ParaBody 867101 Mounting instructions

867101
LAT OPTION
PRODUCT ASSEMBLY
INSTRUCTION SHEETS
04115/97

867101 LAT OPTION ASSEMBLY PARTS LIST
SORT AND COUNT ALL PARTS BEFORE BEGINNING ASSEMBLY
¯ U_AR~WAt~E:
ITE1V~ NAME/DESCRIPTION QTY
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
1/2X3-1/2IN.BOLT........................................................................................................
2
1/2X3IN.BOLT.............................................................................................................. 1
3/8X3-1/4IN.BOLT........................................................................................................
7
3/8X3IN.BOLT..............................................................................................................
1
3/8X2-3/4IN.BOLT........................................................................................................
3/8X2-1/4IN.BOLT........................................................................................................
3
I/2IN.WASHER...............................................................................................................
4
3/8IN.WASHER.............................................................................................................
25
I/2IN.LOCKNUT............................................................................................................
2
3/8IN.LOCKNUT..........................................................................................................
12
3/4X1/2XI-9/16IN.SPACER........................................................................................
1
5/8X3/8X1/2IN.SPACER.............................................................................................
6
5/8X3/8X1/4IN.SPACER.............................................................................................
l
-3/4IN.STARLOCKCOLLAR..........................................................................................
2
CHAIN...............................................................................................................................
1
5/16IN.SNAPHOOK.......................................................................................................
4
SPRINGPINASSEIVfBLY.....................................
............................................................
THUMBSCREW................................................................................................................ 3
PARAGLIDESTR~(8 PER)............................................................................................ 1
CA_R.RIAGEGUIDE........................................................................................................ 10
1-1/4IN.SQ.RUBBERBUIVIPER..................................................................................... 1
1X8IN.GRIP.................................................................................................................. 4
5-1/2X2-1/2IN.NONSK_IDSTRIP................................................................................ ~2
1-3/4IN.SQ.ENDCAP..................................................................................................... 2
2-1/2IN.OD.ENDCAP.................................................................................................... 2
NOTE:
1
BOLT LENGTHIS MEASUREDFROMTIlE UNDERSIDEOF THE HEADOF THE BOLT.
,!iiiiii
BOLT LENGTH
BOLT LENGTHRULER:
[ 1/2 I 1/2 I 1/2 I 1/2 I 1/2 I 1/2
0, i 2I3 4 5 6
2 04/15/97

867101 LAT OPTION ASSEMBLY PARTS LIST
SORT AND COUNTALL ]PARTS BEFOREBEGINNINGASSEMBL’~(
WELDMENTS/PARTS:
Iq2EIgi NAB,~/D~SCRIPTION Q
’1"~
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
LATBASEWLDMT................................................... (6474001)..................................... 1
LATUPRIGHTWLDMT............................................ (6431301)..................................... 1
CARRIAGEWLDMT.................................................. (6432301)..................................... 1
UPRIGHTEXTENSIONW-LD1VIT.............................. (6431401)..................................... I
PULLEYMOUNTFLATS.......................................... (6430101)...................................... 2
LOWPULLEYSUPPORTWLDMT........................... (6431601)..................................... 1
KNEEHOLDDOWNSUPPORTWLDMT................. (6431801)..................................... 1
IiNEEHOLDDOWNTUBE....................................... (6431701)..................................... 1
ROLLERPADSHAFT................................................ (6125101)..................................... 1
ROLLER.PAD......................... 2................................... (6194601)..................................... 2
3-1/2X3/8X1 IN.PULLEY....................................... (3116201)..................................... 6
CONNECTORPLATE................................................ (6013701)..................................... 2
119-1/2IN.CABLE..................................................... (6432801)..................................... 2
LATBARW’LDMT..................................................... (6275301)..................................... 1
LOWROWBARW-LDMT............. .. .............................
(6274401)..................................... 1
304/15,’97

867101 LAT OPTION ASSEMBLY INSTRUCTIONS
Insert one (1) 1-3/4 IN. SQ. ENDCAPinto the fromend of the LATBASE,and two (2) 2-1/2 IN.
ENDCAPSinto each end of the FOOTBRACEonthe LATBASEas shown on drawing.
Attach two (2) 5-1/2 X 2-1/2 IN. NONSIGDSTRIPSto the FOOTBRACEonthe LAT.BASE
shownon drawing.
SECURELYassemble one (1) 3/8 X2-3/4 IN. BOLT,two (2) 3/8 IN. WASHERS,and one (1) 3/8
LOCKNUTto the second set of holes in the BASEof the UPRIGHTFRAMEas shown on drawing.
Removethe 2 IN. SQ. ENDCAPfrom the BASEof the UPRIGHTFRAMEand insert file LATBASE
up to the BOLTas shownon drawing and secure it in place, using one (1) THUMBSCREW.
LOOSELYassemble the LATUPRIGI~Tto the BASEof the UPRIGHTFRAMEas shown on
drawing using one (1) 3/8 X3 IN. BOLT,two (2) 3/8 IN. WASHERS,and one 3/8 IN. LOCI(NUT
the OUTSI])EI]OLE, and one 3/8 X 3-1/4 IN. BOLT,three (3) 3/8 IN. WASHERS,and one 3/8 IN,
LOCI( NUTfor the INSIDE ]]OLE. (DO NOTTIGHTENTttE BOLTCONNECTIONSAT T]~IS
TIME)
Attach eight (8) CARRIAGEGUIDESto both ends of the CARRIAGEas shown in (DETAILA) using
the followingsteps:
A.. Thoroughly clean all inside surfaces where the CARRIAGEGUIDESare to be attached.
Removethe paper bacldng from the CARRIAGEGUIDESand firrrdy apply fllem to all shown
surfaces (8 pIaces)
7. Attach one (1) 1-1/4 SQ. IN. RUBBERBUMPERto the center of the CARRL&GESTOPon the
CARRIAGEas shown on drawing.
4 04/15/97

867101 LAT OPTION ASSEMBLY INSTRUCTIONS
10.
11.
12.
13..
14.
Slide the CARRIAGEdown over the LATUPRIGHTas showI1 on drawing. (MAKESU]~E THAT
THE WEIGt~T PEG ON THE. CPJ~RL&GE IS FAC][NG TOWAP~STHE FRONT OF THE
MACHINE)
15.
SECURELYassemble the UPRIGHTEXTENSIONto the top of the UPRIGHTFRAMEas shown in
(DETAILB) using one (1) 1/2 X 3 IN. BOLT,the 3/4 X1/2 X1-9/t6 IN. SPACER,two (2) 1/2
WASI-~RS,and one (1) 1/2 IN. NUT.
LOOSELYassemble three (3) 3-1/2 X 3/8 X 1 IN. PULLEYS,and six (6) 5/8 X3/8 X
SPACERSbetween the PULLEYMOUNTFLATSas shown on drawing using three (3) 3/8 X 3-1/4 IN.
BOLTS,six (6) 3/8 IN. WASHERS,and three (3) 3/8 IN. LOCKNUTS.(DONOTTIGI[TENTHE
BOLT CONNECTIONSAT T]~IS TIME)
LOOSELYassemble the two (2) PULLEYMOUNTFLATSto the LATUPRIGHT,and the
UPRIGtITEXTENSIONas shownon drawing, using two (2) 3/8 X 3-1/4 IN. BOLTS,four (4) 3/8
WASHERS,and two (2) 3/8 IN. LOCKNUTS. (DO NOT TIGHTENTHE BOLT CONNECTIONS
AT THIS TIME)
Loosen, remove, and discard the top 1/2 X 3-1/4 IN. BOLTthat connects the CROSSBRACEto the
UPRIGHTFRAME,and SECURELYassemble file LOWPULLEYSUPPORTto tile UPRIGttT
FRAMEas shownon dra~ving using one (1) 1/2 X 3-1/2 IN. BOLT,and re-using the two (2) 1/2 IN.
WASHERS,and file one 1/2 IN. LOCKNUT.
LOOSELYassemble one (1) 3-1/2 X 3/8 X 1 IN. PULLEYand orte 5/8 X 3/8 X 1/4 IN. SPACERto file
LOWPULLEYSUPPORTas shown on drawing using one (1) 3/8 X 2-1/4 IN. BOLT,two (2.) 3/8
WASHERS,and one (1) 3/8 IN. LOCKNUT. (THIS CONNECTIONWILL BE TIGIITENED
AFTER CABLE HAS BEEN ROUTED)
LOOSELYassemble two (2) 3-1/2 X 3/8 X 1 IN. PULLEYSbetween two (2) CONNECTORPLATES
as shownon drawing using two (2) 3/8 X2-1/4 IN. BOLTS,four (4) 3/8 IN. WASHERS,and two (2)
IN. LOCKNUTS. (TttIS CONNECTIONWILL BE TIGHTENEDAFTER CABLE HAS BEEN
ROUTED)
Route the first CABLE(THE ENDWITHOUTWHITEBALL)over file HIGHPULLEYof the
PULLEYMOUNTFLATS.Then assemble one (1) 3/8 X 3-1/4 IN. BOLTtwo (2) 3/8 IN. WASHERS,
m~done(l) 3/8 IN. LOCKNUTto file last hole of the PULLEYMOUNTFLATS.(DO NOTOVER
TIGHTEN BOLT) (MAKE SURE THAT THE CABLE IS BETWEENTHE PULLEY AND
BOLT)
Pull CABLEover and down the SECONDPULLEYof the PULLEYMOUNTFLATS. Rim the
CABLEaround one of the PULLEYSassembled ~o the CONNECTORPLATESfrom STEP 14, and
up to file THIRDPULLEYof the PULLEYMOUNTFLATS.
Pull CABLEover and downthe THIRDPULLEY,to file CARRIAGE.Attach the CABLEtc, the
CARRIAGE,using one (1) 5/16 IN. SNAPHOOIC
See CABLEROUTINGDIAGRAMfor help hi completing STEP 15.
504./1:;/97

867101 LAT OPTION ASSEMBLY INSTRUCTIONS
16.
®
17.
18.
19.
20.
21.
22.
23.
24.
25.
Route file second CABLE(THE ENDWITHOUTWHITEBALL)under the LOWPULLEYa~tached
to the LOWPULLEYSUPPORTon the UPRIGHTFP~V~E. SECURELYfi~en the PULLEY
CONNECTIONafter the CABLEhas been routed.
Route file CABLEup and around the SECONDPULLEYassembled to the CONNECTORPLATES
from STEP14 and downto the inside bolt connection of the LATUPRIGHT.
SECURELYassemble the CABLEENDto the 3/8 X 3-1/4 BOLTconnection of the LATUPRIGHTto
the UPRIGHT FRAMEas shown on the CABLE ROUTINGDIAGRAM. (MAKESURE THAT
TI/ERE IS A WASHERON BOTH SIDE OF THE CABLE END BEFORE TIGHTENING)
(TIGHTEN THE OTHER BOLT CONNECTIONAT TEIS TIM_E)
See CABLEROUTINGDIAGRAMfor help in completing STEP16.
TIGHTEN ALL LOOSE BOLT CONNECTIONFROMSTEPS 5,10,11, AND14.
Attach eight (8) PARAGLIDESTRIPS to the KNEEHOLDDOWNSUPPORT(FOUR ON EACH
END)as shownin (DETAILC) using the following steps:
Thoroughlyclean all surfaces wherethe PARAGLIDESTRIPSare to be attached.
®Removethe PAIL&GLIDESTPOPSfrom the paper bacldng and fLrmly apply them to all shown
surfaces.
SECURELYAssemble one (1) SPRINGPIN ASSEMBLYto the SPRINGPIN BARRELof the KNEE
¯HOLDDOWNSUPPORT, as shownin (DETAIL C). (!!!/MPORTANT !!! TIGHTENTHE
OF TH_E SPRING PIN ASSEMBLYSECURELY)
Attach two (2) CA2,RIAGEGUIDESto the KNEEHOLDDOWNSUPPORTas shown in (DETAIL
C).
SECURELYassemble file KNEEHOLDDOWNSUPPORTto the ARMCURLFRAMEas shown
on drawing using one (1) 1/2 iX 3-1/2 IN. BOLT,two (2) 1/2 IN. WASHERS,and one (1) 1/2 IN.
NUT. (BEFORE TIGHTENING MAKE, SURE KNEE HOLD DOWNSUPPORT IS UP TIGHT
AGAINST THE BAR HOLDER OF THE ARM CURL FRAME)
Insert the ARMCURLFRAMEinto the ANGLEDTUBEon the LATBASEas shown on drawing,
and secure inplace using one (1) THUhdBSC1LEW.
Insert one (1) 1-3/4 IN. SQ. ENDCAPinto file top end of the KNEEHOLDDOWNTUBEas shown
drawing.
Assemble two (2) ROLLERPADSto the KNEEHOLDDOWNTUBEas shown on drawing using one
(1) ROLLERPADSHAFTand two (2) 3/4 IN. STARLOCKCOLLARS.
Pull back on the SPRINGPIN oll the KNEEHOLDDOWNSUPPORTand insert the KNEEHOLD
DOWNTUBEdownto file desired hole setting and release the SPRINGPIN. Secure in place with one
(I) THUM~ SCREW.
604/15/97

867191 LAT OPTION ASSEMBLY INSTRUCTIONS
26.
27.
28.
29.
Slide four (4) 1 X 8 IN. G1LtPSover both ends of the LATBARand LOWROWBAR.(IF
LUBPJCANT IS REQUERE~, COAT THE ENS~DE OF T~ GR~ WITH RUB~][NG ~’~COHOL)
To attach the LATBARor LOWROWBARto the HIGHor LOWCABLEuse two (2) 5/:L6 IN.
SNAP HOOKSas shown on CABLEROUTINGDIAGRAM.
To adjust either the LATBARor LOWROWBAR,attach the CHAINto the HIGHor LOWCABLE.
Using one (1) 5/16 IN. SNAPHOOKto adjust the LATBARor LOWROWBARup and downthe
CHAIN.
When performing SQUATSin the 866 STRENGTHBUILDINGSYSTEMplease remove the LAT
BASE ATTACHMENTfrom the UPRIGHT FRAME.
704115197

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