Omron FQ - SHORTMANUAL V1 User manual

Short Manual
Vision Sensor
FQ
Cat. No. Z306-E1-01

FQ Short Manual 1
Table of Contents
Table of Contents
1. Introduction
1-1 FQ-series Vision Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-2 Measurement Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-3 Startup Display and Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-4 Basic Operational Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2. Installation and Connections
2-1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2-3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2-4 Setting Up Ethernet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3. Taking Images
3-1 Selecting a Sensor for Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3-2 Adjusting Image Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3-3 Adjusting the Object Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4. Setting Up Inspections
4-1 Inspection Item Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4-2 Setup Procedure for Inspection Items . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4-3 Inspecting with the Search Inspection Item . . . . . . . . . . . . . . . . . . . . . . . 36
4-4 Inspecting with the Edge Position Inspection Item . . . . . . . . . . . . . . . . . 38
4-5 Inspecting with the Edge Width Inspection Item . . . . . . . . . . . . . . . . . . . 40
4-6 Inspecting with the Area Inspection Item . . . . . . . . . . . . . . . . . . . . . . . . . 42
4-7 Inspecting with Color Data Inspection Item . . . . . . . . . . . . . . . . . . . . . . . 44
5. Testing and Saving Settings
5-1 Performing Test Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5-2 Adjusting the Judgement Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5-3 Checking a List of All Inspection Item Results . . . . . . . . . . . . . . . . . . . . 51
5-4 Saving Data to the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

2FQ Short Manual
6. Operation
6-1 Starting Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6-2 Configuring the Run Mode Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6-3 Adjusting Judgement Parameters during Operation. . . . . . . . . . . . . . . . 58
7. Communications with External Devices
7-1 Operation with Default Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7-2 Setting the Measurement Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7-3 Setting the Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7-4 Controlling the Sensor from an External Device . . . . . . . . . . . . . . . . . . . 68
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

1 Introduction
Introduction
1-1 FQ-series Vision Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1-2 Measurement Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1-3 Startup Display and Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . .6
1-4 Basic Operational Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

FQ-series Vision Sensors
4FQ Short Manual
1-1 FQ-series Vision Sensors
FQ-series Vision Sensors are real-color Vision Sensors with integrated processing. Once configured, they are
used stand-alone for quality inspection of presence, position, and other product characteristics. To set up or
monitor the sensors, either the touch screen based console 'Touch Finder' or a 'PC Tool' can be used.
FQ-series Vision Sensors are available in two different models. The differences are given in the following table.
Model Standard model Single-function model
Model number FQ-S2@@@@@ FQ-S1@@@@@
Number of simultaneous
measurements
32 1
Number of registered scenes 32 8
Position compensation Supported Not supported
The same functions as those that are provided
by the Touch Finder can be performed from a
computer. The PC Tool is available free of
charge.
Includes the camera, lighting, measurement
processor, and I/O functions.
After the Sensor has been set up, it can be
operated alone to perform measurements
without the Touch Finder or PC Tool.
PC Tool
Used to check images and set the judgement
parameters. It can also be used to save
measurement results and check status during
operation.
FQ Vision Sensor
Touch Finder
Setup, Image Confirmation, and Logging Tools

Measurement Process
FQ Short Manual 5
1 Introduction
1-2 Measurement Process
This section describes the basic flow of the measurement process.
• The measurement is started by inputting a trigger signal from an external
device.
• Images are taken according to the trigger.
• The image is measured to see if it matches the configured settings.
• The overall judgement of all inspection items are output using OR logic.
• Measurement data and image data can be logged in memory in the Sensor or
in an SD card.
Trigger input
Take image
Measurement
Overall judgement
output
Logging

Startup Display and Display Elements
6FQ Short Manual
1-3 Startup Display and Display Elements
Startup Display
1The Sensor is automatically detected by the Touch
Finder when power supply to the Sensor and Touch
Finder is turned ON.
The Auto Connect Display will appear if the Sensor can-
not be detected. Check that cables are connected cor-
rectly to the Sensor and Touch Finder, and then press
[Auto connect].
2When the Sensor is detected, the following display will appear.
• The Setup Mode will appear if a Sensor that has not been
set up is connected.
• The Run Mode will appear if a Sensor that has been set
up is connected.
When the Touch Finder is started, IP addresses are automatically set for each Sensor.
To allocate specific IP addresses, set the IP address of each Sensor and the Touch Finder.
Setting Up Ethernet: p. 20
Note

Startup Display and Display Elements
FQ Short Manual 7
1 Introduction
Display Elements
This Sensor has a Setup Mode and a Run Mode.
Setup Mode
In Setup Mode, you can set the image conditions, judgement parameters, and I/O settings for the Sensor.
Run Mode
In Run Mode, measurements are performed, and measurement results are output.
p. 53
The Display Button can be used to switch between the following images.
• Live: The live image is displayed.
• Freeze: The image that was taken last is displayed.
• Log: An image saved in internal memory is displayed.
• File: An image saved on an SD card is displayed.
Tool Button: Used to call functions, such as saving data or select scenes.
Capture Button: Used to capture the current screen to the SD card.
This button menu is always displayed.
[Image]: Used to adjust the image.
[In/Out]: Used to set the I/O.
[Run]: Used to switch to Run Mode.
[Test]: Used to test and adjust the set measurements.
[Inspect]: Used to set the inspection items.
The setup flow is shown by these five tabs.
•If the [ ] Button appears, pressing it will display the
sub-menu or commands.
•Buttons will appear on the right according to the mode.
The menu changes according to the selected tab page.
The selected scene number is displayed.
The name of the Sensor being set up is displayed.
Only-image Button: Used to select either displaying the camera image and messages, or
only the camera image.
Display Button: Used to select the source of the image or to zoom the image.
The name of the mode or the
menu hierarchy is displayed.
Note

Basic Operational Flow
8FQ Short Manual
1-4 Basic Operational Flow
The following flow shows the basic operation of FQ-series Vision Sensors.
*1: In Setup Mode, the Sensor can be set up and adjusted, but it does not output signals on the I/O lines.
*2: In Run Mode, the Sensor performs measurements and outputs signals on the I/O lines.
Operation*2 Starting Operation (Run Mode)
Saving the Settings
Adjusting Judgement
Parameters
Test Measurement and
Results Verification
Testing ([Test] Tab Page)
Output Settings
([In/Out] Tab Page)
Setup Evaluation*1
Setting Judgement
Parameters
Inspection Setup
([Inspect] Tab Page)
Teaching
Registering
Inspection Items
Image Setup
([Image] Tab Page)
Starting the Sensor
Connections and Wiring Section 2 Installation
and Connections
Section 1
1-3 Startup Display
and Display Elements
Section 3 Taking
Images
Section 4 Setting Up
Inspections
Section 7
Communications with
External Devices
Section 5 Testing and
Saving Settings
Section 6 Operation

2 Installation and Connections
Installation and Connections
2-1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2-3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2-4 Setting Up Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

System Configuration
10 FQ Short Manual
2-1 System Configuration
Do not connect network devices other than PLCs on the same network as the Touch Finder or computer. If
another device is connected, the responsiveness of displays and settings of the Touch Finder or computer may
become slow.
Product Model number Remarks
FQ Vision Sensor FQ-S@@@@@@ This is the Vision Sensor.
Touch Finder FQ-D@@ This is a setup console.
PC Tool --- The PC Tool can be used instead of the Touch
Finder. If you register as a member, you can down-
load the free PC Tool as a special service to pur-
chasers.
Refer to the Member Registration Sheet that is
enclosed with the Sensor for the member registra-
tion procedure and the download procedure for spe-
cial member software.
FQ Ethernet Cable FQ-WN0@@ Connects the Sensor to the Touch Finder or com-
puter.
Standard RJ45 Ethernet
Cable
--- Connects the switching hub to the Touch Finder or
computer. (STP (shielded twisted-pair) cable, cate-
gory 5e or 6, impedance: 100 Ω)
I/O Cable FQ-WD0@@ Connects the Sensor to the power supply and exter-
nal devices.
Switching Hub W4S1-0@@ Used to connect multiple Sensors to one Touch
Finder or PC Tool.
PLC
Switching Hub
Standard RJ45 Ethernet
Cable
FQ Ethernet Cable
Connect the trigger
sensor, PLC, and
power supply to
each Sensor.
Touch Finder or PC Tool
Setup Tool
FQ Vision Sensors
(8 max.)
24-VDC power supply
24-VDC power
supply
FQ Ethernet Cable I/O Cable
Touch Finder or PC Tool
Setup Tool FQ Vision Sensor
Standard Configuration
Multiple Connection Sensors
Trigger Sensor
Important

2 Installation and Connections
Installation
FQ Short Manual 11
2-2 Installation
Installing the Sensor
Installation Procedure
1Align the tabs on one side of the Mounting Bracket with
the slot on the Sensor.
The FQ-XL Mounting Bracket can be attached to the back,
side, or front of the Sensor.
2Press the Mounting Bracket onto the Sensor until the oth-
er tabs click into place.
3Use the following optical charts to check the field of view
and installation distance of the Sensor so that it is mount-
ed at the correct position.
Tightening torque (M4): 1.2 N·m
Mounting
Bracket
6810 12 14
020 40 60
50
130
210
0100
200 300
35
45
55
200
600
1,000
200 400
0
0
400
Horizontal field of view (mm) Horizontal field of view (mm)
Installation distance (L) (mm) Installation distance (L) (mm)
FQ-S10050F, FQ-S15050F,
FQ-S20050F, or FQ-S25050F
FQ-S10100N, FQ-S15100N,
FQ-S20100N, or FQ-S25100N
Horizontal field of view (mm) Horizontal field of view (mm)
Installation distance (L) (mm)
Installation distance (L) (mm)
FQ-S10010F, FQ-15010F,
FQ-S20010F, or FQ-25010F
FQ-S10100F, FQ-S15100F,
FQ-S20100F, or FQ-S25100F
Installation distance (L)
Vertical field
of view
The optical chart indicates the horizontal
field of view. The vertical field of view will
be approximately 60% of the horizontal
field of view.
Horizontal field of view
Note: The tolerance is ±10%.

Installation
12 FQ Short Manual
• There is a certain amount of deviation among Sensors in the center of the optical axis. For this reason, when install-
ing the Sensor, check the center of the image and the field of view on the LCD monitor of the Touch Finder and in
the PC Tool.
Removal Procedure
Installing the Touch Finder
Installation Precautions
Install the Touch Finder in the following orientation to allow sufficient heat dissipation.
Do not mount it in the following orientations.
• To improve ventilation, leave space on both sides of the Touch Finder. The distance between the Touch Finder and
other devices should be at least that shown in the following diagram.
• Make sure that the ambient temperature is 50°C or lower. If it exceeds 50°C, install an cooling fan or an air condi-
tioner and maintain the temperature at 50°C or lower.
• To prevent interference by noise, do not mount the Sensor on panels which contain high-voltage devices.
• To keep the level of noise from the surrounding environment to a minimum, install the Sensor and Touch Finder at
least 10 m away from power lines.
1Insert a flat-blade screwdriver between the Mounting Brack-
et and the Sensor case on either side and remove the
Mounting Bracket.
Important
Mounting
Bracket
Important
15 mm min. 15 mm min.

Installation
FQ Short Manual
2 Installation and Connections
13
Mounting to DIN Track
Installation Procedure
• Attach End Plates (sold separately) on the sides of the Touch Finder on the DIN Track.
• If other devices will be installed next to the Touch Finder on the same DIN Track, make sure that sufficient space is
kept between the devices as indicated on previous page.
• Always hook the clip at the top of the Touch Finder on the DIN Track first. If the lower clip is hooked on first, the
Touch Finder will not be mounted very securely.
Removal Procedure
Mounting to a Control Panel
The Touch Finder can be mounted on a panel using the FQ-XPM Panel Mounting Adapter.
• Always turn OFF the Touch Finder power before attaching or detaching the Panel Mount Adapter. Attaching or
detaching with the power turned ON may cause a failure.
1Press the slider on the Touch Finder to the top.
2Hook the clip at the top of the Touch Finder on to the DIN
Track.
3Press the Touch Finder onto the DIN Track until the bottom
clip clicks into place.
1Pull down on the slider on the Touch Finder.
2Lift the Touch Finder at the bottom and remove it from the
DIN Track.
1Set the Touch Finder in the Panel Mount Adapter.
1
2
3
3
Important
21
Important

Installation
14 FQ Short Manual
2Press the slider up on the Touch Finder.
3Create holes in the panel for mounting.
4Connect the cable to the Touch Finder.
5Mount the Touch Finder with the Panel Mount Adapter from
the front of the panel.
6Hook the hooks on the Mounting Bracket in the four holes
of the Panel Mount Adapter and secure them with screws.
(Tightening torque: 1.2 N·m)
7Check that the Touch Finder is attached properly to the
Panel.
Mounting
Bracket

2 Installation and Connections
Wiring
FQ Short Manual 15
2-3 Wiring
Wiring the Sensor
Connect the I/O Cable to the I/O Cable connector located at the bottom of the Sensor.
Cut off lines that are not required so that they do not come into contact the other signal lines.
Classifi-
cation
Signal Application
Power
supply
Power supply
(24 V)
These terminals are for the external power supply (24 V).
Wire the power supply separately from other devices. If the wiring for other devices is placed
together or in the same duct as the wiring for the Vision Sensor, the influences of electromagnetic
induction may cause the Sensor to malfunction or may damage it.
GND
Inputs TRIG This terminal is the trigger signal input.
IN0 to IN5 These are the command input terminals.
Outputs OUT0 (OR) By default, this is the OR output signal (overall judgement).
The assignment can be changed to an individual judgement signal from OR0 to OR31.
OUT1 (BUSY) By default, this is the BUSY output signal.
The assignment can be changed to an individual judgement signal from OR0 to OR31.
OUT2 (ERROR) By default, this is the ERROR output signal.
The assignment can be changed to an individual judgement signal from OR0 to OR31.
GND
OUT0 (OR)
OUT1 (BUSY)
OUT2 (ERROR)
IN0
TRIG
IN1
IN2
IN3
IN4
IN5
Yellow
Purple
White
Red
Green
FQ-WD0@@
I/O Cable
Gray
Pink
Light blue
Orange
Black
Blue
Power supply
Brown
Important
Important

Wiring
16 FQ Short Manual
I/O Signal Circuit Diagrams
Preventing Chattering
• The Sensor is equipped with an anti-chattering function, but if the chattering is 100 µs or longer, a faulty input may
occur. (Input signals of 99 µs or shorter are ignored. Signals of 100 µs or longer are treated as input signals.)
• Use no-contact output devices (e.g., SSR or PLC transistor output) for the input signals. If contacts (e.g., relay) are
used, chattering may cause the trigger to be input again during execution of a measurement.
Power Supply Specifications When a Switching Regulator Is Connected
Use a power supply that meets the following specifications. (The power supply is sold separately.)
Supply power from a DC power supply for which measures have been applied to prevent high voltages (e.g., a safety
extra low voltage circuit).
If UL certification is required for the overall system, use a UL Class II DC power supply.
Attaching the LED Warning Label
Attach the enclosed LED warning label to the cable or other location. The LED warning label must be attached
to a location that is readily visible from the Sensor.
Item Description
Power supply voltage 24 VDC (21.6 to 26.4 V)
Output current 3.75 A min.
Recommended Power Supply S8VS-09024@(24 VDC, 3.75 A)
External power supply terminal screws M4 (tightening torque: 1.2 N·m)
GND (0V)
OUT0 (OR)
OUT1 (BUSY)
OUT2 (ERROR)
TRIG
IN0
IN1
IN2
IN3
IN4
IN5
PNPNPN
IN0
IN1
IN2
IN3
IN4
IN5
TRIG
GND (0V)
OUT0 (OR)
OUT1 (BUSY)
OUT2 (ERROR)
Brown Power supply (24 VDC)
24 VDC
Yellow Blue Load
Purple
White Black
Red Orange
Light blue
Green
Gray 24 VDC
Pink
Blue Yellow
Internal circuits
Internal circuits
Purple
White
Light blue Red
GreenOrange
Black Gray
Load Pink
Brown Power supply (24 VDC)
Important
Important
Attachment Example
Max.60mW 400msec
LED RADIATION
DO NOT STARE
INTO BEAM
CLASS 2 LED PRODUCT
IEC 60825-1:1993 +A1:1997
+A2:2001
JIS C 6802:2005
400-700nm
Max.60mW 400msec
400-700nm
Warning Label
Warning Label

Wiring
FQ Short Manual
2 Installation and Connections
17
Wiring the Touch Finder
Power Supply Wiring
Connecting the Power Supply
Turning ON the Touch Finder
Power Supply Specifications
Use a power supply that meets the following specifications. (The power supply is sold separately.)
• Supply power from a DC power supply for which measures have been applied to prevent high voltages (e.g., a
safety extra low voltage circuit).
If UL certification is required for the overall system, use a UL Class II DC power supply.
• When using the FQ-D31, do not connect a switching regulator and AC Adapter (FQ-AC@) at the same time.
1Loosen the two terminal screws using a Phillips
screwdriver.
2Attach crimp terminals to the power lines.
Secure the positive and negative lines as indicated
using M3 screws.
Power supply tightening torque: 0.54 N⋅m
3In environments where there is excessive noise, at-
tach a ferrite core (ZCAT1730-0730 from TDK or the
equivalent) to the power supply cable.
1Remove the cover from the power switch on the left side of
the Touch Finder.
2Press the switch toward ON.
Item Description
Power supply voltage 24 VDC (21.6 to 26.4 V)
Output current 2.5 A min.
Recommended Power Supply S8VS-06024@(24 VDC, 2.5 A)
External power supply terminal screws M4 (tightening torque: 1.2 N⋅m)
Recommended power line wire size AWG16 to AWG22 (length of 5 m max.)
24 VDC
+−
When you attach the ferrite core to
the power supply cable, wrap the
cable only one time.
1
2
ON
OFF
Important

Wiring
18 FQ Short Manual
Charging the Battery
This section describes how to charge and install the FQ-D31 Battery and provides applicable precautions.
Charge the Battery while it is attached to the Touch Finder.
Use the AC adapter to charge the battery.
Mounting the Battery in the Touch Finder
1Remove the screw from the battery cover on the top of the
Touch Finder, slide the cover in the direction of the arrow,
and open the battery cover.
2Face the rounded side of the battery toward the back of the
Touch Finder and insert the battery.
Do not insert the battery in the wrong orientation.
3Close the battery cover, slide the battery cover in the direc-
tion of the arrow, and tighten the screw on the battery cov-
er.
4Attach the AC adapter to the Touch Finder to start changing
the battery.
The CHARGE indicator will be lit while the battery is being
charged. It will go out when charging the battery has been com-
pleted.
The Touch Finder will operate even if the AC adapter is connected when no battery is mounted in the Touch Finder.
Important
CHARGE indicator
Note

Wiring
FQ Short Manual
2 Installation and Connections
19
• If the Touch Finder (FQ-D31) will be installed permanently or semi-permanently, remove the Battery (FQ-BAT1). If
the rated temperature is exceeded with the Battery inserted, the protective circuit may activate and stop the Touch
Finder.
• The battery complies with the following recycling regulation.
• California regulations concerning perchlorate:
This product is a lithium battery that contains perchlorate, which is regulated by the State of California. Please com-
ply with these regulations. For details see the following URL:
www.dtsc.ca.gov/hazardouswaste/perchlorate/
Important
EU
Li-ion00
Japan Taiwan