Phoenix Contact IB IL 24 PSDO 8-PAC User manual

User manual
IB IL 24 PSDO 8-PAC Inline
module with safe digital outputs

2017-11-08
PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
phoenixcontact.com
7619_en_05
IB IL 24 PSDO 8-PAC Inline module with safe digital outputs
Designation Revision
as of HF/FW/FW
Order No.
IB IL 24 PSDO 8-PAC 00/201/100 2985631
User manual
This user manual is valid for:
UM EN IB IL 24 PSDO 8-PAC, revision 05

7619_en_04 PHOENIX CONTACT 3 / 112
Table of contents
1 Zu Ihrer Sicherheit ......................................................................................................................7
1.1 Kennzeichnung der Warnhinweise ........................................................................7
1.2 Qualifikation der Benutzer ..................................................................................... 7
1.3 Allgemeine Sicherheitshinweise............................................................................ 8
1.4 Elektrische Sicherheit.......................................................................................... 10
1.5 Sicherheit der Maschine oder Anlage.................................................................. 11
1.6 Richtlinien und Normen ....................................................................................... 12
1.7 Bestimmungsgemäße Verwendung .................................................................... 12
1.8 Dokumentation .................................................................................................... 13
1.9 Verwendete Abkürzungen ................................................................................. 15
1.10 Safety-Hotline...................................................................................................... 15
2 Produktbeschreibung................................................................................................................17
2.1 Kurzbeschreibung des Sicherheitsmoduls .......................................................... 17
2.2 Aufbau des Sicherheitsmoduls............................................................................ 18
2.3 Gehäusemaße..................................................................................................... 19
2.4 Sichere digitale Ausgänge................................................................................... 20
2.5 Anschlussmöglichkeiten für Aktoren in Abhängigkeit von der Parametrierung .... 22
2.6 Lokale Diagnose- und Status-Anzeigen ..............................................................23
2.7 Sicherer Zustand ................................................................................................. 25
2.7.1 Betriebszustand ................................................................................... 25
2.7.2 Fehlererkennung in der Peripherie ....................................................... 25
2.7.3 Gerätefehler ......................................................................................... 26
2.7.4 Parametrierungsfehler ......................................................................... 26
2.8 Einschalten sicherer Ausgänge bei PROFIsafe................................................... 27
2.9 Prozessdatenworte.............................................................................................. 27
2.9.1 INTERBUS ........................................................................................... 27
2.9.2 SafetyBridge ........................................................................................ 29
2.9.3 PROFIsafe (PROFIBUS, PROFINET) .................................................. 31
2.10 Programmierdaten/Konfigurationsdaten.............................................................. 31
2.10.1 Lokalbus (INTERBUS) ......................................................................... 31
2.10.2 Andere Bussysteme (PROFIBUS, PROFINET) ................................... 31
3 Inline-Potenzial- und Datenrangierung sowie Inline-Stecker.....................................................33
3.1 Inline-Potenzial- und Datenrangierung ................................................................ 33
3.2 Versorgungsspannung UL................................................................................... 33
3.3 Versorgungsspannung UM.................................................................................. 34
3.4 Belegung der Klemmpunkte ................................................................................ 36

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4 Montage, Demontage und elektrische Installation ....................................................................39
4.1 Montage und Demontage.................................................................................... 39
4.1.1 Auspacken des Moduls ........................................................................ 39
4.1.2 Allgemeines ......................................................................................... 39
4.1.3 DIP-Schalter einstellen ........................................................................ 40
4.1.4 Sicherheitsmodul montieren und demontieren .....................................43
4.2 Elektrische Installation......................................................................................... 45
4.2.1 Elektrische Installation der Inline-Station ............................................. 45
4.2.2 Elektrische Installation des Sicherheitsmoduls .................................... 45
5 Parametrierung des Sicherheitsmoduls ....................................................................................47
5.1 Parametrierung in einem INTERBUS-Safety-System .......................................... 47
5.2 Parametrierung in einem SafetyBridge-System................................................... 48
5.3 Parametrierung in einem PROFIsafe-System...................................................... 49
5.4 Parametrieren der sicheren Ausgänge ................................................................50
5.5 Verhalten der Ausgänge bei eingeschalteter Abschaltverzögerung für Stopp-Kate-
gorie 1 ................................................................................................................. 53
6 Anschlussbeispiele für die sicheren Ausgänge.........................................................................55
6.1 Erklärung zu den Beispielen ................................................................................ 55
6.2 Hinweise zur Schutzbeschaltung externer Relais/Schütze (Freilaufschaltung) ... 56
6.3 Erforderliche Maßnahmen zum Erreichen einer bestimmten
Sicherheitsintegrität............................................................................................. 57
6.4 Einkanalige Belegung der sicheren Ausgänge ....................................................59
6.5 Zweikanalige Belegung der sicheren Ausgänge.................................................. 62
7 Inbetriebnahme und Validierung ...............................................................................................65
7.1 Erstinbetriebnahme ............................................................................................. 65
7.2 Wiederinbetriebnahme nach Austausch eines Sicherheitsmoduls ...................... 67
7.2.1 Austausch eines Sicherheitsmoduls ....................................................67
7.2.2 Wiederinbetriebnahme ......................................................................... 67
7.3 Validierung .......................................................................................................... 67
8 Fehler: Meldung und Behebung................................................................................................69
8.1 Fehler der sicheren digitalen Ausgänge ..............................................................71
8.2 Fehler der Versorgungsspannung ....................................................................... 72
8.3 Parametrierungsfehler ......................................................................................... 73
8.4 Allgemeine Fehler................................................................................................ 75
8.5 PROFIsafe-Fehler ............................................................................................... 76
8.6 Quittierung eines Fehlers..................................................................................... 76

Table of contents
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8.6.1 Quittierung eines Fehlers bei INTERBUS-Safety ................................. 76
8.6.2 Quittierung eines Fehlers bei SafetyBridge .......................................... 76
8.6.3 Quittierung eines Fehlers bei PROFIsafe ............................................. 77
9 Wartung, Reparatur, Außerbetriebnahme und Entsorgung.......................................................79
9.1 Wartung............................................................................................................... 79
9.2 Reparatur ............................................................................................................ 79
9.3 Außerbetriebnahme und Entsorgung................................................................... 79
10 Technische Daten und Bestelldaten .........................................................................................81
10.1 Systemdaten ....................................................................................................... 81
10.1.1 INTERBUS-Safety ............................................................................... 81
10.1.2 SafetyBridge ........................................................................................ 81
10.1.3 PROFIsafe ........................................................................................... 81
10.2 IB IL 24 PSDO 8-PAC..........................................................................................82
10.3 Konformität zur EMV-Richtlinie............................................................................ 87
10.4 Bestelldaten ........................................................................................................ 88
10.4.1 Bestelldaten: Sicherheitsmodul ........................................................... 88
10.4.2 Bestelldaten: Zubehör .......................................................................... 88
10.4.3 Bestelldaten: Dokumentation ............................................................... 88
A Anhang: Im Handbuch verwendete Begriffe für PROFIsafe......................................................91
B Anhang: F-Parameter und iParameter ......................................................................................93
B 1 F-Parameter ....................................................................................................... 93
B 2 iParameter.......................................................................................................... 94
B 3 Diagnosemeldungen zu Parameterfehlern ......................................................... 95
B 3.1 Diagnosemeldungen zu F-Parameter und iParametern bei
PROFIsafe ........................................................................................... 95
B 3.2 Diagnosemeldungen zu Parameterfehlern bei SafetyBridge ................96
C Anhang: Einsatz in Höhen größer 2.000 m ü. NN .....................................................................97
C 1 Bedingungen ...................................................................................................... 97
C 2 Beispielrechnung................................................................................................ 98
D Anhang: Checklisten.................................................................................................................99
D 1 Planung ..................................................................................................... 100
D 2 Montage und elektrische Installation ........................................................... 101
D 3 Inbetriebnahme und Parametrierung ............................................................ 102
D 4 Validierung ...................................................................................................... 103

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E Anhang: Stichwortverzeichnis.................................................................................................105
F Anhang: Änderungsnachweis.................................................................................................107

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1Foryoursafety
Read this user manual carefully and keep it for future reference.
1.1 Labeling of warning notes
1.2 Qualification of users
The use of products described in this user manual is oriented exclusively to:
– Qualified electricians or persons instructed by them. The users must be familiar with the
relevant safety concepts of automation technology as well as applicable standards and
other regulations.
– Qualified application programmers and software engineers. The users must be familiar
with the relevant safety concepts of automation technology as well as applicable stan-
dards and other regulations.
This symbol indicates hazards that could lead to personal injury.
There are three signal words indicating the severity of a potential injury.
DANGER
Indicates a hazard with a high risk level. If this hazardous situation is not
avoided, it will result in death or serious injury.
WARNING
Indicates a hazard with a medium risk level. If this hazardous situation is not
avoided, it could result in death or serious injury.
CAUTION
Indicates a hazard with a low risk level. If this hazardous situation is not avoided,
it could result in minor or moderate injury.
This symbol together with the NOTE signal word alerts the reader to a situation
which may cause property damage or a malfunction.
Here you will find additional information or detailed sources of information.

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1.3 General safety notes
Requirements Knowledge of the following is required:
– The non-safety-related target system (e.g., INTERBUS, PROFIBUS, PROFINET)
– The INTERBUS-Safety, SafetyBridge or PROFIsafe system
– The components used in your application
– The Inline product range
– Operation of the software tools used
– Safety regulations in the field of application
Qualified personnel In the context of the use of the INTERBUS-Safety, SafetyBridge or PROFIsafe system, the
following operations may only be carried out by qualified personnel:
– Planning
– Configuration, parameterization, programming
– Installation, startup, servicing
– Maintenance, decommissioning
This user manual is therefore aimed at:
– Qualified personnel who plan and design safety equipment for machines and systems
and are familiar with regulations governing occupational safety and accident preven-
tion.
– Qualified personnel who install and operate safety equipment in machines and sys-
tems.
In terms of the safety notes in this application description, qualified personnel are persons
who, because of their education, experience and instruction, and their knowledge of rele-
vant standards, regulations, accident prevention, and service conditions, have been autho-
rized to carry out any required operations, and who are able to recognize and avoid any pos-
sible dangers.
Documentation You must observe all information in this user manual as well as in the documents listed in
Section “Documentation” on page 13.
Safety of personnel and
equipment
The safety of personnel and equipment can only be assured if the safety module is used
correctly (see Section “Intended use” on page 12).
Error detection Depending on the wiring and the corresponding setting of the safe output module parame-
ters, the INTERBUS-Safety, SafetyBridge or PROFIsafe system can detect various errors
within the safety equipment.
WARNING: Depending on the application, incorrect handling of the safety module
can pose serious risks for the user
When working with the safety module within the INTERBUS-Safety, SafetyBridge, or
PROFIsafe system, please observe all safety notes included in this section.

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7619_en_05 PHOENIX CONTACT 9 / 112
Do not carry out any re-
pairs
Repair work may not be carried out on the safety module.
In the event that an error cannot be removed, please contact Phoenix Contact immediately,
engage a service engineer or send the faulty module directly to Phoenix Contact.
Do not open the housing It is strictly prohibited to open the module housing. If the housing is opened, the function of
the modules can no longer be ensured.
Measures to prevent mis-
matching and polarity re-
versal
Take measures to prevent the mismatching, polarity reversal, and manipulation of connec-
tions.

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1.4 Electrical safety
Direct/Indirect contact Protection against direct and indirect contact according to VDE 0100 Part 410 must be en-
sured for all components connected to the system. In the event of an error, parasitic voltages
must not occur (single-fault tolerance).
This can be achieved by
– Using power supply units with safe isolation (PELV).
– Decoupling circuits, which are not PELV systems, using optocouplers, relays, and other
components that meet the requirements of safe isolation.
Power supply units for
24 V supply
Only use power supply units with safe isolation and PELV according to EN 50178/VDE 0160
(PELV). This prevents short circuits between primary and secondary sides.
Make sure that the output voltage of the power supply does not exceed 32 V even in the
event of an error.
Insulation rating When selecting the equipment, please take into consideration the dirt and surge voltages
which may occur during operation.
The IB IL 24 PSDO 8-PAC module is designed for overvoltage category II (according to
DIN EN 60664-1). If you expect surge voltages in the system, which exceed the values de-
fined in overvoltage category II, take into consideration additional measures for voltage lim-
itation.
Installation and configura-
tion
Please observe the instructions for installing and configuring the system (see Section “Doc-
umentation” on page 13).
WARNING: Hazardous shock currents and the loss of functional safety
Disregarding instructions for electrical safety may result in hazardous shock currents and
the loss of functional safety.
In order to ensure electrical safety, please observe the following points.
WARNING: Depending on the application, incorrect installation and upgrades can
pose serious risks for the user
The user is obliged to design the devices used and their installation in the system accord-
ing to these requirements. This also means that existing plants and systems retrofitted
with INTERBUS-Safety, SafetyBridge or PROFIsafe must be checked and tested again in
this respect.

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1.5 Safety of the machine or system
The machine/system manufacturer and the operator are solely responsible for the safety of
the machine or system and the implemented application in which the machine or system is
used. The Machinery Directive must therefore be observed.
Draw up and implement a
safety concept.
In order to use the safety module described in this document, you must have drawn up an
appropriate safety concept for your machine or system. This includes a hazard and risk anal-
ysis according to the directives and standards specified in Section “Directives and stan-
dards” on page 12, as well as a test report (checklist) for validating the safety function (see
“Appendix: Checklists” on page 99).
The target safety integrity level (SIL according to EN 61508, SILCL according to EN 62061
or performance level and category according to EN ISO 13849-1) is ascertained on the
basis of the risk analysis. The safety integrity level ascertained determines how to connect
and parameterize the safety module within the overall safety function.
Within an INTERBUS-Safety, SafetyBridge or PROFIsafe system, the
IB IL 24 PSDO 8-PAC safety module can be used to achieve safety functions with the fol-
lowing requirements:
– Up to SIL 3 according to standard EN 61508
– Up to SILCL 3 according to standard EN 62061
– Up to Cat. 4/PL e according to standard EN ISO 13849-1
Check hardware and pa-
rameterization
Carry out a validation every time you make a safety-related modification to your overall
system.
INTERBUS-Safety: Use the “Validation” checklist in the UM EN INTERBUS-SAFETY SYS
user manual to help you.
Use your test report to ensure that:
– The safe devices are connected to the correct safe sensors and actuators.
– The safe input and output devices have been parameterized correctly.
– The variables have been linked to the safe sensors and actuators correctly (single-
channel or two-channel).
INTERBUS-Safety: Please also refer to the example description in the INTERBUS-Safety
system description UM EN INTERBUS-SAFETY SYS.
SafetyBridge: Please refer to the documentation for the configurable safety module used.

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1.6 Directives and standards
The manufacturers and operators of machines and systems, in which the
IB IL 24 PSDO 8-PAC module is used, are responsible for adhering to all applicable direc-
tives and legislation.
For the standards observed by the module, please refer to the certificate issued by the ap-
proval body and the EC declaration of conformity. These documents are available on the
Internet at phoenixcontact.net/products.
1.7 Intended use
Only use the INTERBUS-Safety, SafetyBridge or PROFIsafe system in accordance with the
instructions in this section.
The IB IL 24 PSDO 8-PAC safety module is designed exclusively for use in an
INTERBUS-Safety, SafetyBridge or PROFIsafe system.
It can only perform its safety-related tasks within the system if it has been integrated into the
execution process correctly and in such a way as to avoid errors.
You must observe all information in this user manual as well as in the documents listed in
“Documentation” on page 13. In particular, only use the module according to the technical
data and ambient conditions specified in Section 10, "Technical data and ordering data" on
Page 82 and onwards.
Within an INTERBUS-Safety, SafetyBridge or PROFIsafe system, the safety module can be
used to achieve safety functions with the following requirements depending on the condi-
tions of use:
– Up to SIL 3 according to standard EN 61508
– Up to SILCL 3 according to standard EN 62061
– Up to Cat. 4/PL e according to standard EN ISO 13849-1
It is designed for connecting single-channel or two-channel actuators, which can be used in
association with safety technology.
For example, the module can be used in the following applications:
– Safety circuits according to EN 60204 Part 1
– Safe shutdown of contactors, motors (24 V DC), valves, ohmic, inductive, and capaci-
tive loads
The module is not suitable for applications in which stop category 1 also has to be observed
in the event of an error.
For additional information about stop categories, please refer to the INTERBUS-Safety
system description UM EN INTERBUS-SAFETY SYS.

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1.8 Documentation
Latest documentation Make sure you always use the latest documentation. Changes or additions to this document
can be found on the Internet at phoenixcontact.net/products.
INTERBUS-Safety When working on the INTERBUS-Safety system and its components, you must always keep
this user manual and other items of product documentation to hand and observe the infor-
mation therein.
UM EN INTERBUS-SAFETY SYS
INTERBUS-Safety system description
UM QS EN SAFETYPROG or online help
Quick start guide and/or online help for the SafetyProg software
User manuals
– For the safe INTERBUS controller used
– For INTERBUS-Safety I/O modules
– For INTERBUS-Safety function blocks
SafetyBridge When working on the SafetyBridge system and its components, you must always keep this
user manual and other items of product documentation to hand and observe the information
therein.
User manuals
– For the controller used
– For SafetyBridge I/O modules
– For SafetyBridge function blocks
PROFIsafe When working on the PROFIsafe system and its components, you must always keep this
user manual and other items of product documentation to hand and strictly observe the in-
formation therein.
UM QS EN IB IL 24 PSDX - S7
Configuring Inline modules with safe inputs or outputs under PROFIsafe on a SIMATIC®S7
controller
User manuals
– For the safe controller used
– For PROFIsafe I/O modules
– For PROFIsafe function blocks
Please also observe the relevant information about PROFIBUS, PROFINET and PROFIs-
afe, which is available on the Internet at profisafe.net.

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Standard INTERBUS When working on the INTERBUS system and its components, you must always keep the
listed user manuals and other items of product documentation to hand and observe the in-
formation therein.
IBS SYS INTRO G4 UM E
General introduction to the INTERBUS system
IBS SYS PRO INST UM E
Configuring and installing INTERBUS
IBS SYS DIAG DSC UM E
INTERBUS Diagnostics Guide for Generation 4 controller boards
UM QS EN CONFIG+ and/or Config+ online help
Quick Start Guide and/or online help for the Config+ software
UM QS EN PC WORX or online help
Quick start guide and/or online help for the PC WorX software
IBS SYS FW G4 UM E
Firmware services and error messages
Inline product range IL SYS INST UM E
Automation terminals of the Inline product range (configuration and installation)
IB IL SYS PRO UM E
Configuring and installing the INTERBUS Inline product range
Documentation for the bus coupler used

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1.9 Abbreviations used
1.10 Safety hotline
Should you have any technical questions, please contact our 24-hour hotline.
Table 1-1 Abbreviations used
Abbrevia-
tion
Meaning Standard Example
SIL Safety Integrity Level EN 61508 SIL 2, SIL 3
SILCL SIL claim limit EN 62061 SILCL 3
Cat. Category EN ISO 13849-1 Cat. 2, Cat. 4
PL Performance level EN ISO 13849-1 PL e, PL d
Table 1-2 Abbreviations used
Abbrevia-
tion
Meaning
PELV Protective extra-low voltage
A circuit in which the voltage cannot exceed 30 V AC, 42.4 V peak value
or 60 V DC under normal conditions, and under single error conditions,
except in the event of grounding errors in other circuits.
A PELV circuit is like an SELV circuit, but is connected to protective earth
ground.
(According to EN 61131-2)
EUC Equipment under control
For terms and abbreviations used for PROFIsafe, please refer to “Appendix: PROFIsafe
terms used in the user manual” on page 91.
Phone: [phone]
E-mail: [email protected]

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Product description
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2 Product description
2.1 Brief description of the safety module
The IB IL 24 PSDO 8-PAC module is an output module that is designed for use within an
Inline station.
The IB IL 24 PSDO 8-PAC safety module can be used as part of an Inline station at any point
within an INTERBUS-Safety, SafetyBridge or PROFIsafe system.
The transmission speed of the Inline local bus can be set to 500 kBaud or 2 MBaud on the
safety module using a switch.
One transmission speed must be used seamlessly in an INTERBUS system.
One transmission speed must be used seamlessly in the relevant Inline station in a
SafetyBridge or PROFIsafe system.
The module has a 10-pos. DIP switch. Use this to select the protocol (INTERBUS-Safety,
SafetyBridge, or PROFIsafe). If you are working with SafetyBridge or PROFIsafe, the switch
is used to set the SafetyBridge or PROFIsafe address.
The module has four safe positive switching digital outputs for two-channel assignment or
eight safe positive switching digital outputs for single-channel assignment.
The outputs can be parameterized according to the application and enable the integration
of actuators in the safe INTERBUS system (INTERBUS-Safety), in the SafetyBridge system,
or in the PROFIsafe system.
Within an INTERBUS-Safety, SafetyBridge or PROFIsafe system, the safety module can be
used to achieve safety functions with the following requirements depending on the condi-
tions of use:
– Up to SIL 3 according to standard EN 61508
– Up to SILCL 3 according to standard EN 62061
– Up to Cat. 4/PL e according to standard EN ISO 13849-1
The output data is exchanged between the safe controller and the module using safety-rel-
evant messages.

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2.2 Structure of the safety module
Figure 2-1 Structure of the safety module
1Data jumpers (local bus)
2Electronics base with labeling including version designation hardware/firmware/firm-
ware (not shown)
3Switch for setting the transmission speed and the operating mode
4Switch for setting the protocol and address
5Potential jumper
6Diagnostic and status indicators; for assignment and meaning see Section “Local diag-
nostic and status indicators” on page 23
7Inline connector; for assignment see Section “Terminal point assignment” on page 35
8Terminal points
9Marking field
For more detailed information about setting the switches, please refer to Section “Setting
the DIP switches” on page 40.
4x
4x
1
2
3
78
9
1
2
PSDO8
0
1
2
1
1
2
2
1
2
3
D
6
76192002
FS
UM
500KBD
2MBD Mode2
Mode1
987654
3
210
4
5
P

Product description
7619_en_05 PHOENIX CONTACT 19 / 112
2.3 Housing dimensions
Figure 2-2 Housing dimensions (in mm)
76191008
48,8
71,5
119,8
500KBD
2MBD Mode1
Mode2
9876543210
F-Address off
on

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2.4 Safe digital outputs
The safety module has safe positive switching digital outputs, which can be used as follows:
– For two-channel assignment:
– For single-channel assignment:
Technical data For the technical data for the safe outputs, please refer to Page 85.
Parameterization The individual safe digital outputs of a safety module can be parameterized differently. This
means that the outputs can be adapted to various operating conditions and different safety
integrity levels (SIL, SILCL, Cat., PL) can be implemented.
In order to achieve a high level of error detection, the test pulses must be enabled. If this is
not possible for the connected loads, the test pulses can be disabled. However, in this case
error detection is reduced.
For information on parameterization, please refer to Section “Parameterization of the safe
outputs” on page 50.
Diagnostics Diagnostics are provided via both the local diagnostics indicators and the diagnostic mes-
sages, which are transmitted to the safe controller (INTERBUS-Safety, PROFIsafe) or to a
configurable safety module (SafetyBridge).
For information on the diagnostic messages of the outputs, please refer to Section “Safe dig-
ital output errors” on page 71.
– Four two-channel outputs
– Eight single-channel outputs
The safety integrity level (SIL, SILCL, Cat., PL) and error detection that can be achieved
depend on the parameterization, the structure of the actuator, and the cable installation
(see “Connection examples for safe outputs” on page 55).
CAUTION: Diagnostic data is not safety-related
Do not use the diagnostic data to execute safety-related functions or actions.