Pfeiffer Vacuum TPG 366 MAXIGAUGE User manual

OPERATING INSTRUCTIONS
EN
Translation of the Original
TPG 366 MAXIGAUGE
Total pressure measuring and control unit

Dear Customer,
Thank you for choosing a Pfeiffer Vacuum product. Your new total pressure measuring and
control unit should support you in your individual application with full performance and without
malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a
comprehensive and complete range of top-quality products and first-class service. From this
extensive, practical experience we have gained a large volume of information that can
contribute to efficient deployment and to your personal safety.
In the knowledge that our product must avoid consuming work output, we trust that our
product can offer you a solution that supports you in the effective and trouble-free
implementation of your individual application.
Please read these operating instructions before putting your product into operation for the
first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on
our website.
Disclaimer of liability
These operating instructions describe all models and variants of your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state of the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from
the use of the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
Copyright
This document is the intellectual property of Pfeiffer Vacuum and all contents of this
document are protected by copyright. They may not be copied, altered, reproduced or
published without the prior written permission of Pfeiffer Vacuum.
We reserve the right to make changes to the technical data and information in this document.
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Table of contents
1 About this manual 7
1.1 Validity 7
1.1.1 Applicable documents 7
1.1.2 Variants 7
1.1.3 Firmware versions 7
1.2 Target group 7
1.3 Conventions 8
1.3.1 Instructions in the text 8
1.3.2 Pictographs 8
1.3.3 Stickers on the product 8
1.3.4 Abbreviations 8
1.4 Trademarks 9
2 Safety 10
2.1 General safety instructions 10
2.2 Safety instructions 10
2.3 Safety precautions 14
2.4 Proper use 15
2.5 Foreseeable improper use 15
2.6 Responsibilities and warranty 15
2.7 Owner requirements 15
2.8 Personnel qualification 15
2.8.1 Ensuring personnel qualification 16
2.8.2 Personnel qualification for maintenance and repair 16
2.8.3 Advanced training with Pfeiffer Vacuum 16
2.9 Operator requirements 16
3 Transportation and storage 18
4 Product description 19
4.1 Identifying the product 19
4.2 Scope of delivery 19
4.3 Structure 19
4.4 Display elements 21
4.5 Controls 22
4.6 Interfaces 23
4.6.1 Mains power supply 23
4.6.2 Ground terminal 23
4.6.3 "sensor" connection 24
4.6.4 "control" connection 24
4.6.5 "relay" connection 25
4.6.6 "RS-485" connection 25
4.6.7 "USB" connection (type B) 26
4.6.8 "USB" connection (type A) 26
4.6.9 "Ethernet" (LAN) connection 26
5 Installation 28
5.1 Installing the device in a 19” rack 28
5.2 Installing the device in a switchboard 29
5.3 Using the device as a desktop device 30
6 Commissioning 31
6.1 Switch on the device 31
6.2 Updating the firmware 31
6.3 Configuring Ethernet 33
7 Operation 36
Table of contents
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7.1 Basic operation 36
7.2 Operating modes 36
7.3 Measuring mode 36
7.4 Parameter mode 38
7.4.1 Switching function parameters 40
7.4.2 Gauge parameters 42
7.4.3 Gauge control 43
7.4.4 General parameters 45
7.4.5 Test parameters 49
7.5 Data logger mode 52
7.6 Setup mode 53
8 Decommissioning 55
9 Maintenance 56
9.1 Cleaning the device 56
9.2 Replacing the battery 57
10 Errors 58
11 Shipping 59
12 Disposal 60
13 Service solutions from Pfeiffer Vacuum 61
14 Technical data and dimensions 63
14.1 Technical data 63
14.2 Dimensions 67
15 Appendix 68
15.1 Units of pressure 68
15.2 Gas throughputs 68
ETL Listed 69
Declaration of conformity 70
Table of contents
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List of tables
Tbl. 1: Applicable documents 7
Tbl. 2: Variants 7
Tbl. 3: Abbreviations used 9
Tbl. 4: Danger to life due to electric voltage 11
Tbl. 5: Controls 22
Tbl. 6: Switching functions 25
Tbl. 7: Status of the Ethernet connection 27
Tbl. 8: Description of the controls 36
Tbl. 9: Switching function parameters 40
Tbl. 10: Examples of switching function displays 40
Tbl. 11: Upper and lower threshold values 41
Tbl. 12: Gauge parameters 42
Tbl. 13: Available parameters (gauge parameters) 42
Tbl. 14: Gauge control 44
Tbl. 15: Available parameters (gauge control) 44
Tbl. 16: Switch-on type (SENSOR ON) 44
Tbl. 17: Switch-off type (SENSOR OFF) 44
Tbl. 18: Switch on/off thresholds 45
Tbl. 19: General parameters 45
Tbl. 20: Available parameters (general parameters) 46
Tbl. 21: Test parameters 49
Tbl. 22: Parameters in data logger mode 52
Tbl. 23: Parameters in setup mode 53
Tbl. 24: Errors 58
Tbl. 25: Technical data (general) 63
Tbl. 26: Technical data (mains connection) 63
Tbl. 27: Technical data (ambient conditions) 63
Tbl. 28: Technical data (gauge connections) 64
Tbl. 29: Technical data (gauge supply) 64
Tbl. 30: Technical data (operation) 64
Tbl. 31: Technical data (measured values) 64
Tbl. 32: Technical data (switching functions) 64
Tbl. 33: Technical data (switching function relay) 65
Tbl. 34: Technical data (error signal (error)) 65
Tbl. 35: Technical data (error signal relay) 65
Tbl. 36: Technical data (gauge control) 65
Tbl. 37: Technical data (analog outputs) 66
Tbl. 38: Technical data (RS-485 interface) 66
Tbl. 39: Technical data (USB interface (type A)) 66
Tbl. 40: Technical data (USB interface (type B)) 66
Tbl. 41: Technical data (Ethernet interface) 66
Tbl. 42: Units of pressure and their conversion 68
Tbl. 43: Gas throughputs and their conversion 68
List of tables
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List of figures
Fig. 1: Disconnect device in accordance with EN 61010-1 11
Fig. 2: Front panel 20
Fig. 3: Connections on the rear side 20
Fig. 4: Display 21
Fig. 5: Parameter or bar graph 21
Fig. 6: Switch-points, parameter mode and input lock 22
Fig. 7: Measurement channel status 22
Fig. 8: Mains connection with IEC 320 C13 socket 23
Fig. 9: Gauge connection (6-pin Amphenol C 091 B socket) 24
Fig. 10: "control" connection (15-pole D-Sub socket) 24
Fig. 11: "relay" connection (25-pole D-Sub socket) 25
Fig. 12: "RS-485" connection (5-pole Binder M12 socket) 26
Fig. 13: "USB" connection (type B) 26
Fig. 14: "USB" connection (type A) 26
Fig. 15: "Ethernet" (LAN) connection 26
Fig. 16: Guide rails 28
Fig. 17: Rack module adapter (3 height units) 28
Fig. 18: Device installation 29
Fig. 19: Required control panel cut-out 29
Fig. 20: Fastening the rubber feet and rubber strip 30
Fig. 21: USB Update Tool 32
Fig. 22: Ethernet Configuration Tool 34
Fig. 23: Change measurement channel 37
Fig. 24: Switching gauges on and off 37
Fig. 25: Measuring range 37
Fig. 26: Identifying the gauge 37
Fig. 27: Change from measuring mode to parameter mode 38
Fig. 28: Select parameter group 38
Fig. 29: Read/write parameter groups and parameters 39
Fig. 30: Switching functions and threshold values 41
Fig. 31: Fast, normal and slow (from left to right) 43
Fig. 32: Press the arrow keys simultaneously > 2 seconds 48
Fig. 33: Program memory test 50
Fig. 34: Parameter memory test 50
Fig. 35: Display test 51
Fig. 36: Test of relays in the device 51
Fig. 37: Start/stop measured data recording 53
Fig. 38: Delete files 53
Fig. 39: Formatting the USB memory stick 54
Fig. 40: Delete parameter files from the USB memory stick 54
Fig. 41: Dimensions TPG 366 (in mm) 67
List of figures
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1 About this manual
IMPORTANT
Read carefully before use.
Keep the manual for future consultation.
1.1 Validity
This document describes the function of the products listed in the following and provides the most im-
portant information for safe use. The description is written in accordance with the valid directives. The
information in this document refers to the current development status of the products. The document
retains its validity assuming that the customer does not make any changes to the product.
1.1.1 Applicable documents
Designation Document
“Measuring and control unit” communication instructions
TPG 366
BG 5511
“Gauges” operating instructions
ActiveLine gauge
(depending on the gauge used)
Declaration of conformity (Part of this document)
Tbl. 1: Applicable documents
1.1.2 Variants
This document applies for the product with the following part number:
Part number Designation
PT G28 770 TPG 366 MaxiGauge
Tbl. 2: Variants
The part number is found on the rating plate of the product.
Pfeiffer Vacuum reserves the right to make technical changes without prior notification.
The figures in this document are not to scale (dimensions in mm).
1.1.3 Firmware versions
This document is based on firmware version V010100.
Older firmware versions do not have the full functionality described in these operating instructions.
Checking the firmware version
1. If the device is not functioning as it did before, check whether the correct firmware version is in-
stalled.
2. If you have any questions about the firmware, contact Pfeiffer Vacuum.
1.2 Target group
These operating instructions are aimed at all persons performing the following activities on the product:
●Transportation
●Setup (Installation)
●Usage and operation
●Decommissioning
●Maintenance and cleaning
●Storage or disposal
About this manual
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The work described in this document is only permitted to be performed by persons with the appropriate
technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-
uum.
1.3 Conventions
1.3.1 Instructions in the text
Usage instructions in the document follow a general structure that is complete in itself. The required ac-
tion is indicated by an individual step or multi-part action steps.
Individual action step
A horizontal, solid triangle indicates the only step in an action.
►This is an individual action step.
Sequence of multi-part action steps
The numerical list indicates an action with multiple necessary steps.
1. Step 1
2. Step 2
3. ...
1.3.2 Pictographs
Pictographs used in the document indicate useful information.
Note
Tip
1.3.3 Stickers on the product
This section describes all the stickers on the product along with their meaning.
S/N
Made in Romania 2017/02
44990000
Mod.
P/N
Input 100-240 V~ 50-60 Hz 200 W
PT G28 770
TPG 366
D-35614 Asslar
4010094
Rating plate
The rating plate is located on the back of the de-
vice.
1.3.4 Abbreviations
Abbreviation Explanation
A/D Analog/Digital
F.S. Full Scale (limit value)
FSR Full Scale Range (upper range value)
About this manual
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Abbreviation Explanation
SP Switch-point (setpoint)
UART Universal Asynchronous Receiver Transmitter
Tbl. 3: Abbreviations used
1.4 Trademarks
●FullRange® is a trademark of Pfeiffer Vacuum GmbH.
●MaxiGauge® is a trademark of Pfeiffer Vacuum GmbH.
About this manual
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2 Safety
2.1 General safety instructions
This document includes the following 4 risk levels and 1 information level.
DANGER
Imminent danger
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
►Instructions on avoiding the hazardous situation
WARNING
Possibly imminent danger
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
►Instructions on avoiding the hazardous situation
CAUTION
Possibly imminent danger
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
►Instructions on avoiding the hazardous situation
NOTICE
Danger of property damage
Notice is used to address practices not related to physical injury.
►Instructions on avoiding property damage
Notes, tips or examples indicate important information on the product or on this document.
2.2 Safety instructions
Safety instructions according to product’s life stages
All safety instructions in this document are based on the results of a risk assessment.
Pfeiffer Vacuum has taken into account all the relevant life stages of the product.
Safety
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