Polaris 2880411 User manual

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P/N 9924836 Rev 01 04/14
Kit Contents:
Ref Qty Part Description Part Number
1 1 Weld-C Pillar, LH 1020432
2 1 Weld-C Pillar, RH 1020433
3* 4 Screw-HXFL-M10X1.5X20 7519905
4* 4 Screw-HXFL-M10X1.25X55 7519956
5* 4 Nut-M10X1.25, Flange 7547333
1 Instructions 9924836
Items marked (*) are included in Hardware Kit PN 2204977.
Before you begin, read these instructions twice and check to be sure all parts and tools are accounted for. Please
retain these installation instructions for future reference and parts ordering information.
P/N 2880411; 2880412
CAB FRAME INSTALLATION KIT
Application
RZR 900, RZR 900 S
1
3
4
5
2
P/N 2880411

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P/N 9924836 Rev 01 04/14
Kit Contents:
Ref Qty Part Description Part Number
1 1 Weld-ROPS, C Pillar 1020434
2 2 Mount Bracket, Bumper 5259100
3* 4 Bolt-M8X1.25X20, Hexange 7518555
4* 4 Screw-HXFL-M10X1.5X20 7519905
5* 4 Screw-HXFL-M10X1.25X55 7519956
6* 4 Nut-M10X1.25, Flange 7547333
1 Instructions 9924836
Items marked (*) are included in Hardware Kit PN 2204977.
1
3
4
5
2
6
P/N 2880412

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P/N 9924836 Rev 01 04/14
INSTALLATION INSTRUCTIONS:
1. Park the vehicle. Turn key to “OFF” position and
remove the key from vehicle.
2. Take out rear fascia plug from both LH and RH
sides. Figure 1.
Figure 1
Plugs
Tools Required:
Safety Glasses Metric Socket Set
IMPORTANT: Your Polaris CAB FRAME INSTALLATION KIT is exclusively designed for your vehicle.
Please read the installation instructions thoroughly before beginning. Installation is easier if the
vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform
all installation steps correctly and in the sequence shown.
APPROXIMATE ASSEMBLY TIME: 20 minutes
3. Assemble bumper mount bracket (PN 5259100)
to the chassis. Insert M8X20 bolts (PN 7518555).
Torque to 16 ft. lbs (21.6 Nm).
Figure 2
Bolt
Bracket

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P/N 9924836 Rev 01 04/14
4. Assemble weld C pillar or upper cab frames
(PN 1020432 LH; 1020433 RH) to weld ROPS
C pillar or lower cab frame (PN 1020434) with four
M10 screws (PN 7519956) and four nuts
(PN 7547333). Torque to 40 ft. lbs. (54 Nm).
Figure 3.
5. Installation of Upper and Lower Cab Frames:
a) Upper Cab Frame: Attach the upper bumper
mounting tubes or upper cab frame to the front
ROPS of the vehicle using M10X20 screws
(PN 7519905) as shown in Figure 3. Torque the
screws to 40 ft. lbs (54 Nm).
b) Lower Cab Frame: Line up the rear bumper
mounting tubes or lower cab frame to the holes in
the vehicle frame and rear fascia. Figure 3. Insert
M10X20 screw (PN 7519905). Torque to 40 ft. lbs
(54 Nm).
6. Once bumper is assembled with proper orientation
to the chassis, insert M10 screws (PN 7519956) to
the bumper. Figure 4. Torque to 40 ft. lbs (54 Nm).
Figure 3
Screws
Screw
Push
Figure 4
Screw
Weld
C Pillar
Weld ROPS
C Pillar