R&G LSR0006 User manual

Page 1of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
FITTING INSTRUCTIONS FOR LSR0006
LUGGAGE SIDE RAILS
KAWASAKI KLR650 2022-
THIS KIT CONTAINS THE ITEMS PICTURED AND LABELLED OVER PAGE.
SOME PARTS MAY BE SHOWN FOR CLARITY OF INSTRUCTIONS ONLY.
DO NOT PROCEED UNTIL YOU ARE SURE ALL PARTS ARE PRESENT.
PLEASE READ ALL INSTRUCTIONS BEFORE PROCEEDING.
IF IN ANY DOUBT WHEN FITTING OUR PRODUCTS, CONSULT ONE OF OUR DEALERS
OR HAVE FITTED BY A QUALIFIED TECHNICIAN.
PLEASE NOTE THAT THE WAY THE KIT IS PACKED DOES NOT NECESSARILY REPRESENT THE WAY OF
MOUNTING TO THE BIKE.
IN THE EVENT OF RUBBER WASHERS BEING USED TO HOLD COMPONENTS ONTO BOLTS,
THESE RUBBER WASHERS CAN BE THROWN AWAY.
DIGITAL COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FROM:
WWW.RG-RACING.COM

Page 2of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
TOOLS REQUIRED
•13mm SPANNER
•5mm and 6mm ALLEN KEYS
GENERAL TORQUE SETTINGS
M4 BOLT = 8Nm
M5 BOLT = 12Nm
M6 BOLT = 15Nm
M8 BOLT = 20Nm
M10 BOLT = 40Nm
M12 BOLT = 40Nm
LEGEND
ITEM
NO.
DESCRIPTION
QTY
ITEM 1
SMW0205 LHS LUGGAGE SIDE RAIL
1
ITEM 2
SMW0206 RHS LUGGAGE SIDE RAIL
1
ITEM 3
SMW0210 LHS LOWER MOUNTING BRACKET
1
ITEM 4
SMW0211 RHS LOWER MOUNTING BRACKET
1
ITEM 5
S0220 LHS LOWER MOUNTING SPACER
1
ITEM 6
S0686 RHS LOWER MOUNTING SPACER
1
ITEM 7
M8 x 1.25 x 35mm BLACK BUTTON HEAD BOLT
1
ITEM 8
M8 x 1.25 x 25mm BLACK BUTTON HEAD BOLT
1
ITEM 9
M8 x 19mm OD BLACK WASHER
2
ITEM 10
M8 x 1.25 NYLOC NUT
2
ITEM 11
M10 x 25mm OD BLACK WASHER
4

Page 3of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
LHS EXPLODED ASSEMBLY VIEW

Page 4of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
RHS EXPLODED ASSEMBLY VIEW

Page 5of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
FITTING PICTURES
Picture 1
Picture 2
Picture 3
Picture 4
Picture 5
Picture 6

Page 6of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
Picture 7
Picture 8
Picture 9
Picture 10

Page 7of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
FITTING INSTRUCTIONS
•It is recommended that you begin with the LHS and move onto the RHS after it is complete.
•Remove the bolts securing the pillion foot peg to the bike as shown in Picture 1.
•Referring to the LHS EXPLODED ASSEMBLY VIEW, secure the lower mounting bracket (item
3) as shown in Picture 2 and tighten the bolts which were removed.
•Remove the 2 x bolts as shown in Picture 3.
•Referring to the LHS EXPLODED ASSEMBLY VIEW, secure the luggage side rail (item 1)
making sure to re-use the OEM bolts removed but to use 1 x M10 washer (item 11) per bolt.
•Lastly, to secure the bottom of the luggage side rail to the bike, follow the LHS EXPLODED
ASSEMBLY VIEW.
•To attach the RHS luggage side rail, please follow the previous steps whilst referring to the RHS
EXPLODED ASSEMBLY VIEW.
•Picture 6, 7, 8, 9 and 10 also show the steps required for the RHS to aid installation.
•Fit your choice of soft luggage, securing to the racks using suitable straps if required.
Before riding with luggage fitted, ensure that all luggage is
fully secured and will not contact any part of the chain or
exhaust silencer during use.
Failure to do so will result in damage to the luggage and bike
and may cause serious injury or death.
ISSUE 2 - 28/07/2022 (AO)
CONSUMER NOTICE
The catalogue description and any exhibition of samples are only broad indications of the Products and R&G may make design
changes which do not diminish their performance or visual appeal and supplying them in such state shall conform to the order.
The Buyer acknowledges no representation or warranty (other than as to title) has been given or will apply to the Products other
than those in R&G’s order or confirmation and the Buyer confirms it has chosen the Products as being of merchantable quality
and suitable for its particular purposes. Where R&G fits the Products or undertakes other services it shall exercise reasonable
skill and care and rectify any fault free of charge unless the workmanship has been disturbed. The Buyer is responsible for
ensuring that the warranty on the motorcycle is not affected by the fitting of the Products. On return of any defective Products
R&G shall at its option either supply a replacement or refund the purchase money but shall not be liable if the Products have
been modified or used or maintained otherwise than in accordance with R&G’s or manufacturer’s instructions and good
engineering practice or if the defect arises from accident or neglect. Other than identified above and subject to R&G not limiting
its liability for causing death and personal injury, it shall not be liable for indirect or consequential loss and otherwise its liability
shall be limited to the amounts paid by the Buyer for the Products or the fitting or service concerned. These terms do not affect
the Buyer’s statutory rights.
R&G RACING RETURNS POLICY (NON-FAULTY GOODS)
Returns must be pre-authorised (if not pre-authorised the return will be rejected). Goods may only be returned direct to us if
they were purchased direct from us (customer must prove if necessary). Otherwise to be returned to original vendor. Goods
must be in re-sellable condition, in the opinion of R&G Racing. All returns are subject to a 25% restocking and handling fee (25%
of the gross value exc. P&P –at the prevailing price at time of purchase). The customer must pay any and all carriage charges.
No returns of discontinued products, unless within 14 days of purchase. This policy does not affect your statutory rights and does
not refer to faulty goods.

Page 8of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
NOTICE DE MONTAGE POUR LSR0006
PORTE BAGAGE
KAWASAKI KLR650 2022-
Ce kit contient les éléments illustrés et étiquetés sur la page.
Certaines pièces peuvent être montrées uniquement pour la clarté des instructions.
Vérifiez que toutes les pièces soient présentes.
Veuillez lire toutes les instructions avant de continuer.
EN CAS DE DOUTE LORS DE L'INSTALLATION, CONSULTEZ L'UN DE NOS REVENDEURS
OU FAITES INSTALLER PARUN TECHNICIEN QUALIFIÉ.
Veuillez noter que la façon dont le kit est emballé ne représente pas nécessairement le mode
de montage sur la moto.
En cas d'utilisation de rondelles en caoutchouc pour maintenir les composants sur les
boulons, ces rondelles en caoutchouc peuvent être jetées.
DIGITAL COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FROM
WWW.RG-RACING.COM

Page 9of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
OUTILS REQUIS
•CLÉ À MOLETTE 13mm
•CLÉS ALLEN 5mm et 6mm
VALEURS DE SERRAGE
M4 BOULON = 8Nm
M5 BOULON = 12Nm
M6 BOULON = 15Nm
M8 BOULON = 20Nm
M10 BOULON = 40Nm
M12 BOULON = 40Nm
LÉGENDE
ARTICLE NO.
DESCRIPTION
QTÉ
ARTICLE 1
SMW0205 RAIL PORTE BAGAGE CÔTÉ GAUCHE
1
ARTICLE 2
SMW0206 RAIL PORTE BAGAGE CÔTÉ DROIT
1
ARTICLE 3
SMW0210 SUPPORT DE FIXATION INFÉRIEUR GAUCHE
1
ARTICLE 4
SMW0211 SUPPORT DE FIXATION INFÉRIEUR DROIT
1
ARTICLE 5
S0220 ENTRETOISE DE FIXATION INFÉRIEURE GAUCHE
1
ARTICLE 6
S0686 ENTRETOISE DE FIXATION INFÉRIEURE DROIT
1
ARTICLE 7
M8 x 1.25 x 35mm BOULON
1
ARTICLE 8
M8 x 1.25 x 25mm BOULON
1
ARTICLE 9
M8 x 19mm RONDELLE NOIR
2
ARTICLE 10
M8 x 1.25 ÉCROU
2
ARTICLE 11
M10 x 25mm RONDELLE NOIR
4

Page 10 of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
SCHÉMA D’ENSEMBLE CÔTÉ GAUCHE

Page 11 of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
SCHÉMA D’ENSEMBLE CÔTÉ DROIT

Page 12 of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
PHOTOS DE MONTAGE
Photo 1
Photo 2
Photo 3
Photo 4
Photo 5
Photo 6

Page 13 of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
Photo 7
Photo 8
Photo 9
Photo 10
NOTICE DE MONTAGE
•Il est recommandé de commencer par le côté gauche et de passer au côté droit une fois qu'il
est terminé.
•Retirez les boulons fixant le repose-pied du passager à la moto comme indiqué sur la photo 1.
•En vous référant à la VUE DE L'ASSEMBLAGE CÔTÉ GAUCHE, fixez le support de montage
inférieur (article 3) comme indiqué sur la photo 2 et serrez les boulons qui ont été retirés.
•Retirez les x2 boulons comme indiqué sur la Photo 3.
•En vous référant à la VUE DE L'ASSEMBLAGE CÔTÉ GAUCHE, fixez le rail latéral de bagage
(article 1) en veillant à réutiliser les boulons d’origine retirés mais en utilisant x1 rondelle M10
(article 11) par boulon.

Page 14 of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
•Enfin, pour fixer le bas du rail latéral du porte bagages, suivez la VUE DE MONTAGE CÔTÉ
GAUCHE.
•Pour fixer le rail latéral de bagage CÔTÉ DROIT, veuillez suivre les étapes précédentes tout en
vous référant à la VUE DE MONTAGE CÔTÉ DROIT.
•Les photos 6, 7, 8, 9 et 10 montrent également les étapes nécessaires au côté droit pour
faciliter l'installation.
•Installez les bagages de votre choix, en les fixant aux porte-bagages à l'aide de sangles
appropriées si nécessaire.
Avant de rouler avec des bagages en place, assurez-vous que
tous les bagages soient bien fixés et qu'ils n'entrent en
contact avec aucune partie de la chaîne ou du silencieux
d'échappement pendant l'utilisation.
Le non-respect de cette consigne entraînera des dommages
aux bagages et à la moto et peut entraîner des blessures
graves, voire mortelles.
ISSUE 2 - 28/07/2022 (AO)
CONSUMER NOTICE
The catalogue description and any exhibition of samples are only broad indications of the Products and R&G may make design
changes which do not diminish their performance or visual appeal and supplying them in such state shall conform to the order.
The Buyer acknowledges no representation or warranty (other than as to title) has been given or will apply to the Products other
than those in R&G’s order or confirmation and the Buyer confirms it has chosen the Products as being of merchantable quality
and suitable for its particular purposes. Where R&G fits the Products or undertakes other services it shall exercise reasonable
skill and care and rectify any fault free of charge unless the workmanship has been disturbed. The Buyer is responsible for
ensuring that the warranty on the motorcycle is not affected by the fitting of the Products. On return of any defective Products
R&G shall at its option either supply a replacement or refund the purchase money but shall not be liable if the Products have
been modified or used or maintained otherwise than in accordance with R&G’s or manufacturer’s instructions and good
engineering practice or if the defect arises from accident or neglect. Other than identified above and subject to R&G not limiting
its liability for causing death and personal injury, it shall not be liable for indirect or consequential loss and otherwise its liability
shall be limited to the amounts paid by the Buyer for the Products or the fitting or service concerned. These terms do not affect
the Buyer’s statutory rights.
R&G RACING RETURNS POLICY (NON-FAULTY GOODS)
Returns must be pre-authorised (if not pre-authorised the return will be rejected). Goods may only be returned direct to us if
they were purchased direct from us (customer must prove if necessary). Otherwise to be returned to original vendor. Goods
must be in re-sellable condition, in the opinion of R&G Racing. All returns are subject to a 25% restocking and handling fee (25%
of the gross value exc. P&P –at the prevailing price at time of purchase). The customer must pay any and all carriage charges.
No returns of discontinued products, unless within 14 days of purchase. This policy does not affect your statutory rights and does
not refer to faulty goods.

Page 15 of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
MONTAGEANLEITUNG FÜR LSR0006
GEPÄCK/SEITENTASCHEN-HALTERUNGEN
KAWASAKI KLR650 2022-
ALLE KIT-TEILE SIND AUF DEN NACHFOLGENDEN SEITEN ABGEBILDET UND GEKENNZEICHNET.
DIE ABGEBILDETEN TEILE DIENEN LEDIGLICH ZUR ERKLÄRUNG.
ÜBERPRÜFEN SIE ZUERST,DASS ALLE TEILE VORHANDEN SIND.
LESEN SIE DIE MONTAGEANLEITUNG KOMPLETT DURCH,BEVOR SIE ANFANGEN.
WENN SIE BEI DER MONTAGE DIESES PRODUKTES UNSICHER SIND, BITTE EINEN
UNSERER HÄNDLER KONTAKTIEREN ODER DAS KIT VON EINEM QUALIFIZIERTEN
ZWEIRAD-MECHANIKER MONTIEREN LASSEN.
DIE VERPACKUNG DER TEILE STELLT NICHT DIE REIHENFOLGE DER MONTAGE DAR.
HINWEIS FÜR KITS MIT PLASTIKUNTERLEGSCHEIBEN AN DEN SCHRAUBEN –
DIESE PLASTIK-UNTERLEGSCHEIBEN WERDEN NICHT FÜR DEN EINBAU BENÖTIGT.
EINE DIGITALE VERSION DIESER MONTAGEANLEITUNG KANN AUF
FOLGENDER SEITE HERUNTERGELADEN WERDEN:
WWW.RG-RACING.COM

Page 16 of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
SIE BENÖTIGEN FOLGENDES WERKZEUG
•13mm SCHRAUBENSCHLÜSSEL
•5mm und 6mm INBUSSCHLÜSSEL
ALLGEM. ANZUGSDREHMOMENTE
M4 SCHRAUBE = 8Nm
M5 SCHRAUBE = 12Nm
M6 SCHRAUBE = 15Nm
M8 SCHRAUBE = 20Nm
M10 SCHRAUBE = 40Nm
M12 SCHRAUBE = 40Nm
LIEFERUMFANG
ARTIKEL
NR.
BESCHREIBUNG
MENGE
ARTIKEL 1
SMW0205 LINKE SEITE - SEITENTASCHENTRÄGER
1
ARTIKEL 2
SMW0206 RECHTE SEITE - SEITENTASCHENTRÄGER
1
ARTIKEL 3
SMW0210 LINKE SEITE –UNTERE MONTAGEHALTERUNG
1
ARTIKEL 4
SMW0211 RECHTE SEITE UNTERE MONTAGEHALTERUNG
1
ARTIKEL 5
S0220 LINKE SEITE –DISTANZHALTER FÜR DIE UNTERE
MONTAGEHALTERUNG
1
ARTIKEL 6
S0686 RECHTE SEITE DISTANZHALTER FÜR DIE UNTERE
MONTAGEHALTERUNG
1
ARTIKEL 7
M8 x 1.25 x 35mm SCHWARZE INBUSSCHRAUBE
1
ARTIKEL 8
M8 x 1.25 x 25mm SCHWARZE INBUSSCHRAUBE
1
ARTIKEL 9
M8 x 19mm OD SCHWARZE UNTERLEGSCHEIBE
2
ARTIKEL 10
M8 x 1.25 SELBSTSICHERNDE MUTTER
2
ARTIKEL 11
M10 x 25mm OD SCHWARZE UNTERLEGSCHEIBE
4

Page 17 of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
LINKE SEITE –EXPLOSIONSZEICHNUNG ZUSAMMENBAU

Page 18 of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
RECHTE SEITE –EXPLOSIONSZEICHNUNG ZUSAMMENBAU

Page 19 of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
MONTAGE - BILDER
Abbildung 1
Abbildung 2
Abbildung 3
Abbildung 4
Abbildung 5
Abbildung 6

Page 20 of 22 LSR0006
R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: [phone] Fax: [phone] www.rg-racing.com Email: [e-mail]
Abbildung 7
Abbildung 8
Abbildung 9
Abbildung 10