Pfeiffer Vacuum TPG 500 User manual

OPERATING INSTRUCTIONS
EN
Translation of the Original
TPG 500
Total pressure measuring and control unit

Dear Customer,
Thank you for choosing a Pfeiffer Vacuum product. Your new total pressure measuring and
control unit should support you in your individual application with full performance and without
malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a
comprehensive and complete range of top-quality products and first-class service. From this
extensive, practical experience we have gained a large volume of information that can
contribute to efficient deployment and to your personal safety.
In the knowledge that our product must avoid consuming work output, we trust that our
product can offer you a solution that supports you in the effective and trouble-free
implementation of your individual application.
Please read these operating instructions before putting your product into operation for the
first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on
our website.
Disclaimer of liability
These operating instructions describe all models and variants of your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state of the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from
the use of the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
Copyright
This document is the intellectual property of Pfeiffer Vacuum and all contents of this
document are protected by copyright. They may not be copied, altered, reproduced or
published without the prior written permission of Pfeiffer Vacuum.
We reserve the right to make changes to the technical data and information in this document.
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Table of contents
1 About this manual 7
1.1 Validity 7
1.1.1 Applicable documents 7
1.1.2 Variants 7
1.1.3 Firmware versions 7
1.2 Target group 7
1.3 Conventions 8
1.3.1 Instructions in the text 8
1.3.2 Pictographs 8
1.3.3 Stickers on the product 8
1.3.4 Abbreviations 8
1.4 Trademark proof 9
2 Safety 10
2.1 General safety information 10
2.2 Safety instructions 10
2.3 Safety precautions 13
2.4 Proper use 14
2.5 Foreseeable improper use 14
2.6 Responsibilities and warranty 14
2.7 Owner requirements 14
2.8 Personnel qualification 14
2.8.1 Ensuring personnel qualification 15
2.8.2 Personnel qualification for maintenance and repair 15
2.8.3 Advanced training with Pfeiffer Vacuum 15
2.9 Operator requirements 16
3 Product description 17
3.1 Structure 17
3.2 Display elements 18
3.3 Controls 19
3.4 Interfaces 20
3.4.1 Mains connection 20
3.4.2 Ground terminal 20
3.4.3 “CONTROL” connection 20
3.4.4 "RS-485" connection 21
3.4.5 "USB" connection (type A) 21
3.4.6 "USB" connection (type B) 22
3.4.7 "Ethernet" (LAN) connection 22
3.5 Identifying the product 22
3.6 Scope of delivery 23
4 Transport and storage 24
4.1 Transporting the product 24
4.2 Storing the product 24
5 Installation 25
5.1 Installing the device in a 19” rack 25
5.2 Installing the device in a switchboard 26
5.3 Using the device as a desktop device 27
5.4 Establishing a grounding connection 28
5.5 Connecting to the mains power supply 28
5.6 Fitting the device with plug-in boards 29
6 Commissioning 30
6.1 Switch on the device 30
6.2 Configuring Ethernet 30
Table of contents
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7 Operation 32
7.1 Basic operation 32
7.2 Measuring with the TPG 500 32
7.2.1 Gas type dependence 32
7.2.2 Validity of the display 32
7.2.3 Accuracy of the measured value display 32
7.2.4 Calibration 33
7.3 Relation: measuring signal and pressure 33
7.3.1 Conversion for Pirani gauges 33
7.3.2 Conversion for Penning gauges on measuring board CP 300 C9 35
7.3.3 Conversion for Penning gauges on measuring board CP 300 C10 37
7.3.4 Conversion for Penning gauges on measuring board CP 300 T11/
T11L
39
7.4 Operating modes 41
7.5 Measuring mode 41
7.5.1 Changing the measurement channel 41
7.5.2 Switching the measuring circuit on and off 41
7.5.3 Measured value display 42
7.5.4 Identifying measuring board and gauge 43
7.5.5 Loading factory settings 43
7.6 Parameter mode 44
7.6.1 Switching function parameters 45
7.6.2 Gauge parameters 46
7.6.3 Gauge control 47
7.6.4 General parameters 48
7.6.5 Communication parameters 51
7.6.6 Data logger mode 52
7.6.7 Setup mode 54
7.6.8 Test parameters 55
8 Decommissioning 58
9 Maintenance 59
9.1 Cleaning the device 59
9.2 Replacing the battery 60
9.3 Updating the firmware 60
10 Malfunctions 63
11 Shipping 64
12 Recycling and disposal 65
12.1 General disposal information 65
12.2 Dispose of a total pressure measuring and control unit 65
13 Service solutions by Pfeiffer Vacuum 66
14 Accessories 68
14.1 Accessory information 68
14.2 Ordering accessories 68
15 Technical data and dimensions 69
15.1 General 69
15.2 Technical data 69
15.3 Dimensions 72
ETL certification 73
Declaration of conformity 74
Table of contents
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List of tables
Tbl. 1: Applicable documents 7
Tbl. 2: Variants 7
Tbl. 3: Abbreviations used 9
Tbl. 4: Controls 19
Tbl. 5: Switching functions 21
Tbl. 6: Status of the Ethernet connection 22
Tbl. 7: Description of the controls 32
Tbl. 8: Constants for converting measuring signal and pressure 34
Tbl. 9: Constants for converting measuring signal and pressure 35
Tbl. 10: Constants for converting measuring signal and pressure 36
Tbl. 11: Constants for converting measuring signal and pressure 37
Tbl. 12: Constants for converting measuring signal and pressure 38
Tbl. 13: Constants for converting measuring signal and pressure 39
Tbl. 14: Constants for converting measuring signal and pressure 40
Tbl. 15: Constants for converting measuring signal and pressure 41
Tbl. 16: Displays for measuring circuits 42
Tbl. 17: Switching function parameters 45
Tbl. 18: Examples of switching function displays 45
Tbl. 19: Gauge parameters 46
Tbl. 20: Gauge control 47
Tbl. 21: General parameters 48
Tbl. 22: Communication parameters 51
Tbl. 23: Parameters in data logger mode 53
Tbl. 24: Parameters in setup mode 54
Tbl. 25: Test parameters 55
Tbl. 26: Malfunctions 63
Tbl. 27: Measuring boards 68
Tbl. 28: Interfaces and relay boards 68
Tbl. 29: Dummy plates 68
Tbl. 30: Conversion table: Pressure units 69
Tbl. 31: Conversion table: Units for gas throughput 69
Tbl. 32: General technical data 69
Tbl. 33: Mains connection 69
Tbl. 34: Ambient conditions 70
Tbl. 35: Plug-in positions for plug-in boards 70
Tbl. 36: Operation 70
Tbl. 37: Measured values 70
Tbl. 38: Switching functions 70
Tbl. 39: Relay contacts 71
Tbl. 40: Reversible analog outputs 71
Tbl. 41: RS-485 interface 71
Tbl. 42: USB interface (type A) 71
Tbl. 43: USB interface (type B) 71
Tbl. 44: Ethernet interface 71
List of tables
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List of figures
Fig. 1: Disconnect device in accordance with EN 61010-1 11
Fig. 2: Front panel 17
Fig. 3: Connections on the rear side 17
Fig. 4: Display elements of the device 18
Fig. 5: Parameter or bar graph 18
Fig. 6: Switch-points 1–4, parameter mode and input lock 19
Fig. 7: Measurement channel status 19
Fig. 8: Mains connection with main switch and IEC 320 C13 socket 20
Fig. 9: "CONTROL" connection (25-pole D-Sub socket) 21
Fig. 10: "RS-485" connection (5-pole Binder M12 socket) 21
Fig. 11: "USB" connection (type A) 22
Fig. 12: "USB" connection (type B) 22
Fig. 13: "Ethernet" (LAN) connection 22
Fig. 14: Guide rail 25
Fig. 15: Rack module adapter (3 height units) 25
Fig. 16: Device installation 26
Fig. 17: Required control panel cut-out 27
Fig. 18: Fastening the rubber feet and rubber strip 27
Fig. 19: Connecting the mains cable 28
Fig. 20: Ethernet Configuration Tool 31
Fig. 21: Measuring signal 0 – 10 V and pressure for Pirani gauges 33
Fig. 22: Measuring signal 4 – 20 mA and pressure for Pirani gauges 34
Fig. 23: Measuring signal 0 – 10 V and pressure for Penning gauges on measuring
board CP 300 C9
35
Fig. 24: Measuring signal 4 – 20 mA and pressure for Penning gauges on measuring
board CP 300 C9
36
Fig. 25: Measuring signal 0 – 10 V and pressure for Penning gauges on measuring
board CP 300 C10
37
Fig. 26: Measuring signal 4 – 20 mA and pressure for Penning gauges on measuring
board CP 300 C10
38
Fig. 27: Measuring signal 0 – 10 V and pressure for Penning gauges on measuring
board CP 300 T11/T11L
39
Fig. 28: Measuring signal 4 – 20 mA and pressure for Penning gauges on measuring
board CP 300 T11/T11L
40
Fig. 29: Changing the measurement channel 41
Fig. 30: Switching the measuring circuit on and off 42
Fig. 31: Measuring range 43
Fig. 32: Identifying measuring board and gauge 43
Fig. 33: Loading factory settings 43
Fig. 34: Read/write parameter groups and parameters 44
Fig. 35: Switching functions and threshold values 46
Fig. 36: Filter: OFF, 10 Hz, 1 Hz (from left to right) 47
Fig. 37: USB Update Tool 62
Fig. 38: Dimensions 72
List of figures
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1 About this manual
IMPORTANT
Read carefully before use.
Keep the manual for future consultation.
1.1 Validity
This document describes the function of the products listed in the following and provides the most im-
portant information for safe use. The description is written in accordance with the valid directives. The
information in this document refers to the current development status of the products. The document
retains its validity assuming that the customer does not make any changes to the product.
1.1.1 Applicable documents
Designation Document
Installation instructions "Total pressure measuring and control unit"
TPG 500
BG 6007
Communication instructions "Total pressure measuring and control unit"
TPG 500
BG 6009
Operating instructions "Plug-in boards"
Measuring boards, interface boards and relay boards
BG 5972
Operating instructions "Gauges"
ModulLine gauges
(depending on the gauge
used)
Declaration of conformity (Component of these in-
structions)
Tbl. 1: Applicable documents
You can find these documents in the Pfeiffer Vacuum Download Center.
1.1.2 Variants
This document applies for the product with the following part number:
Part number Designation
PT G28 500 TPG 500
Tbl. 2: Variants
You can find the part number on the rating plate of the product.
Pfeiffer Vacuum reserves the right to make technical changes without prior notification.
The figures in this document are not to scale.
Dimensions are in mm unless stated otherwise.
1.1.3 Firmware versions
This document is based on firmware version V010100. Older firmware versions do not have the full
functionality described in these operating instructions.
Checking the firmware version
1. If the device is not functioning as it did before, check whether the correct firmware version is in-
stalled.
2. If you have any questions about the firmware, contact Pfeiffer Vacuum.
1.2 Target group
These operating instructions are aimed at all persons performing the following activities on the product:
About this manual
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●Transportation
●Setup (Installation)
●Usage and operation
●Decommissioning
●Maintenance and cleaning
●Storage or disposal
The work described in this document is only permitted to be performed by persons with the appropriate
technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-
uum.
1.3 Conventions
1.3.1 Instructions in the text
Usage instructions in the document follow a general structure that is complete in itself. The required ac-
tion is indicated by an individual step or multi-part action steps.
Individual action step
A horizontal, solid triangle indicates the only step in an action.
►This is an individual action step.
Sequence of multi-part action steps
The numerical list indicates an action with multiple necessary steps.
1. Step 1
2. Step 2
3. ...
1.3.2 Pictographs
Pictographs used in the document indicate useful information.
Note
Tip
1.3.3 Stickers on the product
This section describes all the stickers on the product along with their meaning.
D-35614 Asslar
Mod.
P/N
S/N
Input
TPG 500
PT G28 500
xxxxxxxxx
100-240 V AC 50-60 Hz 65 W
Made in Romania 2020/06 4010094
Rating plate
The rating plate is located on the side of the device.
1.3.4 Abbreviations
Abbreviation Explanation
A/D Analog/Digital
C Calibration factor for calculating the pressure for gases other than air
COM Common contact
F.S. Full scale (end value)
NC Normally closed contact
MSL Mean sea level
NO Normally open contact
About this manual
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Abbreviation Explanation
PE Penning
PTC Temperature-dependent resistor (positive temperature coefficient)
SP Setpoint (switch-point)
UART Universal asynchronous receiver transmitter (electronic switching to establish digital
serial interfaces)
Tbl. 3: Abbreviations used
1.4 Trademark proof
●Windows® and Internet Explorer® are trademarks of Microsoft Corporation.
●Binder® is a trademark of Franz Binder GmbH + Co. Elektrische Bauelemente KG.
About this manual
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2 Safety
2.1 General safety information
The following 4 risk levels and 1 information level are taken into account in this document.
DANGER
Immediately pending danger
Indicates an immediately pending danger that will result in death or serious injury if not observed.
►Instructions to avoid the danger situation
WARNING
Potential pending danger
Indicates a pending danger that could result in death or serious injury if not observed.
►Instructions to avoid the danger situation
CAUTION
Potential pending danger
Indicates a pending danger that could result in minor injuries if not observed.
►Instructions to avoid the danger situation
NOTICE
Danger of damage to property
Is used to highlight actions that are not associated with personal injury.
►Instructions to avoid damage to property
Notes, tips or examples indicate important information about the product or about this docu-
ment.
2.2 Safety instructions
Safety instructions according to product’s life stages
All safety instructions in this document are based on the results of a risk assessment.
Pfeiffer Vacuum has taken into account all the relevant life stages of the product.
Safety
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