RASOR D86P2 Mounting instructions

D86P2 BENCH CUTTER
USE MANUAL

2
EN
COMPANY
ACKNOWLEDGMENT
Rasor®Elettromeccanica S.r.l. was established in Milan in 1946 by Luigi Spinelli. For more
than sixty years it has been producing automatic cutting systems, cutting units for textile
applications and electric and pneumatic cutters.
Initially considered as a point of reference for cutting systems in the
textile applications, the Rasor®products are nowadays widely used in
other fields: chemical, automotive, nautical and sport sectors and in
furniture manufacturing.
Nowadays Rasor®canrelyontheprofessionalcontinuityoftwo
generations, with the experience inherited from the promoting partner,
with his passion and dedication.
The main characteristic of Rasor®is that each working phase, starting from the manufacturing
of the product up to its packing and delivery is carried out in Rasor®premises by qualified
operators who have professionaly grown up following the spirit of the company and of its
founders. This ensures the high quality which Rasor®hasalwaysconsideredasessential
since the beginning of its activity.
Following the innovative spirit mentioned above, our company is constantly focused on the
improvement of the product quality, on the study and development of new materials and
technologies.
Dear Customer,
thank you for choosing a Rasor®Elettromeccanica S.r.l. product.
Rasor®has been a reference point in the field of cutting systems in the textile, clothing,
furniture, tailoring, sport, chemical, automotive, nautical and insulating material sectors for
years. Its production has been always synonymous with reliability attested by many of
satisfied customers.
Rasor®quality system supervises all the company activities in order to provide the Customer
with a service that meets its needs and expectations in terms of product quality, delivery
reliability and stock of finished products.
All the parts of the devices have been planned and produced to guarantee an optimum
performance. In order to keep the high quality level and the long reliabilty of the Rasor®
products, it is recommended to use only original spare parts and to contact the head
office for any maintenance work.

EN
3
1. GENERAL SAFETY RULES
This manual is an integral part of bench cutter D86P2 and must be carefully
read before using it since it gives important indications with regards to its safe
installation, use and maintenance. Keep it with care.
Before using bench cutter D86P2, read carefully the following general safety
rules.
• PACKAGING.
After taking off the packaging make sure that the bench cutter is intact. In
case of doubt do not use it and contact an authorized service centre. Do not
leave pieces of packaging (plastic bags, foam polystyrene, boxes, etc.) within
the reach of children or disabled persons since they are potential sources of
danger.
• AVOID DANGEROUS ENVIRONMENTS.
Prevent the bench cutter D86P2 components from coming in contact with
damp or wet surfaces.
•KEEPCHILDRENAWAY.
Unauthorized persons, in particular children, must be kept away from the
working area.
•FEEDCABLE.
Prevent the feed cable from coming in contact with hot objects, pointed
surfaces or sharp edges. Never pull the feed cable of the machine. It must
never be replaced by the user. If necessary contact professionally qualified
staff.
• KEEP THE WORKING AREA ALWAYS IN ORDER.
The workplace must always be kept in order and well lightened; liquids or oil
traces must not be present.
• ALWAYS USE BENCH CUTTERS D86P2 PROPERLY.
Use the bench cutters only to carry out the works they have been designed
for; do not use them improperly.
•OBSERVETHEUSEOFTHETOOLS.
Do not cut excessively thick materials and always check blade conditions.
• AVOID ACCIDENTAL STARTINGS.
Before connecting bench cutter D86P2, make sure that everything is installed
properly.
• CLOTHING.
Do not use large clothes or accessories that might get stuck in the moving
parts.
• GOGGLES AND PROTECTIVE METAL MESH GLOVES.
Always use goggles, protective metal mesh gloves approved by Rasor®during
use and maintenance operations (according to UNI EN 388:2004 standard).
•SPAREPARTS.
During maintenance and replacement operations use only original spare parts.
Blade maintenance must be only performed by Rasor®technicians.
• INSTALLATION.
Any installation that is not in conformity with these
specifications could jeopardize your safety and cancels the
warranty.

4
EN
Customer Care Technical Service
WARNING
Informative letter
For any information, please contact
RASOR®ELETTROMECCANICA S.r.l.
Via V. Caldesi, 6; 20161, MILANO (MI) - ITALY
Phone: [phone]; Fax:
+39.02.66221293
e-mail: [e-mail]
web: www.rasor-cutters.com
WARNING
The installer and the maintenance man must know the content of this manual. Although
the main features of the machine described in this manual are not subject to change,
Rasor®Elettromeccanica S.r.l. reserves the right to modify the components, details
and accessories it deems necessary to improve the machine or to meet manufacturing
or commercial requirements at any time and without being obliged to update this
manual immediately.
ALL RIGHTS ARE RESERVED ACCORDING TO THE
INTERNATIONAL COPYRIGHT CONVENTIONS,
The reproduction of any part of this manual, in any form, is forbidden without
the prior written authorization of Rasor®Elettromeccanica S.r.l.
The content of this guide can be modified without prior notice. Great care has
been taken in collecting and checking the documentation contained in this
manual to make it as complete and comprehensible as possible.
Nothing contained in this manual can be considered as a warranty, either
expressed or implied - including, not in a restrictive way, the suitability warranty
for any special purpose. Nothing contained in this manual can be interpreted as a
modification or confirmation of the terms of any purchase contract.
Rasor®Elettromeccanica S.r.l. machines have not been conceived to work in areas at risk of
explosions and at high risk of fire and they cannot cut wet or damp materials. Moreover, they
cannot work in case of rain.
In case of damage or malfunction, bench cutter D86P2 must not be used until the Customer
Care Technical Service has repaired them.
The original configuration of the bench cutter must not be changed at all.
On receiving the machine make sure the supply corresponds to what has been ordered.
In case of non-compliance immediately inform Rasor®.
Also make sure the bench cutter has not been damaged during transport.

EN
5
2. TRANSPORT AND PACKING
2
2
3. PLATE DATA
3
1
1
Model
Electric data
4
5
D86P2
220 230 50 60 1 90
850
The bench cutter is delivered in a cardboard box, inside which there are various options. The
code of the ordered product and its serial number are indicated outside the package (see
picture 1). The following accessories are contained in a bag inside the package:
1) Poligonal blade;
2) Butterfly wrench for blade nut disassembly.
3) Shuko cable without plug;
5) Fuse;
6) Drift for blade disassembly.
The manufacturer's identification and Machinery Directive 2006/42/CE conformity plate (see
picture below) is located on the front part of the bench cutter.
The plate must not be removed at all, even if the machine is resold. Always refer to
the serial number (written on the plate itself) when contacting the manufacturer.
Several safety warnings are printed on a card which is applied to the cutter feeding cable;
such warnings must be strictly followed by everyone dealing with the machine. The company
is not to be held responsible for damage to property or accidents to people which
might occur if the above-mentioned warnings are not observed. In such a case,
the operator is the only person responsible.
Class II double insulation
Serial number
Year of production
READ
THE
INSTRU CTION
MANUAL
DO NOT
REMOVE
THE
SAFETY
DEVICES
HIGH
VOLTAGE
SHEARING
RISK
USE
METAL
GLOVES
USE
GOGGLES

6
EN
4. PRODUCT DESCRIPTION
The fixtures described in this manual is a bench cutter model D86P2 which is used in order
to cut resistant material. By cutting with the blade and the counterblade always in contact
and thanks to the steel upper quality of the blade supplied, D86P2 cutter guarantees the
clean separation without frayings of the two borders of the cut material. It is extremely
versatile, light and precise in the cutting operation. Thanks to the use of a sliding bearing
base and an effective sharpening system, it is possible to use the bench cutter to cut curved
profiles not only in the textile and tan sector, but also in several industrial sectors such as to
cut polymers, thermoacoustic insulators, padding, neoprene, filters, synthetic fabrics and
similar fabrics, moquette and internal parts of cars and ships. The small dimensions of the
blade (86 mm) and the light weight (only 2900 g) of the cutter, make it ideally suited for
small radius cut profiles on materials with thickness up to 2,5 cm. The wide sliding bearing
base allows the operator to slide the cutter on the table without efforts. A sharpener
assembled on the cutter heads allows whetting the blade at any moment without
disassembling it. After carrying out this operation, it is possible to start cutting again. A high
power motor, perfectly balanced, with a high number of revolutions and totally free of
maintenance, reduces the vibrations to the minimum, thus making the bench cutter complies
with Legislative Decree No. 187 dated 19/8/2005, which adopts European Directive No.
2002/44/CE concerning the risks deriving from mechanical vibrations.The mechanical parts are
made of high resistance steel and bronze and require lubrication after several working hours.
1
23
4
5
6
7
8
9
10
11
12
13
14
15
16
1 S wit ch p ro vided wit h lig h t 9 Po ligo nal blade
2 Motor cover 10 Spring locking the thread
3Socket11Greaser
4Motorframe12Fixedbackprotection
5Sharpeningpushbutton13
Safety catch to enable t he
cont rol lever
6 Motor support 14 Control lever
7 Movable front protection 15 Handle
8Roll plat form covered with
Teflon®16 Hard metal counter blade
Device c omponents

EN
7
7. FIELD OF APPLICATION
6. NOISE LEVEL
5. TECHNICAL FEATURES
The technical data are only indicative and they can be changed without notice.
NOTE
It is advisable for bench cutter D86P2’s owners to verify the compliance with the standard
concerning safety of workers: Italian legislative decree 81/08. The use of ear protecting
devicesiscompulsory.
The maximum acoustic pressure level emitted by bench cutter D86P2 is about 60 dB (A).
Noise tests have been carried out in compliance with Standard ISO 11202:2010. The device
noise levels, measured at different distances (without any sound wave filtering system), vary
in the extent of few db (A).
Bench cutter D86P2 has been designed, manufactured and assembled to cut every kind of
fabrics or materials, with the exception of metal, plastic or wood, by means of rotary poligonal
blades.
This equipment must not work:
- in areas prone to explosions;
- in presence of fine dust or corrosive gases;
- on wet or damp materials;
- to cut plastic, metal and wooden materials.
It is forbidden to use bench cutter D86P2 for purposes different from the above-
mentioned ones.
86 mm with hard metal counter
blade
850 rev./min
about 25 mm
monophase - 90 W
1 A
2,900 Kg
3,900 Kg
1,5 mt
LUX 200
<2,5m/s
2
0~55°C
10 ~ 95% without condensate
Temperature
Humidity
Weight with package
Electric cable lenght
Minimum luminosity for working
o
p
erations
Vibrations at the start up
Cutting working depth
Motor power
Weight (with feeding cable)
Table cutter D86P2 features
Blade diameter
Blade speed
Absorption
5 side blade Ø 86 mm, in HSS steel
8 side blade Ø 86 mm, in HSS steel
5 side blade Ø 86 mm, in HSS steel
covered with Teflon®
8sidebladeØ86mminHSSsteel
covered with T.I.N.
8 side blade Ø 86 mm, in HSS steel
covered with Teflon®
8 side blade Ø 86 mm, in hard integral
metal (Widia®)
86TMD
86THSSTN
Features of the available blades
86PHSS
86THSS
86PHSSTF
86THSSTF

8
EN
8. USE WARNINGS
WARNING
3
9. ELECTRIC CONNECTION
We recommend following the indications below in order to always work in safety conditions.
All the operations must be carried out complying strictly with the safety rules of the
country where the device is to be installed.
It is STRICTLY FORBIDDEN to smoke during the installation or adjustment operations of
the bench cutter.
The Customer undertakes to comply with and make his staff observe all the rules and
regulations in force concerning safety, prevention of accidents and health in the work
place. Therefore, the Customer assumes the responsibility to strictly follow all the rules and
regulations in force, as well as the special provisions in force in sport and public installations
the Customer declares to know after receiving all the relative necessary information.
The bench cutter works also without their safety protective device. This protective
device must NEVER be removed.
Always check the resistance of the material to be cut and the kind of blade which is being
used.
The Customer shall equip his own personnel with all the individual safety protections for
the execution of the works, as well as with the ones which might be prescribed by the
Manufacturer due to specific danger conditions of the plant or of the area where the
personnel must work.
Only one operator must use the bench cutter always standing behind the guide handle.
Do not make any adjustment while the blade is working or while the electric plug is
connected.
Always pay attention to the electric cable position to prevent it from being cut or damaged
by the blade.
It is allowed to assemble bench cutter D86P2 on machines O.E.M. on condition that their
original structure is not modified. Otherwise, the intervention must be certified by Rasor®.
Firstly make sure that the lines are able to feed the cutter correcltly, in compliance
with the safety rules (for the feature required see par. 5).
We suggest installing a magnetothermic safety device before the cutter and check
that the ground circuit is effective. Before working on the feeding cable pull the
plug out. Check that electric connections and protections correspond to the driving
force and the plate data values (voltage and current), required
by the different electric circuits. Possible faulty ground
connections make the working conditions unsafe. Possible
damages are not charged to Rasor®. By referring to the IEC 11-
27/1 standard all the works carried out by means of electric
current must be performed by a staff, who has been provided
with all the devices required by the above-mentioned
standard. For the works carried out under voltage, it is
necessary that the employer certifies the suitability, against
formative processes.AsthecutterD86P2 is supplied without
plug, the user must use a plug homologated in the country in
which the cutter is used. In the European Countries a Shuko plug
is required (see picture 3). The electric cable is equipped with
yellow and green grounding. Never change the lenght of the cable
supplied.

EN
9
10. RESIDUAL RISKS
11. USE
Even though the bench cutter is safe, operators must pay attention to preserve their and
other people’s safety.
At the end of the working operations, the motor could be very hot.
The cutting blade can work even when the protective device is disassembled.
To use the bench cutter manually, proceed as follows:
1) Lay the material to be cut on a table;
2) Connect the cutter to the electric feeding (see picture 4);
3) Put the material on the cutting foot;
4) Adjust the front mobile protection according to the thickness of the material to be cut;
5) Enable the switch; once it has been enabled, it lights with a green light (see picture 5);
6) Press the starting lever after having moved the safety catch (see picture 6);
7) Push the bench cutter to the desired direction, by trying to put the material in front
of itself as stretched as possible, preventing it from curling in the front part of the
cutter. To work, the cutter must be placed on a surface and must slide by means of
the rolls placed under the sliding platform.
NOTE:
The thrust on the bench cutter must be as uniform as possible. To carry out linear cuts with
precision (and to follow predetermined paths), we also recommend using the arrow point
(see point “A” in picture 7).
5
4
67
A

10
EN
12. BLADE SHARPENING
13. LUBRICATION
The blade must never be dirty with grease or oil.
WARNING 10
A
1
2
9
3
8
Every 3-4 working days, it is necessary to lubricate the
pair of gears. To carry out this operation, remove
protective plug “A” located on the motor support of
the bench cutter and fill it with lubricating grease Rasor.
Screw plug “A” again few turns. Screw plug “A” some
turns every 2-3 working hours (see picture 10).
After many hours of a continuative use of the bench
cutter, or if it would not be able to cut anymore, it is
necessary to sharp the blade.
To carry out this operation, start the blade and press
sharpener “2” located on it for 3-4 seconds (by pressing
push button “1”, as shown in picture 8).
Repeat the operation 2-3 times.
If the sharpening operation is not effective, check the
wear of emery grinding wheel “3” (see picture 9).
If grinding wheel “3” is too worn or dirty, replace it.
14. MOTOR BRUSH REPLACEMENT
Worn motor brushes could create a cutter malfunction (no starting, intermittent start,
etc.), therefore it should be better to verify their wear periodically.
Open the motor cover by unscrewing 4 screws “4” on the cutter head (see picture 11).
Remove the metal contacts that close the brushes with a slotted screwdriver (see picture
12). Remove the brushes and check their wear: if the graphite has a length shorter than 15
mm or it is uneven, replace it (see picture 13).
Close the metal contacts again by making sure that they adhere well to the metal part of
the brush. Finally close the motor cover again.
11 12
13
4

EN
11
14. BLADE REPLACEMENT
If the blade is no more able to cut (even after repeating
the sharpening operation several times) it is necessary to
replace it. To carry out this operation, use wrench “1”
and drift “3” locking the blade (shown in picture 14).
To replace the blade, proceed as follows:
1) Use some protective gloves in compliance with Le-
gislative Decree 81/08;
2) Remove the fixed rear safety protection “A” (see
picture 15) by unscrewing the cross screw “C”
and “D” by means of a screwdriver (not supplied
by the manufacturer) as shown in picture 16.
Removethemobilefrontsafetyprotection“B”
(see picture 15) by unscrewing pin “E” and
removing the two washers “F” as shown in picture
16.
3) Insert drift “3” (see picture 14) into hole “G”, so
as to lock the blade (the hole on the blade must
correspond to the one on the structure).
4) Use wrench “1” to unscrew nut “H” and remove
blade “L” (see picture 17).
5) Replace the worn blade with the new one “2”,
being careful to center the blade on the gear, in
the correct position, and remember to assemble it,
so that the Rasor writing can be seen by the
operator.
6) Assemble all the components again and carry out
the sharpening.
2
1
14
3
15
BA
16
C
D
F
G
L
1
H
17
E
3

12
EN
16. SPARE PARTS / EXPLODED VIEW
15. TROUBLESHOOTING
SOLUTION
Check that the blade and the counterblade contact with
each other
Check the kind of fabric
Sharpen the blade
Check the fabric thickness
Check the compatibility between blade and fabric
Make sure that the motor turns correctly
Reduce the feeding speed
Check the counterblade integrity
Carry out the lubrication
Disassemble the blade and remove the material residues
Check the wear of the pair of gears
Check the motor brushes
Check the electric connections
Replace the protection fuse
Check the feeding cable
The cutter starts slowly, workd intermittently or
it does not start
PROBLEM
The cutter is noisy
The fabric is not cut or it
g
ets stuck between the
blade and the counterblade
CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION
86PHSS PENTAGONAL BLADE Ø 86 mm, H.S.S.
STEEL SW109300 SHARPENING WASHER T102400 HANDLE SECTOR FIXING SCREW T106000 GEAR RING FIXING LEFT SC REW
S867400 S IMPLE PLATFORM T100102 MOTOR CAP W ITH SLOT T102701 L PLUG WITH F ROMMET T106100 S UBBLADE RING
S8674CPL COMPLETE PLATFORM T100200 MOTOR CAP F IXING SCREW T102702 SOCKET T106300 BLADE FIXING RING NUT
S867700 COUNTERBLADE SPRING T100201 SOCKET SCREW T1027CPL FEEDING CABLE WITHOUT PLUG T106400 PIN
S867800 PLATFORM S ECTOR T100300 ADJUSTMENT LOCKING SCREW T102900 HANDLE S WITCH WITH LIGHT , OLD
TYPE T 1064CPL PLATFORM SLIDING SET
S867900 PLATFORM S ECTOR FIXING SCREW T100400 MOTOR BEARING ADJUST MENT T 102901F F EE DING ELEC T RONIC C IRC UIT (W IT H
FUSE) T106500 ROLLER
SW101800 WORM SCREW T100500 CORRUGATED THRUST BEARING T102903 LEVER PUSH BUTTON T106800 ROLLER FIXING SCREW
SW1018CPL COMPLETE PAIR OF GEARS T100600 MOTOR BRUSHES T102904 CAP SWITCH WITHOUT LIGHT T107000 PLATFORM FIXING SCREW
SW104101 REAR GUARD FIXING 3MA SCREW T100700 BRUSH HOLDER T102904L CAP S WITCH WITH LIGHT, SERIES
2008 T107500 BLA DE A SS EM BLING/ DIS AS S EM BLING
SCREW
SW104102 OILER RING T100800 BRUSH HOLDER SPRING T102906 RATCHET AND LEVER FIXING PIN T107600 DRIFT LOCKING THE BLADE
SW104103 OILER RING SPRING T100900 BRUSH HOLDER FIXING SCREW T102908 SWITCH LEVER T107900 LUBRICATING GREASE
SW1059CPL COMPLETE GEAR RING T101000 MOTOR BEARING Ø 7 mm T102908C PL COMPLETE LEVER T861300 COMPLET E ROTOR 220 V
SW107701 COUNTERBLADE HOLDER SPRING
FIXING SCREW T101200 ANTI-GREAS E WAS HER T102909 LEVER RATCHET T861301 COMPLETE ROTOR 110 V
SW108000 COUNTERBLADE HOLDER T101500 FAN T102910 RATCHET SPRING T861302 C OMPLETE ROTOR 48 V
SW108100 WIDIA COUNTERBLADE T101600 MOTOR BEARING Ø 10 mm T1029F10 2A FUSE FOR FEEDING CIRCUIT T864900 PLATE BLOCKING THE THREAD
SW108200 COUNTERBLADE FIXING SCREW T101700 COMPENS ATION RING T103000 HANDLE S WITCH/ PUS H BUTT ON
FIXING SCREW T 865 40 0 A NT I- FR ICT IO N BUS H
SW108600 EMERY GRINDING WHEEL T101801 ELASTIC PIN T104700 GREASER CAP T104401 FRONT PROTECTION GUARD
SW1086CPL COMPLETE SHARPENING UNIT T101900 LOWER MOTOR CAP T104800 OILER T1044CPL FRONT PROTECTION SET
SW108700 EMERY PIN T102000 UPPER MOTOR CAP T105000 PLATE BLOCKING THE THREAD FIXING
SCREW T104500 FRONT GUARD FIXING SCREW
SW108800 EMERY SPRING Ø 11 T102001 UPPER CAP FIX ING SCREW T105200 MOTOR S UPPORT FIXING BOLT T104501 CURVED WASHER
SW108900 S HARPENING BUSH T102100 LOWER CAP FIXING SCREW T105300 WASHER T8641M REAR PROTECTION GUARD
SW109000 S HARPENING SPRING Ø 6 T102200L MOTOR FRAME WITH MAGNET S T105600 SHIM ADJUSTMENT WASHER T8641MCPL REAR PROTECTION S ET
SW109100 S HARPENING PUSH BUTTON T102201 PERMANENT MAGNET PAIR T105700 RING BEARING FIXING RING NUT T865501CPL COMPLETE MOTOR SUPPORT
SW109200 S HARPENING PUS H BUT TON FIXING
SCREW T102300L HANDLE SECTOR T105800 GEAR RING BEARING

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7
7 7&3/
7
7
6:&3/
7
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6:
6:
6:
70
6:
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6
7
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6 7
7 7
7
6&3/
7
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7

WARRANTY
Rasor®Elettromeccanica S.r.l. bench cutter has a 12 month warranty from the date indicated
on the last page of this manual, except in case of different written agreements.
The warranty covers all manufacturing and material defects. Replacement and repair operations
are covered only if carried out by our company and at our workshop. If in-warranty goods
need to be repaired, the customer must always send the complete machine to Rasor®.
Single units will not be repaired under warranty.
The material to be repaired must be sent CARRIAGE FREE.
Once the machine has been repaired, it will be sent CARRIAGE FORWARD to the customer.
The warranty covers neither technicians' intervention on site nor the machine disassembly
from the installation place.
If for practical reasons, one of our technicians is sent to the premises, the customer will be
charged the costs plus the travelling expenses.
The warranty does not include:
failure caused by wrong use or assembly,
failure caused by external agents,
failure caused by lack of maintenance or neglicence;
blades and parts subject to wear.
WARRANTY FORFEITURE:
In case of arrearage or other breaches of contract,
Whenever changes or repairs are carried out on our cutters without our prior
authorization,
Whenever the serial number is tampered with or cancelled,
Whenever the damage is caused by improper use, bad treatment, bumps, falls and
other causes not due to normal working conditions,
Whenever the unit seems tampered with, dismantled or previously repaired by
unauthorized staff,
In case the bench cutters are used for purposes that are different from the ones
described in this manual.
All repair operations carried out under warranty do not interrupt its duration.
All disputes will be settled in the court of justice of Milan (Italy).
We thank you in advance for the attention you will pay to this manual and we invite you to
inform us of any change you deem necessary to improve it and make it more complete.

RASOR ELETTROMECCANICA SRL
Via Vincenzo Caldesi 6
20161 Milan ∙ Italy
ph. [phone]
fax [phone]
[email protected]
www.rasor-cutters.com
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