Oneida Air Systems Dust Deputy AXD001004 User manual

OneidaAir Systems, Inc. 2010
c
OneidaAir Systems, Inc. 1001 W. Fayette St., Syracuse, NY 13204
Ph. 1.800.732.4065 or 315.476.5151 / Fax: [phone]
www.oneida-air.com
R
The Original
Owner’s Manual for:
D.I.Y. - AXD001004
Deluxe Kit - AXD000004
Ultimate Kit - AXD000009
Super Kit - AXD002030
U.S. Patent #7,282,074 C1
U.S. Design Pat.
App. # 29/358,526
29/358,497
29/342,738
ZBM000027 3_11
OneidaAir Systems, Inc. was founded in 1993 to bring
cost effective, state-of-the-art dust collection systems
and material handling ductwork to woodworking shops.
OAS designs and manufactures industrial grade dust
collection systems that create a practical, safe and
healthy work place environment.
Call today or go to our website
for a FREE catalog of all of our
systems and ductwork.
2hp Smart Collector™

Thank You for Choosing an Oneida Air Systems Product!
OAS manufactures and sells dust collection equipment only. Our qualified technicians and sales
staff are available 8:30am - 5:00pm ESTMon. - Fri. to answer any questions concerning OAS
products and dust collection. Call for ductwork design and ductwork quotes, including system
pricing and shipping cost.
Read the entire Owner’s Manual before assembling or operating system!
I.
II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI.
XII.
XIII.
XIV.
TableofContents Page
1 22
Dust Deputy® Owner’s Manual © 2010 Dust Deputy® Owner’s Manual © 2010
System Start-Up Information
D.I.Y. & Deluxe Kit Contents and Dimensions
Ultimate Kit Contents and Dimensions
D.I.Y. Dust Deputy®Assembly
Deluxe Dust Deputy®Assembly
Ultimate Dust Deputy®Assembly
Installing the Dust Bagger for the Ultimate
Attaching Cyclone to Vacuums
Adding Cyclones
Super Dust Deputy®
Troubleshooting
Accessories
Terms and Conditions
Other Products By Oneida
2
3
4
5 - 6
7-10
11 - 12
13
14 - 15
16
17
18
19 - 20
21
22
XIV.OtherProductsByOneidaAirSystems
Call us for our
FREE
FREE catalog showing all of our dust collection systems,
ductwork and accessories. 1.800.732.4065
TopawardwinnerinALLindependenttestssince1993.
Dust Cobra
Adust collection solution for por-
table, table top, and hand power
tools with small dust ports.
Hybrid Vacuum / Dust Collector
3x the air performance of most shop
vacuums.
Ultra-high efficiency cyclonic
separation.
HEPA media filtration.
99.97% @ 0.3 microns.
V - Systems
1.5 / 2 / 3 / 5hp dust
collector for the home hobby shop.
Our quietest system.
Easy assembly.
HEPA media filtration.
99.97% @ 0.3 microns.
Super Dust Gorillas™
2 / 2.5 / 3 / 5hp dust collectors for the home
and professional shop.
Award-winning dust collection.
HEPA media filtration.
99.97% @ 0.3 microns.
Pro Systems
3 & 5hp dust collection for professional
shops.
5 year warranty.
HEPA media filtration.
99.97% @ 0.3 microns.
Gorilla Vac
Industrial vacuum that easily handles most
hand power tools.
No loss of suction. Eliminates clogging.
HEPA media filtration.
99.97% @ 0.3 microns.
35 gal., plastic bag lined collection drum.
U.S. Patent #7,282,074 C1
U.S. Design Pat. App. # 29/358,526
29/358,497
29/342,738
Smart Dust Collector™
2 / 3hp Self-regulating, variable speed
dust collector.
Automatically adjusts to the collecting
conditions to deliver optimal power for the
job at hand. High CFM & suction (23” w/c).
Works for vacuuming the floor up to your
most dust producing power tool.
2hp Smart
Collector
Dust Gorilla Portable™ Dust Collector Mini-Gorilla™
2 / 3hp Portable dust collector. 1.5hp Portable dust collector.
Powerful, mobile dust collection. Rolls to where
you need it. Perfect for one tool at a time. Portable or
stationary.
Comes with Infrared Bin Level Sensor and filter
Flame Guard Arrestor. Many configurations available.
7.5 - 40hp Collectors
Industrial systems to meet the most
exacting standards.
Small footprint. Compact design.
Optional drums, hoppers and airlocks.
Better filtration than bags.
®®

21 2
Dust Deputy® Owner’s Manual © 2010 Dust Deputy® Owner’s Manual © 2010
I.SystemStart-UpInformation
Read the installation and maintenance instructions as well as the recom-
mended safety practices in this manual and your shop vacuum’s owner’s
manual before assembling and using the Dust Deputy®.
Some dusts are highly flammable or explosive. Learn / know
what you are dealing with. Follow all local, state, federal &
NFPAcodes and guide lines.
Safety Instructions to be Strictly Followed.
Wood dust mixtures are highly flammable and can be explosive.
NEVER introduce sparks or sources of ignition into collector.
1.) Dump drum after each use.
2.) Ground system. (See pg. 9) For added safety.
The Dust Deputy® is made from static dissipating plastic.Additional grounding is
recommended for increased safety. See grounding instructions.
Keep fire extinguishers handy at all times.
Can be used for collecting non-flammable liquids.
NEVER leave wood dust in a building or vehicle.
Always read your shop vacuum owner’s manual for safety procedures
regarding the operation of your shop vacuum.
Do not vacuum, or use this Dust Deputy® near flammable or combustible
liquids, gases, or explosive dusts, such as gasoline or other fuels, lighter fluid,
cleaners, oil-based paints, natural gas, hydrogen, coal dust, magnesium dust,
grain dust, aluminum dust, sugar dust, flour dust or gun powder.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches,
or hot ashes.
To reduce the risk of health hazards from vapors or dusts, do not vacuum toxic
materials unless a HEPAfilter is used. Do not use or store near hazardous
materials.
WARNING/SAFETY
Fire Hazards and Codes
Warning! Explosion and fire hazard! Never vacuum flammable fluids or gas, oil, alcohol, solvents,
etc. Do not operate near flammable fluids or gas. Never vacuum warm fluids or materials at more
than 140 deg. F (60 deg. C), such as burning cigarettes, ashes, glowing coals, etc.
Warning! Do not vacuum hazardous / carcinogenic dust unless a HEPAfilter is installed.
Always keep filter cartridge clean so the vacuum operates properly.
Empty Dust Deputy waste can frequently. Never leave flammable material in your Dust Deputy or
shop vacuum.
OneidaAir Systemsmakesevery effort to accuratelyrepresentour products andprices,how-
ever OAS reserves the right to make changes to products and prices at any time.As a manu-
facturer, OAS reserves the right to change product specifications at any time in an effort to
achieve better quality products.
Returned Goods Policy
Buyer must inform O.A.S. of any shortage or damage, by so noting in writing, on the freight delivery
bill prior to signing to indicate receipt of shipment. All claims, including claims covered under the
limited warranty, are subject to inspection and investigation by O.A.S. O.A.S. reserves the right to
inspect, investigate all returned products before Buyer’s claim is settled. All products returned for a
cashrefund mustbeunused, resaleableandpurchased within30days. There areno refundsonflex
hose,custom madecomponents or partialkit items.Kitsmust bereturned infull(all components)for
credit. There will be a 25% restocking fee applied to any returned items. Buyer must call and
get an RMA(Return Authorization Number). Merchandise must be shipped to us prepaid.
Limited Warranty
Oneida Air Systems warrants products it manufactures for a period of 90 days to the original pur-
chaser from the date of purchase. Items not manufactured by O.A.S. are limited to their own manu-
facturer’s warranties. This warranty does not apply to defects directly or indirectly to misuse, negli-
gence, accidents, abuse, repairs, or alterations or lack of maintenance. This is OneidaAir Systems
solewrittenwarranty andanywarrantiesthat maybeimpliedby law,includingany merchantabilityor
fitness, for any particular purpose, are hereby limited to the duration of this written warranty. O.A.S.
does not warrant or represent that the merchandise complies with the provisions of any law or acts
unless the manufacturer so warrants. In no event shall O.A.S.’s liability under this warranty exceed
the purchase price paid for the product and any legal actions brought against Oneida Air Systems
shall be tried in the State of New York, County of Onondaga.
OneidaAirSystemsshall innoeventbeliablefor death,injuriestopersonsorproperty or forinciden-
tal, contingent, special, or consequential damages arising from the use of our product.
Oneida Air Systems does not warrant or authorize use of wood dust collectors for other purposes.
This includes wood products that are treated, coated, or otherwise altered from their natural state.
XIII.Terms&Conditions

3 20
Dust Deputy® Owner’s Manual © 2010 Dust Deputy® Owner’s Manual © 2010
DeluxeKitContents Plastic Dust Deputy® w/ Plastic Drums - AXD000004
Order Online at www.oneida-air.com
Dimensions
II.D.I.Y. KitContents Plastic D.I.Y. Dust Deputy® - AXD001004
With the D.I.Y. Dust Deputy, you only receive the plastic cyclone.
You must supply all hardware and buckets yourself.
Inlet
for Tool
Hose
Outlet
to Shop
Vacuum
14”/
355.6mm
D.I.Y. Cyclone
Deluxe Kit 12”/ 304.8mm
15.5”/
393.7mm
5 Gallons /
19 Liters
29.25”/
742.95mm
without
casters
Tapered inlet from
1.9”/ 48.26mm to
2.2”/ 55.88mm.
Outlet dimensions
are the same.
2.5”/
63.5mm
- Lid 5 gal. w/ bolt & ctr. holes (1) SDX050001
- Block foam 2”x3”x6” (1)AFF030306
- Gasket for Cyclone (1)AXG000004
- Pail 5 gal. (2) SDS050001
- Hose 2.5” x 61” (1)AXD250081
- Plastic Cyclone (1) VXC110002
- Elbow 2” (1)AXD600100
- HardwareAHK000004
- Casters (3)
- Hose Retention Ring & 2 1/4” Clamp
- 1/4 - 20 x 3/4 Hex Head Bolt (6) -AFS015920
- 1/4 Whiz Nut (8) - AFT000005
- 1/4 Flat Washer (6) -AFW025000
- 5/16 x 1 1/2 Fender Washer -AFW170000
- 1/4 - 20 x 3 1/2 Carriage Bolt -AFB025350
- Copper grounding tape 24”
XII.Accessories
AXS000000
AXS000001 UltraClean Scraper™
Extra Tungston Carbide Blade Set
Part # Description
UltraClean Scraper™
AXD300000
AXD200000
AXD100000
VSHNZZ150
AKD000000
AXD200072
VSHRFE200
1.5” Hose / Cuffs 1.5” x 1.5”
1.25” Hose / Cuffs 1.25” &1.5”
1” Hose / Cuffs 1” & 1.5”
Coupler 1.5”
HoseAdaptor Kit
Hose 2” x 6’ w/ SD Cuffs
Hose 2” x 25’ w/ SD Cuffs
Part # Description
Hose Packages (10ft. Lengths) & Options
All hose is high quality, static dissipating, wire reinforced.
Hoses have at least one 1.5” dia.
cuff to attach to cyclone inlet.
Hollow handle scraper attaches
by hose to vacuum source and
sucks debris through handle
to container. Eliminates mess
from scraping that usually falls
to floor.
TheAdaptor Kit
makes it possible
to attach 1.5” and
1.25” hoses to the
2” inlet.
neida-air.co
m
Seeourcompletelineofready-to-shipductwork.
FREE shipping on ductwork orders of $200+
/ 48 States / Some Restrictions Apply
U.S. Patent #7,282,074 C1
U.S. Patent #7,282,074 C1
AXD000005 Drum Dolly
Part # Description
Drum Dolly
Drum Dolly increases
Deputy’s mobility.
Velcro straps hold drum
securely for use, yet
easily releases for
emptying.

19 4
Dust Deputy® Owner’s Manual © 2010 Dust Deputy® Owner’s Manual © 2010
III.UltimateKitContents Ultimate Dust Deputy® - AXD000009
Dimensions
31”/ 787.4mm
15 1/2”/
393.7mm
Width
11 1/2”/
292.1mm
Box Capacity
is 9 Gallons /
34.2 Liters
16”/ 406.4mm
Copper
tape
Copper
tape
The included copper tape
can be used as shown on
the connectors to ground
them.
XII.Accessories
Replacement HEPAFilters for Your Shop Vacuum
HEPA filters 99.97% of test material from 0.3 microns.
Part # Description
FCH000001
FCH000002
FCH000003
Cleanstream HEPA Filter for Craftsman Wet/Dry Vacs.
Replaces Sears Filter 4-17816
Cleanstream HEPA Filter for Genie, Black & Decker
Wet/Dry Vacs
Cleanstream HEPA Filter for Rigid Wet/Dry Vacs
AXB999110
ATD000005
Packs of Ten
Dust Sentry Bin Level Indicator
Router Dust Hood
Part #
Part #
Part #
Description
Description
Description
Plastic Bags
Dust Sentry™
Router Dust Hood
Industrial grade cart that can hold 5 gal. buckets
and turn your Dust Deputy mobile!
ATD000001
ATD000002
AXD600300
Single Cart
Double Cart
Double Cart Single Cart
Part # Description
Dust Deputy® Cart
-Adaptor, Cuff 2.5” - 2.25” (1) AXD250225
- Elbow 2.5” w/ valve (1)AXD600101
* Optional Elbow 2.5” (1)AXD600100
- Rubber T-Latches (2) AFL000007
- Gasket for Cyclone (1)AXG000004
- Gasket Neoprene (4 ft.) RGZ000000
- Foam reticulated (6”) RMF000060
- 9 gal. Molded Box (1) SDS090000
- Hose 2.5” x 5.5’ (1)AXD250066
- Shut Off Valve (1) AXD600000
- Tubing 1/4” (3 ft.) AXD600200
- Plastic bags (3)AXD600300
-Anti-Static Copper Tape (12”) VFA050015
- Plastic Cyclone (1) VXC110002
- HardwareAHK000009
- 1/4 - 20 x 3/4” Mach. Screw (6)
- 10 - 32 x 1” Mach. Screw (4)
Industrial weight plastic
bags to line your dust
bin for the Ultimate Dust
Deputy for easy waste
removal.
Infrared sensor with flashing strobe light let’s you
know when it’s time to empty your drum.
Retrofits to any
router. Connects to
your shop vacuum
or dust collection
system.
U.S. Patent #7,282,074 C1
U.S. Design Pat.
App. # 29/358,526
29/358,497
29/342,738
Order Online at www.oneida-air.com

5 18
Dust Deputy® Owner’s Manual © 2010 Dust Deputy® Owner’s Manual © 2010
IV.AssemblyInstructionsforD.I.Y.DustDeputy®
TheDustDeputyismadeofstaticdissipatingplastic*.
These are the minimum parts you will need to acquire to use the Dust Deputy:
- 2” - 2 1/4” dia. Vacuum Hose to go between the Dust Deputy outlet and
your Shop Vacuum.
- (6) 1/4” x 1” bolts with nuts and washers.
* - For added safety the D.I.Y. Dust Deputy can be grounded with copper wire. See Pg.9
-Any suitable sealant (e.g.- Silicone) to use between the cyclone base
flange and the top of your dust container.Any air leak between the
cyclone and lid will affect separation performance. You should also seal
the inlet and outlet hose connections.
- Vacuum Hose to attach to Dust Deputy inlet and your tools.
- Shop Vacuum
- Dust drum or container that will withstand the vacuum pressure (We
recommend at least a 90 mil side thickness otherwise the container may
collapse when in use.) and has a lid that can be tightly sealed. (e.g.- 5 gal.
plastic drywall bucket) Drum must be 100% air tight.
Any air leak in lid or drum will affect separation performance.
For wood dust use a smaller container (up to 10 gal.)
To reduce the chance of fire hazard, empty container after each use.
Hose to
Vacuum
Hose
to
Tools
Make sure larger
diameter hoses are
pushed up so they fit
tightly over the inlet
HowtoMakeTemplateforDrumLidandAssembleDustDeputy®
Sealant
8. Lid must completely seal to drum. Gasket must
be used. Any air leaks will affect performance.
9.Attach one hose from top cyclone outlet to shop
vacuum and the other hose from side cyclone inlet
to your tools or use hose by itself to pick up waste.
7. Put bolts through washer and cyclone base then
fasten with nuts under drum lid.
6. Spread even layer of sealant between center hole
and bolt holes on drum lid. (See above diagram.) You
must have a complete seal between cyclone and
drum lid or performance will be affected.
5. Use 5/16” drill bit to drill bolt holes.
4. Draw 3” dia. circle for drum inlet. Carefully cut out
3” hole in lid.
3. Connect opposite bolt holes with lines as shown
above to find center.
2. With pen, trace around base and bolt holes.
1. Place cyclone base in center of drum lid.
XI.Troubleshooting
ToPreventHosePullOff
Dust Deputy® not separating well. (Only a tiny amount of dust should reach the
vacuum.)
Wrap the inlet and outlet of the Dust Deputy with a layer of electrical tape
to increase the friction fit.
Use the included hose clamp and hose retention ring as shown on pg.10.
Secure with a sheet metal screw.
Low air volume.
Material swirls in cyclone and won’t drop down into drum.
Hose connections not tight.
Air leak. Check cyclone flange / drum lid / barrel. Even small leaks
will affect performance.
Vacuum filter clogged. Blockage in hose.
Air leak in bottom of cyclone / drum lid or dust drum.
Large, bulkier material might swirl. Restart or temporarily cut off air flow to
drop material down.
Due to the varied hose diameters, flexible couplers
can be used. They are available at local hardware
stores in the plumbing section.
The inlet and outlet of the Dust Deputy® are shouldered and tapered to adapt
to a range of vac hose sizes. If on your model the friction fit isn’t as tight as
needed you can do the following:

17 6
Dust Deputy® Owner’s Manual © 2010 Dust Deputy® Owner’s Manual © 2010
X.SuperDustDeputy®
Turn Any Single Stage Collector Into A Super Cyclonic Dust Collector!
Use Your
Fan Blower.
1.AddA Super Dust Deputy® Cyclone.
Dust Collector, Dust
Drum and Flex Hose
Not Included. 23”
Turn your inefficient single stage or two stage collector into a high efficiency cyclonic collector using your existing blower.
Retrofits to single stage 1/2hp to 3hp dust collectors.
High efficiency cyclone separates 98% of wood waste before the filter. Filter clogging no longer reduces air flow.
Compact footprint. Simple installation.
Reduced filter maintenance and no dusty bags to empty.
Benefits & Features:
System
Dimensions
Height approx. 23”
Inlet Diameter: 5” O.D.
Outlet Diameter: 6”
Powder Coated Paint
Finish Over Steel
Super Dust Deputy® - AXD002030
1.Apply an even bead of silicone
around the inlet hole in the drum
lid, making sure that the bead
goes between the bolt holes and
the inlet hole.An air tight seal is
extremely important for good dust
collection.
Caulk Bead
1.
2. Turn cyclone upside-down and
place it on the floor or other flat
surface. Turn drum lid over and
align bolt holes in lid with bolt holes
in cyclone base. Put bolt through
washer, then put bolt and washer
through lid from the underside of lid
and attach with whiz nut. Tighten nut
and repeat with all six bolts. Thor-
oughly tighten hardware to eliminate
air leaks.
2.
3. Put cyclone and lid
on top of dust drum then
attach and seal with clamp
ring.
3.
U.S. Patent #7,282,074 C1
E.U. Patent Pending
AdditionalIdeasfortheD.I.Y.DustDeputy®
You are only limited by your imagination and if you can seal your top and if
your container can stand up to your suction pressure without collapsing.
A.)An example of a
plywood top that had
a groove routed out of
it to fit the bucket rim
and accommodate
the gasket.
No casters are included
in D.I.Y kit.
Gasket can be glued to bottom of
bucket lid.
B.) For mobility and ad-
ditional stability, you can
make a plywood platform
to fasten your bucket to.
We recommend 5 casters
for the best stability.

7 16
Dust Deputy® Owner’s Manual © 2010 Dust Deputy® Owner’s Manual © 2010
IX.AddingCyclonestoImprovePerformance
Attach in Series
Increases particle efficiency.
Top View
This arrangement may be useful
for very fine dust situations.
Attach in Parallel
Same particle efficiency but
increases CFM.
Multiple Vacuums
MoreAirflow to BigTools.
More CFM.
100 CFM 100 CFM
200 CFM
Your arrangement is
only limited by your
imagination!
Top View
Top View
2 or More
- Table Saw
- Jointer
- Planer
V.AssemblyInstructionsforDeluxeDustDeputy®Kit
Caster holes must be a minimum
1” from bucket bottom edge so
caster doesn’t hit rim of bucket
when wheeled around.
1.) Position drum so that lead caster
hole is drilled in bottom of bucket on
logo side as shown in Fig. 1. This is
so safety instructions are not cov-
ered up by foam block and are easily
read. Holes must be at least 1”
from bucket bottom rim so caster
can freely swivel (Fig. 2)when unit
is wheeled around. Use a 5/16” drill
bit for holes. Drill the holes in a tri-
angular pattern as shown in diagram
below and Fig. 3.
2.) Put casters through bot-
tom of bucket and fasten with
the provided washers and
1/2” hex head nuts as shown
in Fig. 4.
Fig.1
Fig. 3
Fig. 4
Shop
Vac
Nut &
Washers
OAS
Label
1”
For
Clearance
Caution
Label
Caution
Label
Inside of Drum
Fig. 2
Example 1
3.) Wheel the bucket up to your shop
vacuum and see where the best
placement for foam block will be on
your vac. Mark where block will attach
on your vacuum and bucket as shown
in Fig. 5. You should attach bucket
to the side of vacuum opposite the
vac inlet. See Example 1.
Fig. 5
This is just one example of attaching the Deluxe Dust
Deputy® to a shop vacuum. Most shop vacuums will
use similar steps but you may have to modify slightly
for your particular vacuum.

8
Dust Deputy® Owner’s Manual © 2010
15 Dust Deputy® Owner’s Manual © 2010
VIII.OtherOptionsforSecuringDustDeputy®DeluxetoVacuum
Strap to Vacuum
Velcro to Dolly
Weight in Bottom of Drum - Works best
for permanent locations.
Bolt toAttached Platform - This works
best with large wet / dry vacuum.
Home-Built Cart
Bolt Bucket to Dolly
V.AssemblyInstructionsforDeluxeDustDeputy®Kit
4.) Position foam block on marks and drill two holes (upper
and lower) through foam block and bucket (Fig.6). Put the two
supplied carriage bolts through the large washers and then
through the bucket from the inside.
5.) Mark on shop vacuum where bolts will go through (Fig. 7).
6.) Carefully drill through wall of vacuum (Fig. 8). If you ever
want to remove the Dust Deputy from your shop vacuum, you
can easily seal the holes in your vac with a bolt, washer, nut
and silicone if you desire.
7.) Put bolts through the holes in vacuum and fasten inside
of shop vacuum body with another washer and bolt as shown
in Fig. 9.
Fig. 6
Fig. 7
Fig. 9
Inside shop
vacuum
Fig. 8

9Dust Deputy® Owner’s Manual © 2010 14
Dust Deputy® Owner’s Manual © 2010
VIII.PossibleWaystoAttachDustDeputy®DeluxetoShopVacuums
You may want to attach your Dust Deputy
to your shop vacuum for mobility, conve-
nience or stability. There is no definitive
way to attach the Dust Deputy to a shop
vacuum. It will vary with vacuum type and
intended use. These are just a few exam-
ples of possible ways it may be done.
Note: For better mobility and stability use the included 3 casters as shown in the
assembly instructions.
To prevent tipping, install
provided casters.
Some vacuums may only require one foam
block to attach the bucket. This may be
determined by vacuum body shape.
Cut the provided foam block in half. Drill
two 1/4” holes through bucket, blocks
and vacuum as shown, then using
provided long bolts, washers and nuts,
attach bucket to vac.
Cut the provided foam block to size. Drill two
1/4” holes through bucket, blocks and vacuum
as shown, then using provided long bolts,
washers and nuts, attach bucket to vac.
The mounting is only limited by your
imagination.
Use the foam blocks as spacers
between the vac and bucket then put
the assembled Dust Deputy into the at-
tached bucket to hold it securely to the
vacuum.Attach the appropriate hoses
and you’re ready to go.
Use the foam block as upper spacer between
the vac and bucket then put the assembled
Dust Deputy into the attached bucket to hold
it securely to the vacuum.Attach the appropri-
ate hoses and you’re ready to go.
V.AssemblyInstructionsforDeluxeDustDeputy®Kit
1.) Place supplied gasket on plastic drum top, lining up
holes in gasket with holes in lid.
3.) Snap lid tightly on drum and
you’re ready to go.
AB
4.)Attach provided hose from shop
vacuum to top outlet on cyclone (A).
Use shop vacuum hose to attach to
tools. (B).
2.) Install copper tape then place bolt through washer
then put bolt through hole in base of cyclone. Secure
with nut underneath.
For additional static
reduction, install copper
tape as shown.
TheDustDeputy®ismadeofstaticdissipatingplastic.
For added grounding, attach wire to bolt between bolt head
and washer, then attach another washer to end of wire. Wire
must be long enough for washer to lie flat on floor.
Bolt
This hardware not provided.
Cover bolt hole and use the
bolt for the grounding wire
anchor.
Wire Washer
Washer
Floor
Base
Gasket
Nut
(Ring Terminal Recommended)
Use included elbow on the shop vacuum
inlet or on the outlet of the cyclone.
Elbow

13 Dust Deputy® Owner’s Manual © 2010 10
Dust Deputy® Owner’s Manual © 2010
VII.InstallingtheDustBagger
Attach vacuum hose elbow
with valve to vacuum as
shown in Fig. 5. Push in-
cluded plastic tubing into 1/4”
tubing elbow. (Fig. 1)
Push other end of tubing into
1/4” tubing valve. (Fig. 2)
Tubing can be cut to desired
length.
To remove tubing from valve,
you must push end of valve
in to release the grip. See ar-
row in Fig. 2. Ensure valve is
open when using bags. Valve
shown in open position.
If hoses are not tight on the inlet, or keep
pulling off, use the included Hose Reten-
tion Ring or the included clamp or both as
shown below.
Place included filter into han-
dle space of top valve inside
of box. (Fig. 3) This prevents
bag from being sucked into
valve and prevents dust from
entering valve if used without
bag.
Place bag into box, tucking
into corners and folding top of
bag over top of box. (Fig. 4)
Fig.1
Fig.2
Fig.3
Fig.4 If you want to run the Dust Deputy®
without the bag, you must shut the
valve by turning the valve handle
90 degrees. The system must be
air-tight to operate properly. Fig.6
shows valve in open position.
Note: Before resuming using
plastic bags you must vacuum
off the foam filter (Fig. 3) so air
flow is not restricted.
Hose Retention Ring Hose Clamp
Place top on box and latch down,
attach your hoses to the Dust
Deputy® inlet and outlet and
you’re ready to go! (Fig.5)
Fig.5
Fig.6
V.AssemblyInstructionsforDeluxeDustDeputy®Kit
Make sure larger
diameter hoses are
pushed up so they fit
tightly over the inlet
Shown with optional single cart. See
accessories page. Shown with optional double cart. See accessories page.

11 Dust Deputy® Owner’s Manual © 2010 12
Dust Deputy® Owner’s Manual © 2010
VI.AssemblyInstructionsforUltimateDustDeputy®
5. Pull up latch so hole in latch goes over the pin /
boss on Dust Box top.
6.Attach hose from vacuum to the top of the Dust
Deputy® cyclone outlet.
7. If you are using the Festool hose, attach included
adapter, white end first on the cyclone inlet as shown,
then connect hose to adapter.
You can put the hoses in the box
and turn the top upside down and
latch the top down to transport the
Dust Deputy® to a job site so the
cyclone is protected.
An optional Elbow can be used on the outlet
to reduce stress on the Dust Deputy® top
during use.
Elbow
VI.AssemblyInstructionsforUltimateDustDeputy®
1. With a Phillips head screwdriver, attach
the two rubber latches, one on either side of
the dust collection box using the (4) 10 x 32
x 1” machine screws included
in the hardware pack. Make sure
that the handle of the latch curves
downward when attached or when
in the up position it points out.
3. Put Gasket on box top making sure gasket holes
line up with bolt holes in top.
Gasket
2. Take the provided length of gasket, peel
the protective backing off of the gasket
and carefully place the gasket flat around
the underside of the box top as shown,
not on the side of the inside lid.
It is very important that there are no
gaps in the gasket where the ends meet.
Make sure they are butted together!
4. With a Phillips head screwdriver, attach
the Cyclone with the (6) provided 1/4”x 20
x 3/4” bolts.Tighten in a star pattern as
shown. Do NOTover tighten.
Star Bolt Pattern
Point inlet at
either latch.
YES
NO