
Input signals NTSC composite video (1.0 V/75 Ωtermination)
Power supply voltage
20.4 to 26.4 VDC (including ripple) 90 to 110 VAC, 50/60 Hz
Current/Power consumption
Approx.700 mA max. Approx. 30 W
Ambient
temperature
Operating: 0 to 50 °C;
storage: -25 to +65 °C
(with no icing or condensation)
Operating: 0 to 40 °C;
storage: -25 to +65 °C
(with no icing or condensation)
Ambient
humidity
Operating or storage:
35% to 85%
(with no condensation)
Operating or storage:
10% to 90%
(with no condensation)
Weight (Monitor only) Approx. 1 kg Approx. 5.8 kg
Accessories
Instructions manual (one),
mounting brackets (four)
Instructions manual
F150-SLC20/SLC50: Instructions manual (one), F150-SL20A/SL50A:Instructions manual (one)
Specifications
1 or 2 (when using F150-A20)
512(H) x 484(V)
16 (can be backed up to a personal computer via RS-232C)
Maximum of 23 images stored
Gray/Binary
Smoothing, edge enhancement, edge extraction, background suppression
256 levels per region
Compensation directions: X,Y,and θdirections Detection methods: Binary center of gravity, axis angle, midpoint, gray search (1 model or 2 models), gray edge position
16 regions/scene
Binary center of gravity and area, axis angle, correlation value, gray search position, defect, edge position, edge pitch, density averaging, relative search
Arithemetic calculation, distance, angle, maximum/minimum value, absolute value, etc.
Overall judgement, judgements for measurement/expression results for each region, measurement/expression results (can be output via RS-232C in parallel)
1 channel (pin jack, compatible with over-scan monitor)
1 channel (D-sub, 9-pin, female)
F150-C10E-3, F150-C15E-3 : None F150-C10E-3-DRT: 1 channel
20.4 to 26.4 VDC (including ripple)
Approx. 0.5 A
Operating: 0 to 50°C (with no icing or condensation), Storage: -25 to +65°C (with no icing or condensation)
Operating and storage: 35% to 85% (with no condensation)
Approx. 940 g (Controller only: 390 g)
2 manuals and CompoBus/D connector (F150-C10E-3-DRT only)

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10 11
5,000
3,000
2,000
1,000
500
300
200
100
504 5 10  20 30 50 100200300500
Refer to the fol-
lowing optical
graph and select
the field of vision,
Camera dis-
tance, and Exten-
sion Tube.
All values are
approximate val-
ues. It is recom-
mended that the
camera distance
be adjusted by
sliding the Cam-
era forward or
backward in actu-
al operation.
A set of six Extension Tubes that are 40, 20, 10, 5, 1, and 0.5 mm in
length respectively
Meaning of Optical Graph
The X axis of the graph shows field of vision
L (mm), and the Y axis shows the camera dis-
tance A (mm). The curves on the graph
indicate different lenses, and the "t" values
indicate the lengths of the Extension Tubes.
Camera distance A (mm)
Field of vision L (mm)
79
48
37.3
33
50
40
42 dia. 30 dia. 30 dia. 48 dia. 62 dia.
42 dia.
Image
sensor
Field of vision
L (mm)
Extension Tube
Lens
Camera
Camera distance
A
(mm)
CCTV Lens
Model
3Z4S-LE EX-C6
Length
Extension Tubes
ModelDimensions
3Z4S-LE C815B 3Z4S-LE B1214D-2 3Z4S-LE C1614A 3Z4S-LE B2514D 3Z4S-LE B5014A 3Z4S-LE B7514C
Locking
mechanism
Focus locking mechanism None
Optical Graph
t: Extension Tube thickness
Lens model: 3Z4S-LE________
Dimensions(Unit: mm)
Dimensions Lens Lens(Unit: mm)
16 16
1616 60
2.5
90
90
2.5
6.75
20
93.25
16.75
103.25
POWER
185
22
25030
22
220
215
125
6
100
50
3.3
90
110
100±0.2
56
66
2CAMERAUNIT
POWER
CAMERA0
CAMERA1 CONTROLLER
RUN
56±0.2
Controller F150-C10E-3, F150-C15E-3
Cameras
F150-SLC20 Camera with F150-LTC20 Intelligent Light Source
F150-SL20A/SL50A Camera with Light Source
F150-SLC50 Camera with F150-LTC50 Intelligent Light Source
Mounting dimensions Two M4 holes with depth of 10 mm
1/4-20UNC with depth of 10 mm
F150-S1A Camera (Camera Only)
Two-camera Unit
F150-A20
Mounting hole dimensions
Two M4 holes Two 4.5-dia. (mounting holes)
Liquid Crystal Monitor
F150-M05L
Video Monitor
F300-M09
Mounting dimensions Two M4 holes with depth of 10 mm
1/4-20UNC with depth of 10 mm
（85）
70
70
2.5
2.5
12
42.5
73 40
12
40
12 12 16.75
6.75
20
86.25
96.25
80
52.5
40 （85）
Console
F150-KP
POWER
RUN
ERROR
CAMERA MONITOR CONSOLE
130
35.56
61.92
120
77.6
50
2.4
165 min.
90
8.3
8.8
100 110
4.1
8
MS
NS
RS-232C
1248163201
NODE
ADDRESS DR
No.
POWER
RUN
ERROR
CAMERA MONITOR CONSOLE
130
120
77.6
50
165 min.
90 4.1
100
8
F150
Four. 4.5 dia.
110
ESC TRIG
SHIFT
F150-KP
CONSOLE
ENT
50
232000 5 10
131.5
87
12.5
12 dia.
4.8 dia.
40
34
175.5
133.5 +0.5mm
o
+0.5mm
o
143
(100)
185
174
42.2
(145)
(155)
132
50 min.
F150-VM Monitor Cable
Panel opening dimensions
Mounting bracket
Mounting plate thickness: 1.6 to 4.8
(5.5)
(46 max.)
Torelance: ±1 mm
The dimensions in parentheses
are provided for reference.
POWER
SYNC
F150-S1
848
(40)
40
37
11
25
15.5
30.5 1.5
14.5
31
2021.25
16.7531.25
6.75
AF150 light connector
C mount
F150 connector
Mounting dimensions Two M4 holes with depth of 9 mm
1/4-20UNC with depth of 9 mm
6739 (70.5)
431
25.4
2040.25
16.7550.25
6.75
A
Mounting dimensions Two M4 holes with depth of 9 mm
1/4-20UNC with depth of 9 mm
F150-C10E-3-DRT