ParaBody 777 User manual

1
777 GYM SYSTEM
1CLASSH
PART # 7148201
REV.A
Version: 777102
Revision: 07/26/01
USER’S GUIDE
WARNING:
Read and follow all directions
for each step to insure proper
assembly of this product.

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF
EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!
1. Before using, read all the warnings and instructions
on the use of this machine. Use only for intended
exercise. DO NOT modify the machine.
2. Obtain a medical exam before beginning any
exercise program.
3. Keep body and clothing free of all moving objects.
4. Inspect the machine before use. DO NOT use it if it
appears damaged. DO NOT attempt to fix a broken or
j
ammed machine. Notify your authorized ParaBody
dealer before use and have repairs made by an
authorized service technician.
5. Be certain that weight pin is completely inserted.
Use only the pin provided by the manufacturer. If
unsure, call your authorized ParaBody dealer.
6. Never pin the weights or prop plate into an elevated
position. DO NOT use the machine if found in this
condition. DO NOT attempt to fix. Notify your
authorized ParaBody dealer.
7. Inspect cables and their connections before using
machine. Pay particular attention to the cable ends.
DO NOT attempt to fix. Notify your authorized
ParaBody dealer before use and have repairs made by
an authorized service technician.
8. Make sure all spring loaded pull pins are fully
engaged in the adjustment position and fully tighten
thumbscrew before use.
9. Children must not be allowed near this machine.
Supervise teenagers.
.
IMPORTANT SAFETY INFORMATION
TABLE OF CONTENTS
Safety Statement.............2
General Notes..................3
Tools Required................3
Gym Layout.....................4
NOTE: In a continual effort to improve our products, specifications are subject to change
2001 Life Fitness, a division of Brunswick Corporation. All rights reserved.
ParaBody is a trademark of Brunswick Corporation
www.parabody.com
2
Parts list..........................5
Assembly Instructions.....6-25
General Maintenance.......26
Warranty Statement..........27
Product Services..............28
Insert-Registration Card
©

IMPORTANT NOTES
Please note:
Tools Required forAssembly
* Thank you for purchasing the ParaBody 777 Gym System. Please read these instructions
thoroughly and keep them for future reference.
* Rubber mallet or hammer
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32”Allen wrench
*Adjustable wrench
* Tape measure
3
NOTE:BOLTLENGTHISMEASUREDFROMTHEUNDERSIDEOFTHEHEADOFTHEBOLT.
BOLT LENGTH RULER:
* This product must be assembled on a flat, level surface to assure its proper function.
Bolt Length Ruler
0123456
1/2 1/2 1/2 1/2 1/2 1/2
BOLT LENGTH
* Do not securely tighten any frame connections until the entire frame have been assembled
unless otherwise specified.

Minimum Required Usable Space
Length = 90 inches (229 cm) 7’ 6”
Width = 103 inches (262 cm) 8’ 7”
Height = 84 inches (213.5 cm) 7”
1 Square = 1’ X 1’
4
Length = 102 inches (259 cm) 8’ 6”
Width = 130 inches (330 cm) 10’ 10”
9’1’ 2’ 3’ 4’ 5’ 6’ 7’ 8’
1’
6’
5’
4’
3’
2’
Dimensions Including Leg Press (optional)
7’
8’
9’

3
PARTS LIST
5
PAR T #
70077
70076
70058
70014
70015
70017
70019
70056
70067
69408
69885
69954
69957
71552
71553
69947
6194601
6816501
7016902
7016901
6939202
6382301
69537
3221702
6978101
7095701
6972201
3108002
7155701
6987901
6988001
6988101
7012102
3102503
6409101
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
QTY
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
2
6
2
2
2
15
3
1
1
1
1
1
2
1
1
1
1
2
2
1
PART #
3103302
3116201
3116101
6993701
6412001
3103801
6416601
6145801
3105401
3108901
6866801
6866601
6480301
6480302
6122702
6122701
6549301
3102924
3102807
3102922
3221902
3102905
3102917
6075906
3102906
3102930
3102804
3102802
3102501
6020601
70718
3102904
3102955
3102514
71185
7122101
DESCRIPTION
SHAFTCOLLAR
3-1/2” PULLEY
4-1/2” PULLEY
4-1/2” V-GROOVE PULLEY
SPRING PINASSEMBLY
SNAP LINK
PARAGLIDE (QTY8)
3 PRONG KNOB
STARLOCK
PLASTICWASHER
1/2” RH WASHER
RH CAP
3/8” X 9/16” FLANGE SPACER
3/8 X 1-1/16” FLANGE SPACER
3/8 X 1/2” SPACER
3/8” X 1” SPACER
3/4 X 17” TUBE
3/8 X 1-3/4” BOLT
3/8 LOW HEIGHT LOCK NUT
3/8 X 2-3/4” BOLT
2” NYLON SPACER
3/8 X 3-3/4” BOLT
1/2 X 4” BOLT
12 LINK CHAIN
3/8 X 4” BOLT
3/8 X 7” BOLT
1/2” LOW HEIGHT LOCK NUT
3/8” LOCK NUT
3/8” FLAT WASHER
1/2” FLANGE BEARING
FOOTPLATE
3/8 X 3” BOLT
3/8 X 4-1/4” BOLT
3/8” SAE WASHER
GUIDEBRACKET
GUIDECABLE
QTY
2
14
3
4
1
6
1
1
6
2
2
2
2
2
6
11
3
4
2
16
4
17
1
1
2
1
1
36
14
2
1
2
2
4
1
2
DESCRIPTION
BASE
UPRIGHT
SEATADJUST
RIGHTARM SUPPORT
LEFTARM SUPPORT
RIGHTARM
LEFTARM
LEG PEDESTAL
PULLEYBRACKET
PULLEYPLATE
BASEPLATE
V-PULLEYPLATE
BOOM PULLEYPLATE
RIGHT BOOM PLATE
LEFT BOOM PLATE
PAD
ROLLER PAD
76” GUIDE ROD
14-1/2” SEWN HANDLE
7-1/2” SEWN HANDLE
WEIGHTPLATE
WEIGHT PLATE BUSHING 10 CT
HEADPLATE
E-RING
WEIGHTSTACKLABEL
WEIGHTPLATE SHAFT
WEIGHT STACK PIN
WEIGHT STACK CUSHION
WEIGHTSTACK CABLE
LEG CABLE
ARM CABLE
BOOM CABLE
WEIGHT STACK SPACER
3/4” FLATWASHER
ANKLESTRAP
KEY
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
0123456
1/2 1/2 1/2 1/2 1/2 1/2

FIGURE 1
6
STEP 1:
• LOOSELY assemble two BASE PLATES (11) to the BASE (1) and the UPRIGHT (2) using four 3/8 X 3-3/4” BOLTS (57) and four
3/8” LOCK NUTS (63). See FIGURE 1.
2
63
1
11
0123456
1/2 1/2 1/2 1/2 1/2 1/2
57 3/8 X 3-3/4”
48
66
3/8 X 3” 67
63
• Insert two two 3/8 X 9/16” FLANGE SPACERS (48) into the upper hole of the FRAME (2) as shown.
• LOOSELY assemble the FOOTPLATE (66) to the FRAME (2) using one 3/8 X 3” BOLT (67) and one 3/8” LOCK NUT (63) as
shown in FIGURE 1.

7
FIGURE 3
STEP 3:
FIGURE 2
• Insert two WEIGHT PLATE BUSHINGS (22) into each of the fifteen WEIGHT PLATES (21) as shown in FIGURE 2.
STEP 2:
• Slide the WEIGHT PLATE SHAFT (26) thru the hole in the HEAD PLATE(23), and lock in place using one E-RING (24) as shown
in FIGURE 3.
22
21
23
24
26

FIGURE 4
STEP 4:
8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• Insert two GUIDE RODS (18) into the BASE (1) as shown on FIGURE 4. (NOTE: If the 777 SHROUD OPTION was pur-
chased, place the GUIDE RODS (18) through the BOTTOM SHROUD BRACKET (found in SHROUD OPTION box) and
into the BASE (1) as shown in FIGURE 4.
• Slide two WEIGHT STACK SPACERS (33), two 3/4” FLAT WASHERS (34), and two WEIGHT STACK CUSHIONS (28) down
over the GUIDE RODS (18).
• Using EXTREME CARE slide all fifteen WEIGHT PLATES (21) down over the GUIDE RODS (18) on to the WEIGHT STACK
CUSHIONS (28). Make sure that the WEIGHT PLATES (21) are all facing as shown.
• Slide the head plate assembly down over the GUIDE RODS (18) onto the weight stack.
36
1
33
34
28
21
23
18
• Slide two SHAFT COLLARS (36) over the GUIDE RODS (18) as shown in FIGURE 4.
• (NOTE: Lubricate GUIDE RODS (18) with silicon or teflon spray available at most hardware stores.)
777 SHROUD
OPTIONONLY!

9
STEP 5:
• Swing the GUIDE RODS (18) into the guide rod bushings in each of the RIGHT and LEFT BOOM PLATES (14 & 15) as shown in
FIGURE 5.
• LOOSELY assemble the RIGHTand LEFT BOOM PLATES (14 & 15) to the UPRIGHT(2) using three 3/8 X 3-3/4” BOLTS (57) and
three 3/8” LOCK NUTS (63). See FIGURE 5.
STEP 6:
• LOOSELY assemble the RIGHT and LEFTARM SUPPORTS (4 & 5) to the BASE (1) using four 3/8 X 3-3/4” BOLTS (57), four
3/8” FLAT WASHERS (64), and four 3/8” LOCK NUTS (63). See FIGURE 6.
3/8 X 3-3/4” 57
2 63
18
14
FIGURE 6
1
63
5
4
FIGURE 5
3/8 X 3-3/4” 57
64
15
• Slide the SHAFT COLLARS (36) to the top of the GUIDE RODS (18) and tighten set screws as shown in FIGURE 5.
TIGHTEN!
36
25
• Apply WEIGHT STACK LABELS (25) to the WEIGHT PLATES (21) as shown in FIGURE 6.

10
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 7:
STEP 8:
• SECURELY assemble one SEAT PAD (16) to the SEATADJUST (3) using two 3/8 X 2-3/4” BOLTS (55) and two 3/8” WASHERS
(64). See FIGURE 8.
FIGURE 8
FIGURE 7
• LOOSELY assemble the RIGHT and LEFTARMS (6 & 7) to the UPRIGHT (2) and the RIGHT and LEFTARM SUPPORTS (4
& 5) using two 3/8 X 4” BOLTS (60), four 3/8” FLAT WASHERS (64), and two 3/8” LOW HEIGHT LOCK NUTS (54). See
FIGURE 7.
64
3/8 X 4” 60
3/8 X 2-3/4” 55
64
3
16
5
54
7
6
4
2

11
FIGURE 9
STEP 9:
40
2
3
43
42
• Securely assemble one SPRING PIN ASSEMBLY (40) and one 3 PRONG KNOB (43) to the FRONT UPRIGHT (2) as shown.
• Apply eight PARAGLIDES (42) to the INSIDE of the tube on the UPRIGHT (2) and on the OUTSIDE of the SEATADJUST (3)
as shown.
• CAREFULLYinsert the SEATADJUSTASSEMBLYinto the UPRIGHT (2) as shown. The SEAT height can be adjusted using the
SPRING PIN (40) and can be secured with the 3 PRONG KNOB (43).
FIGURE 10
STEP 10:
• Insert two 1/2” FLANGE BEARINGS (65) into the the LEG PEDESTAL (8) as shown in FIGURE 10.
• Assemble the LEG PEDESTAL (8) to the UPRIGHT (2) using two RH CAPS (47), one 1/2 X 4” BOLT (58), two 1/2” RH
WASHERS (46), and one 1/2” LOW HEIGHT LOCK NUT (62). (Note: Tighten this connection enough to remove excess
play yet allow the LEG PEDESTAL to rotate freely.)
1/2 X 4” 58
47
62
2
8
65
46

12
STEP 11:
• Assemble two V-PULLEY PLATES (12) and two 4-1/2” V-GROOVE PULLEYS (39) to the UPRIGHT (2) using two 3/8 X 2-3/4”
BOLTS (55) . See FIGURE 11.
STEP 12:
0123456
1/2 1/2 1/2 1/2 1/2 1/2
FIGURE 12
FIGURE 11
3/8 X 2-3/4” 55 12
39
2
• Assemble two BOOM PULLEY PLATES (13) and three 3-1/2” PULLEYS (37) to the BOOM PLATES (14 & 15) using one 3/8 X
7” BOLT (61), two 3/8 X 1/2” SPACERS (50), two 3/8 X 1” SPACERS (51) and one 3/8” LOCK NUT (63) . See FIGURE 12.
15
63
51
50
37
13
3/8 X 7” 61

13
STEP 13:
STEP 14:
FIGURE 13
• Assemble one 4-1/2” PULLEY (38) to the BOOM PLATES (14 & 15) using one 3/8 X 3-3/4” BOLT (57), two 3/8 X 1” SPACERS
(51) and one 3/8” LOCK NUT (63). See FIGURE 13.
FIGURE 14
15
38
63
51
3/8 X 3-3/4” 57
• Assemble two PULLEY PLATES (10) around one
3-1/2” PULLEY (37) using one 3/8 X 1-3/4”
BOLT (53) and one 3/8” LOCK NUT (63) as
shown in FIGURE 14. (Note: Loop the CABLE
around the PULLEY prior to assembling the
PULLEYPLATES.)
• Screw the long threaded end of the WEIGHT
STACK CABLE (29) into the end of the WEIGHT
PLATE SHAFT (26) .See FIGURE 14.
• Route the WEIGHT STACK CABLE (29) around
the pulleys in the BOOM PLATES (14 & 15) as
shown in FIGURE 14. (NOTE: Make sure the
cable runs in the grooves of the pulleys.)
37
29
10
63
3/8 X 1-3/4” 53
• Assemble the WEIGHT STACK PIN (27) to the
WEIGHTSTACK SHAFT (26) as shown in
FIGURE 14.
27
26
• IMPORTANT! Uncoil and straighten all
CABLES in order to remove all twist prior to
installation

STEP 15:
FIGURE 15
70
37
29
51
3/8 X 4-1/4” 68
2
63
• Assemble one 3-1/2” PULLEY (37) to the BOOM PLATES (14 & 15) using one 3/8 X 4-1/4” BOLT (68), two 3/8” SAE WASHERS
(69), two GUIDE CABLES (71), two 3/8 X 1” SPACERS (51) and one 3/8” LOCK NUT (63). See FIGURE 15.(Note: Loop the
WEIGHT STACK CABLE around the PULLEY prior to assembling to the BOOM PLATES.)
• Screw the short threaded end of the WEIGHT STACK CABLE (29) into the end of the PULLEY BRACKET (9) .See FIGURE 15.
71
69
SHORTCABLE
• Disassemble the SHORT CABLE and the turnbuckle on the GUIDE CABLE (71) as shown in FIGURE 15. The SHORT CABLE
will be reassembled later.
14

15
STEP 16:
FIGURE 16
37
9
63
3/8 X 1-3/4” 53
• Route the BOOM CABLE (32) over the V-GROOVE PULLEY (39) and the 3-1/2” PULLEY (37) on the LEFT BOOM PLATE
(15) and over the 3-1/2” PULLEY (37) on the RIGHT BOOM PLATE (14) and over the V-GROOVE PULLEY (39) as shown in
STEP 16.
• SECURELY assemble two 2” NYLON SPACERS (56) to the V-PULLEY PLATES (12) and the BOOM PLATES (14 & 15) using
two 3/8 X 2-3/4” BOLTS (55) and two 3/8” LOCK NUTS (63). See FIGURE 15.
• Assemble one 3-1/2” PULLEY (37) to the PULLEY BRACKET (9) using one 3/8 X 1-3/4” BOLT (53) and one 3/8” LOCK
NUT (63) (Note: Loop the BOOM CABLE around the PULLEY prior to assembling the PULLEY BRACKET.)
15
14
12
63
56
3/8 X 2-3/4” 55
32
39

• Assemble the SHORT CABLE and the turnbuckle to each GUIDE CABLE (71) as shown in FIGURE 17.
FIGURE 17
• CAREFULLY slide the GUIDE BRACKET (70) through the GUIDE CABLES (71) as shown in FIGURE 17.
STEP 17:
70
71
SHORTCABLE
0123456
1/2 1/2 1/2 1/2 1/2 1/2
16
• Adjust the turnbuckle on each GUIDE CABLE (71) to add tension to the GUIDE CABLES (71) until they are taut. Secure
turnbuckle with the JAM NUTS as shown in FIGURE 17.

17
STEP 18:
FIGURE 18
• Securely assemble the ball end of the LEG CABLE (30) and one 3-1/2” PULLEY (37) to the LEG PEDESTAL (8) using two 3/8 X
3-3/4” BOLTS (57), two 3/8” X 1-1/16” FLANGE SPACERS (49), two 3/8” WASHERS (64), and two 3/8” LOCKNUTS (63).
(NOTE: The LEG CABLE (91) must be routed over the retaining bolt as shown in FIGURE 18.)
• Securely assemble one 3-1/2” PULLEY (37) to the UPRIGHT (2) using one 3/8 X 3” BOLT (67) and one 3/8” LOCKNUT (63).
(NOTE: The LEG CABLE (91) must be routed over the retaining bolt as shown in FIGURE 18.)
3/8 X 3-3/4” 57
• Assemble one 3-1/2” PULLEY (37) to the BASE PLATES (11) using one 3/8 X 4-1/4” BOLT (68), two 3/8” SAE WASHERS (69),
two GUIDE CABLES (71), two 3/8 X 1” SPACERS (51) and one 3/8” LOCK NUT (63). See FIGURE 18.(Note: Loop the LEG
CABLE (30) around the PULLEY prior to assembling the PULLEY to the BASE PLATES.)
8
37
11
51
63
30
37
64
49
2
3/8 X 4-1/4” 68
3/8 X 3” 67 69
63
71

18
STEP 19:
STEP 20:
FIGURE 19
FIGURE 20
• Screw the threaded end of the LEG CABLE (30) into the end of the PULLEY BRACKET (9). See FIGURE 20.
• Assemble one 3-1/2” PULLEY (37) to the
PULLEY PLATES (10) using one 3/8 X 1-
3/4” BOLT (53) and one 3/8” LOCK NUT
(63) as shown in FIGURE 19. (Note:
Loop the CABLE around the PULLEY
prior to assembling the PULLEY
PLATES.)
30
63
10
3/8 X 1-3/4” 53
37
• Assemble one 3-1/2” PULLEY (37) to the BASE PLATES (11) using one 3/8 X 3-3/4” BOLT (57), two 3/8 X 1” SPACERS (51) and
one 3/8” LOCK NUT (63). See FIGURE 19.(Note: Loop the LEG CABLE (30) around the PULLEY prior to assembling the
BASEPLATES.)
37
11
9
30
51
63
3/8 X 3-3/4” 57

19
STEP 21:
FIGURE 21
• Assemble one V-PULLEY (39) to the LEFTARM SUPPORT (5) using one 3/8 X 2-3/4” BOLT (55) and one 3/8” LOCK NUT (63).
See FIGURE 21. (Note: Loop the ARM CABLE around the PULLEY prior to assembling the LEFT ARM SUPPORT.)
• Route the ARM CABLE (31) through the LEFTARM (7) as shown in FIGURE 21.
• Assemble one 4-1/2” PULLEY (38) to the LEFTARM (7) using one 3/8 X 2-3/4” BOLT (55), two 3/8 X 1/2” SPACERS (50) and one
3/8” LOCK NUT (63). See FIGURE 21. (Note: Loop the ARM CABLE around the PULLEY prior to assembling the LEFT
ARM.)
55 3/8 X 2-3/4”
63
39
38
31
7 5
56
3/8 X 2-3/4” 55
• SECURELY assemble one 2” NYLON SPACER (56) to the LEFTARM SUPPORT (5) using one 3/8 X 2-3/4” BOLT (55) and
one 3/8” LOCK NUT (63). See FIGURE 21.
• Assemble the LEFTARM (7) to the LEFTARM SUPPORT (5) using one 3/8 X 2-3/4” BOLT (55) and one 3/8” LOCK NUT (63).
See FIGURE 21. (Note: Make sure the ARM CABLE runs in FRONT of the bolt as shown!.)
50
4-1/2”
63

20
STEP 23:
FIGURE 23
STEP 22:
FIGURE 22
• Assemble two 3-1/2” PULLEYS (37) to the BASE PLATES (11) using two 3/8 X 3-3/4” BOLTS (57), one 3/8 X 1” SPACER (51)
and two 3/8” LOCK NUTS (63). See FIGURE 22.(Note: Loop the ARM CABLE (31) around the PULLEYS prior to assem-
bling the PULLEYS. Leave a loop in the ARM CURL as shown!)
• Assemble one 3-1/2” PULLEY (37) to the PULLEY BRACKET (9) using one 3/8 X 1-3/4” BOLT (53) and one 3/8” LOCK
NUT (63) (Note: Loop the ARM CABLE (31) around the PULLEY prior to assembling the PULLEY BRACKET.)
31
37
9
63
63
11
51
31
37
3/8 X 1-3/4” 53
3/8 X 3-3/4” 57
LOOP
CABLE