Polaris 2878840 User manual

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Before you begin, read these instructions twice and check to be sure all parts and tools are accounted for. Please
retain these installation instructions for future reference and parts ordering information.
P/N 2878840
IMPORTANT: Your Polaris RANGER 900 XP REAR BRUSHGUARD is exclusively designed for your
vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier
if the vehicle is clean and free of debris. For your safety and to ensure a satisfactory installation,
perform all installation steps correctly and in the sequence shown.
RANGER 900 XP REAR
BRUSHGUARD KIT
Application
RANGER 900 XP
APPROXIMATE ASSEMBLY TIME: 10-15 minutes
Kit Contents:
Ref Qty Part Description Part Number
1 1 Rear Brushguard 1018892
2 1 Rear Weld Mount, LH, Brushguard, TTN 1018890
3 1 Rear Weld Mount, RH, Brushguard, TTN 1018891
4* 4 Carriage Bolt-M8x1.25x20 mm 7518479
5* 10 Nut-M8x1.25 mm, Hex Flange, Nyloc 7547317
6* 2 Carriage Bolt-M8x1.25x85 mm -
1 Instructions 9924734
Items marked (*) are included in Hardware Kit PN 2204789.
Tools Required:
Metric Socket Set
1
2
6
5
4
3

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INSTALLATION INSTRUCTIONS:
P/N 9924734 Rev 01 08/13
3. Install the mounting brackets
(PN 1018890 LH; 1018891 RH) onto
the rear brushguard (PN 1018892)
by aligning the holes on the brackets
with the brushguard studs. Secure the
brackets to the bumper using nuts
(PN 7547317). Figure 1.
4. Lift the vehicle and get under to install
the rear brushguard assembly
(PN 1018892) using two carriage bolts.
Hand tighten the nuts (PN 7547317).
Figure 2.
NOTE: Ensure the alignment of the
upper mounting holes of the bracket
with the dump box frame before
installing the carriage bolts.
1. Place the vehicle in “PARK” and turn the key to “OFF” position. Remove the key from the vehicle.
2. Unlatch the tailgate and disconnect the retaining cables. Remove the tailgate by opening the tailgate so that
it is about 2” from the closed and latched position, then lifting up on the left (driver’s) side of the tailgate to
disconnect it from the pivot. Once the lower left side is disconnected slide the tailgate slightly leftward to
disconnect it from the pivot on the right had (passenger’s) side.
5. Secure the rear bumper assembly with
the dump box frame with the four bolts
(PN 7518479). Hand tighten the nuts
(PN 7547317). Figure 3.
6. After installing the hardware, tighten
the four bolts. Tighten the two carriage
bolts just beyond snug.
NOTE: Torque to 12 ft. lbs. (16.26 Nm).
NOTE: Do not over tighten the carriage
bolts. This might cause damage to box
hinges.
7. Reinstall the tailgate.
Figure 1
Mounting
Bracket (RH) Rear Brushguard
Mounting Bracket (LH)
Figure 2
Bolt
Nut
Brushguard
Assembly
Figure 3
Bolt
Brushguard Assembly