ParaBody 503 Mounting instructions

EX500 PEC DEC ATTACHMENT
503
PRODUCT-ASSEMBLY
INSTRUCTION SHEETS
II
TOOLS REQUIRED FOR ASSEMBLY:
9/16 INCH SOCKET
1/2 INCH SOCKET
ADJUSTABLE ~,VRENCH
HAMMERor RUBBER MA.LLET
REVISION: M ..
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If you experience any problemswith the assemblyof this product, please contact .. .. ....
.. .... ~, ,, ::~_....-.- r ~.,,=-r .~,~~-.’~~:~
)’our dealer or your PARABODYCuStomerService representative at::_~ ._.~--- _~:~ r_~ ~’ - : ;
.:L~’::..~.~=’.--:-:
.... . .............

"" " 503 EXS00 PEC DEC ATTACHMENTASSEMBLYPARTSLIST FOR
STEP #1 & #2
SORT A~ND COUNTALL PARTSBEFOREBEGINNINGASSEMBLY
IJARDWARE:
ITEM NAME/DESCRIPTION. QTY
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
I4.
15.
16.
17.
18.
19.
20.
21.
22.
24..
25.
26.
.3/8X1-3!4BOLT................................................................................... : ................................ 3
3/8X2-3/4BOLT...................................................... .............................................................. 2
3/8 X 3 BOLT "~4
3/8 X 3-I/4 BOLT "2
STARLOCKCOLLAR.......................................................................................................... 2
3/4I.D.X3/4LG.FLANGEBEARING................................................................................. 4
3/8WASHER......................................................................................................................... 13
3/8LOCKWASHER....................................................................................................... r..... 1I
3/8NUT.................................................................................................................................. 9
COTTERPIN............................................... ; .......................................................................... 1
PLUNGER............................................................................................................................... 1
SPKING 1
KNOB "1
PLASTICSTOPS..................................................................................................................... 2
I-1/2 IN. SQ. ENDCAP 1
I-3/4 IN’. SQ. ENDCAP I
2IN’.SQ.ENDCAP................................................................................................................ 7
PAtL,~GLIDESTtLIPS(STRIPOF8)......................................................................................
CABLERETAIN’INGCLIP......................................................................................... :-..........3
5/’16X1BOLT..................................................................................................................... 7 2
3.;8X1-i 2 BOLT-7..7..:................ :...:z::............:;:. ...................................................... : ............ 2
5~’16WASHER...................................... ¯.................................................................................. 4
516LOCKWASHER............................................................................................................ 2
5.16NUT................................................................................................................................ 2
SNAPCAPWASHERS.......................................................................................................... 4
SNAPCAP.............................................................................................................................. 4
SPACERBUSHLN’G............................................................................................................... 1
T. ,, -VRq,-REU. 1
NOTE: BOLT LENGTH IS MEASUREDFROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
BOLT LENGTH RLLER:
¯il., l ; I1.2 1
12 12 , I. 112 I1.2 I
0 1 [2[3[4[5" [6

503 EXS00 PEC DEC ATTACHMENTASSEMBLY PARTS LIST FOR~~
STEP #1 & #2 ........ : ...... :....
SORTANDCOU]N’TALLPA~RTSBEFOREBEGINNINGASSEMBLY.....
~;WWEL
ITEM
2.
3.
4.
5.
PULLEYHARDWARE/PARTS:
NAME/DESCRIPTION " ~ii QTY’-..
3/8X3/4BOLT........................................................................
5/16 WASHER........ : .........................................~..............................: ............................~,..~......2
3/8 LOWHEIGHT LOCK NUT " ’ " 1
3/8WASHER.................................................................................... ~..............~...................... I
SWIVELPULLEYBRACKET..............................................................................................
WELDMENTS/PART$:
ITEM NAMIE/DESCRIPTION
2.
3.
4.
5.
7.
8.
9.
-I0.
II.
12.
13.
BEARINGHOUSING...................... i......................; .....(6186901)..................... ................... 1
BACKSUPPORTFRAME............................................. (6186501)........................................ 1
PULLEYBRACKETSUPPORT......................... ~..........(6215501)........................................ 1
SEATFRAME................................................................ (6187301)....................................... -1
LEFTPECDECAP,.tv!.................................................... (6219801):....... ; .............................. 1
RIGHTPECDECAP,.M................................................. (6219901)........................................ I
BACKPAD............... ~..................................................... (6188201)........................................ 1
SEATPAD...................................................................... (6188601)........................................ 1
ARMROLLERPAD...................................................... (6176201)................ ~...,....................2
3/8 DIA.x I IN. LG.BUSHINGPULLEY.................... (3116101)........................................ 2
PEC DECLOOPCABLEASSEMBLY.......... :..............(6251801)........................................ 1
SECONDARYSWAPOUTCABLEASSEMBLY........ (6243601)........ ~............................... 1
3,’8 D[A.X 1 IN’. LG.BUSHINGPULLEY................... (3116101)....................................... 3

Carefully place the BEARINGHOUSINGand the BACKSUPPORTFRAMEon the floor ~nd loosely
assemble them together before attaching them to the REARRIGHTUPRIGHT,using one (1) 318 X
BOLT,two (2) 3/8 WASHERS,one (I) 3/8 LOCKWASHER,and one (1) 3/8
Insert one (1) 2 IN SQ. ENDCAPinto the end of the PULLEYBRA~CKETSUPPORT.
Loosely assemble the BEARINGHOUSING/BACKSUPPORT. FRAMEASSEMBLY,and the
PULLEY BRACKETSUPPORT to the EX500 BASE UNIT’S REAR RIGHT :UPRIGHT
CONNECTIONPOINTS#1 and #2, using the following hardware:
CONNECTION#1: two (2) 3/8 X 3-I/4 BOLTS,four (4) 3/8 WASHERS,two (2) 318
WASHERS,and two (2) 3/8 NUTS.
CONNECTION#2: one (1) 3/$ X3 BOLT, two (2) 3/8 WASHERS,one (1) 3/8 LOCKWASHER,
one (I) 3/8 NUT.
;OTE: PULLEY FLATS MUST BE ANGLED DOWNWARDON THE PULLEY BRACKET SUPPORT.
Tighten all loose bolt connections for FRAMEASSEMBLY.
Insert r~vo (2) 2 IN. SQ. ENDCAPSinto each end of the BEARINGHOUSING.
Carefully insert two (2) FLANGEBEARINGSinto the top and bottom sides of the BEARING~I0-UsING
on each end. (4 BEARI’NGStotal), (CAUTION: DO NOTOVERTAP THESE BEARINGSINTO
PLACE, WHICH CAN CAUSE DEFORMATION TO THE BEARING, MAKING THI"M?
UNUSABLE)
Insert four (A) 2 IN. SQ. ENDCAPSinto both ends of the LEFT, and RIGHTPEGDECARMS.
Insert the LEFT and RIGHTPEG DECARMSthrough the FLANGEBEAK.r%’GSin the BEARING
HOUSLNGon their respective sides and secure them in place with the two (2) PUSHONCOLLARS-
Removethe paper backing from the two (2) PLASTICSTOPSand adhere them to the backside of the
BEARINGHOUSINGCAMSTOP, approximately where shown, in order to give the PEGD]-’C ARM
CAMfull contact whent~e PEGDECARMSare back in their resting position.
Loosely Assemble t~vo (2) 3/8 DIA. X I IN. LG. BUSHINGPULLEYSand two (2) CABLE
RETAININGCLIPS to the PULLEYBRACKETSUPPORT.u~ing t~vo (2) 3:’8 X 1-3,"4 BOLTS, two
(2) 3 8 LOCKWASHERS.and two 3 8 NUTS.Connection will be tightened after the cable has been
routed. (in STEP#2)
SIide the two (2) 12 IN. ARMROLLERPADSonto each PEGDECARM.Ifa lubricant is required.
RUBBINGALCOHOLthorouT.Thl.v coating the inside of the grip is the best material to use.

503 EXS00 PEC DEC ATTACHMENT ASSEMBLYINSTRU~’iONS
(STEP #1)
Attach eight ($) PARAGLIDESTRIPS to the BACKSUPPORTFRAMEas shown in DETAILon
(STEP#I SHEET#I of#2), using the following steps:
A. ThoroughIyclean all inside and outside surfaces where the PARAGLIDESTR/PS~a’¢ to b¢
attached.
13.
14.
15.
B. Removethe paper backing from the PARAGLIDESTRIPSANDFIRMLYAPPLYthem to all of
the shownsurfaces. (8 places)
Assemble the SPRINGPIN ASSEMBLYon the BACKSUPPORTFRAME~u~ing on(." (i) PLUNGER,
one (1) KNOB,one (I) SPRING, one (I) SPACERand one (1) COTTERPIN. (SEE
Insert the I-I/’2 IN. SQ. ENDCAPinto the top end of the SPRINGPIN ASSEMBLYFIOUSINGon the
BACK SUPPORT FRAME. (SEE DETAIL A)
Securely assemble the BACKPAD,using two (2) 3."8 X 3 BOLTS,two (2) 3/8 LOCKWASHERS,
t~vo (2) 3/8 WASHERS.
16.
17.
18.
NOTE:
Insert one (I) 1-3:4 IN. SQ. ENDCAPinto the end of the SEATFRAME.
Disengage the SPRINGPIN ASSEMBLYon the BACKSUI-PORT FRAMEand insert the SEATPAD
ASSEMBLYinto the seat receptacle. Release the SPRINGPIN and push the SEATP.ADASSEMBLY
downuntil the SPRINGPIN PLUNGER~ngages with the desired hole.
Securely assemble the SEATPADto the SEATFRAME,.using~,vo (2) 3/8 X2-.3/4 BOLTS,~vo (2)
LOCKWASHERS.and two (2) 3/8 WASHERS.
WHENDESII~ED SEAT LOCATION IS FOUND, SECURE IN PLACE USING ONE
THUMBSCREW.(SEE DETAIL A)

503 EXS00 PEGDEC ATTACHMENTA~5~.E_M.J:$LY-I~STR.UL’I’IO~NS ..... ~.I-~
(STEe#2) ¯¯
THE ~RU~IONS FOR ~EP ~2 ARk T0 BE USED’WITH D~G SHEET ~! OF
1. Loosely ~cmble one (I) 3/8 DIA. X 1 IN. LG. BUSH~GPULLEY ~d 0n~ (1) CABLE
CL~ to ~e PULLEY FLAT on ~e WEIGHT STACK S~PORT BASE, (CON~ION PO~
#3), using one (1) 3/8 X 1-3/4 BOLT,one (1) 3/8 LOCKWASHE~~d one (1) 3/8 ~. (SEE
A).
2. ASSEMBLE~e SWIVEL PULLEY B~C~TS using (1) 3/8 DIA x 3/4 BOLT, (2) ~/16 WAS~,
(1) 3/8 WASHER~d (1) 3/8 LOCK NUT. ~IGHTEN UNTIL LOC~D, THEN’BACKO~
TURN.) (SEE DETAIL ’
3. LOOSELYa~ach m’o (2) 3/8 DIA. X 1 IN. LG. BUSHINGPULLEYSMto ~e PULLEYE’.~C~T.-
ASSEMBLY,using ~vo (2) 3/8 X 1-1~ BOLTS, four (4) CAPWAS~RS,~o (2) 3/8 ~S
(4) CAPS. (SEE DETAIL "B")
NOTE: BEFORE PROCEEDING WITH CABLE INSTALLATION, UNtiL CABLE, AND .REMO~
AS MUCHSPI~LING AS POSSIBLE.
4. ~oute the PEC DEC LOOP CABLEASSEMBLYthrough th~ top halfof~e PULLEYB~kC~T
ASSEMBLY.and securely a~ach each CABLEENDto cnch CAMon the LE~ and ~GHTPEC DEC
ARMS,using two (2) 3 ’l 6 X 1 BOLTS,FOUR(4) ~/16 WASHERS, ~vo (2) 5/16 LOCKWASHERS,
two (2) ~/16 NUTS.
NOTE MAKESURE CABLE ENDS ~EST FLAT AGAINST THE INSIDE OF THE CAMS) (SEE DETAIL
C AND PULLEY REFERENCE POINTS A, B, & C ON THE CABLE RO~ING-DIAG~M
VIE~V OF THE ASSEMBLED PRODUCT
NOTE: POSITION THE CABLE RETAINING CLIPS O~ THE PULLEY B~CKET SUPPORT IN A
VERTICAL POSITION AFTER PEC DEC LOOP CABLE ASSEMBLY HAS BEEN ROUTED,
AND TIGHTEN SECURELY (SEE ASSEMBLY VIEW ON SHEET
SKIP SEOUENCE ~5 IF ASSEMBLING PEC DEC AND THE BASE U’NI~T THE
SA~IE TI~E.
5. Disconnect the OLD SECONDARYCABLE ASSEMBLYat the LEG CURL ATTACHMENT
CONNECTIONPOINT#4 (SEE DETAILD) and remove it by pulling it out from the LOWROW
PULLEYSTATION(CONNECTIONPOINT#5) and discard. Loosen the bolt connection
PULLEY REFERENCE POINT H so that the SECONDARYCABLE ASSEMBLIES (OLD & NEW
SWAPOUT)can be passed under the CABLERETAINERCLIP.
5. Reroute the new SECONDARYSWAPOUTCABLEASSE.MBLYb.v starting at PULLEYreference
point D on the CABLEROUTINGDIAGRAM.Continue to pass the CABLEASSEMBLYover
, PULLEYSREFERENCEPOINTSE, F. G, & H, and reartach the CABLEend to the LEGCURL
EXTENSION CAMas shown in DETAIL D. (MAKE SURE CABLE END RESTS FLAT ON THE
CAM)Re ti,_,hten the [’,.~’.t connections at PULLEYREFERENCEPOINTSH (ADJUSTABI’.EPRE
..... STRE~ECH~LIELEI-~-’- F..~-P U LLEYFLA:I’.na. the-WEt.G HI.~TACK.SUPPORT-BASE-).
TIGHTEN all PULLEY CONNECTIONS.

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