RASOR FP861V User manual

USE MANUAL english
CUTTINGUNIT
MOD.FP861V
ED.1-02/12
SERIALNUMBER

EN
2
THECOMPANY
ACKNOWLEDGMENT
Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 bythetwopromotingpartners
Spinelli andCiminaghi.Formorethansixtyyearsithasbeenproducingautomaticcutting
systems,cuttingunits fortextileapplications andelectricandpneumaticcutters.
Initiallyconsideredasapointof referenceforcuttingsystemsinthe
textileapplications,theRasor®products arenowadayswidelyusedin
otherfields:chemical,automotive,nauticalandsportsectorsandin
furnituremanufacturing.
Rasor®canrelyontheprofessionalcontinuityof three generations,
thankstotheprecioussupportofthepromotingpartner,to hispassion,dedicationand
greatexperienceof seventyyears.
Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing
of theproductupto its packinganddeliveryiscarriedoutinRasor®premisesbyqualified
operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its
founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessentialsince
thebeginningof its activity.
Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe
improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand
technologies.
DearCustomer,
thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.
Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,
furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor
years.Itsproductionhasbeenalwayssynonymouswithreliabilityattestedbymanyof
satisfiedcustomers.
Rasor®qualitysystem supervisesall thecompanyactivitiesinorderto providetheCustomer
withaservicethatmeets its needsandexpectations intermsof productquality,delivery
reliabilityandstock of finishedproducts.
Allthepartsofthedeviceshavebeenplannedandproducedto guaranteeanoptimum
performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®
products,itisrecommendedtouseonlyoriginalsparepartsandto contactthehead
officeforanymaintenancework.

EN
3
1.GENERALSAFETY RULES
ThismanualisanintegralpartofcuttingunitFP861Vandmustbecarefully
readbeforeusingitsinceitgivesimportantindicationswithregardstoits safe
installation,useandmaintenance.Keepitwithcare.
BeforeusingcuttingunitFP861V,readcarefullythefollowinggeneralsafety
rules.
•PACKAGING.
Aftertakingoffthepackagingmakesurethatthecuttingunitisintact.Incaseof
doubtdonotuseitandcontactanauthorizedservicecentre.Donotleavepiecesof
packaging(plasticbags,foampolystyrene,boxes,etc.)withinthereachofchildren
ordisabledpersonssincetheyarepotentialsourcesofdanger.
•AVOIDDANGEROUSENVIRONMENTS.
•KEEPCHILDRENAWAY.
Unauthorizedpersons,inparticularchildren,mustbekeptawayfromtheworking
area.
•KEEPTHE WORKINGAREAALWAYSINORDER.
Theworkplacemustalwaysbekeptinorderandwelllightened.
•ALWAYSUSECUTTINGUNITFP861VPROPERLY.
Usethecuttingunitonlytocarryouttheworkstheyhavebeendesignedfor;do
notusethemimproperly.
•OBSERVETHEUSEOFTHE TOOLS.
Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.
•AVOIDACCIDENTALSTARTINGS.
BeforeconnectingcuttingunitFP861V,makesurethateverythingisinstalledproperly.
•CLOTHING.
Donotuselargeclothesoraccessoriesthatmightgetstuck inthemovingparts.
•GOGGLESANDPROTECTIVEMETALMESHGLOVES.
Alwaysusegoggles,protectivemetalmesh glovesapprovedbyRasor®duringuse
andmaintenanceoperations(accordingtoUNIEN388:2004standard).
•SPAREPARTS.
Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.
Blademaintenancemust beonlyperformedbyRasor®technicians.
•INSTALLATION.
Anyinstallationthatisnot inconformitywiththesespecifications couldjeopardize
yoursafetyandcancelsthewarranty.

EN
4
Theoriginalconfigurationofthe cuttingunit mustnotbechangedatall.
Onreceivingthemachinemakesurethesupplycorrespondstowhathasbeenordered.
In caseofnon-complianceimmediatelyinform Rasor®.
Alsomakesurethecuttingunithas notbeendamagedduringtransport.
CustomerCareTechnicalService
WARNING
Informativeletter
WARNING
Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although
themainfeaturesof themachinedescribedinthismanualarenot subjecttochange,
Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details
andaccessories itdeems necessaryto improvethemachineorto meetmanufacturingor
commercialrequirements atanytimeandwithoutbeingobligedto updatethismanual
immediately.
ALLRIGHTSARERESERVEDACCORDINGTOTHE
INTERNATIONALCOPYRIGHTCONVENTIONS,
Thereproductionof anypartof thismanual, inanyform,isforbiddenwithoutthe
priorwrittenauthorizationof Rasor®ElettromeccanicaS.r.l.
Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas
beentakenincollectingandcheckingthedocumentationcontainedinthismanual
to makeitascompleteandcomprehensibleaspossible.
Nothingcontainedinthismanualcanbeconsideredasawarranty,either
expressedorimplied-including,not inarestrictiveway,thesuitabilitywarrantyfor
anyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa
modificationorconfirmationof thetermsof anypurchasecontract.
Rasor®ElettromeccanicaS.r.l.machineshavenot beenconceivedtoworkinareasatriskof
explosions andathighriskof fire.
Incaseofdamageormalfunction,cuttingunitFP861Vmustnotbeuseduntil theCustomer
CareTechnicalServicehasrepairedthem.
Foranyinformation,pleasecontact
RASOR®ELETTROMECCANICAS.r.l.
ViaV.Caldesi,6;20161,MILANO(MI)-ITALY
Phone:[phone];Fax:[phone]
e-mail: [e-mail]
web: www.rasor-cutters.com

EN
5
2.TRANSPORTAND PACKING
3.PLATE DATA
1
Serialnumber
Yearofproduction
Model
Motor
data
READTHEINSTRUCTIONMANUAL
USE METALGLOVES
USEGOGGLES
SHEARINGRISK
DONOTREMOVE THESAFETY
DEVICES
FP861V
900
H__________
2
2
3
1
Thecuttingunitis deliveredin acardboardboxwhich contains therearevarious options.The
codeof theorderedproductandits serialnumberareindicatedoutsidethepackage(see
picture1).Thefollowingaccessoriesarecontainedinabaginsidethepackage(see picture
2):
1) HSS steelpolygonalblade;
2) Butterflykeyforbladenutdisassembly;
3) Driftforbladedisassembly.
Themanufacturer'sidentificationand2006/42/ECSTANDARDconformityplate(see picture
below) islocatedonthefrontpartof thecuttingunit.
The plate mustnotbe removedatall,evenifthe machine isresold.Alwaysreferto
theserialnumber(writtenontheplateitself)whencontactingthemanufacturer.
Severalsafetywarningsareprintedonacardwhichisappliedto thecuttingunitfeeding
cable;suchwarningsmust bestrictlyfollowedbyeveryonedealingwiththemachine. The
companyisnottobeheldresponsiblefordamagetopropertyoraccidentsto
peoplewhich might occur iftheabove-mentionedwarnings arenotobserved.In
such acase,theoperatoristheonlypersonresponsible.

EN
6
4. PRODUCTDESCRIPTION
1
3
2
7
5
6
8
4
10
11
12
13
14
9
ThefixturedescribedinthismanualisapneumaticcuttingunitmodelFP861Vwhichcanbe
assembledonautomaticmachines(e.g.spreaders,computerizedcutting,etc...)bymeans of
aproperbracket.Thanksto areferencepinonthefrontpartandof aneffectivecutting
systemwithpolygonalblade,thiscuttingunitcan beusedformanyapplications:inparticular,
thiscuttingunithasbeendesignedtocuthardmaterialssuchasmoquette,polymericmaterials,
fiberglass,insulatingmaterialsandleather(evenrawhide).
Onespecialfeatureof cuttingFP861Visits abilityto sharpenthebladeineachmoment
withoutdisassemblingitbymeans of agrindingwheelmountedonthecuttingunithead.
Aftercarryingoutthisoperation,itispossibleto startcuttingagain.Thepneumaticcutting
unitisprovidedwithathreadedconnectionto themajorityof theairpipes.Theturbine,
perfectlybalanced,withahighnumberof revolutions andtotallyfree of maintenance,reduces
thevibrations andthenoiseto theminimum.Thecuttingunitcanbeusedto cutdampor
wetmaterialsandthereforeparticularlyrecommendedintannery,dyeworks,etc... Theuse
ofcompressedairassourceofenergyallowsworkingcontinuouslywithoutproblemsof
heatingormotoroverload.Themechanicalparts aremadeupof steel,highresistantbronze
andaluminium andrequirealubricationaftermanyworkinghours.
11/4"gas connectionfor theair
connector 8Frontguard
2AluminujbasecoverewithTeflon
â
9Motorsupport
3Polygonalblade 10 Silencer
4Greaser 11 Rear guard
5Pneumaticmotor 12 Referencedrift
6Sharpener 13 Hardmetalcounterblade
7Sharpeningpushbutton 14 Springlockingthethread
Devicecomponents

EN
7
7.FIELDOFAPPLICATION
6.NOISE LEVEL
5.TECHNICALFEATURES
Thetechnicaldata areonlyindicativeandtheycanbe
changedwithoutnotice.
86 mmwith hard-metalcounterblade
900rev/min
about25 mm
380Wwithmax.pressure
max.6 bar
1100 g
2000 g
9litres/sec.
LUX200
<2,5m/s2
0 ~55°C
10~95%withoutcondensate
Cuttingworkingdepth
Power
Weight
PneumaticscissorsFP861Vfeatures
Blade diameter
Blade speed
Workingpressure
Temperature
Humidity
Weightwithpackage
Airconsumption
Minimumluminosityforworking
operations
Vibrationsatthestartup
8sidebladeØ86 mm, H.S.S. steel
5sidebladeØ86mm, H.S.S. steel
8sidebladeØ86mm, H.S.S. steelcoated
withtitanium
8sidebladeØ86 mm, H.S.S.steelcovered
withTeflon
5sidebladeØ86 mm, H.S.S.steelcovered
withTeflon
8sidebladeØ86 mm, madeofintegralhard
metal(Widia)
5sidebladeØ86 mm, H.S.S.steelcovered
withTeflon
86PHSSTF
Featuresoftheavailable blades
86THSS
86THSSTN
86TMD
86PHSSTN
86THSSTF
86PHSS
Themaximum acousticpressurelevelemittedbycuttingunitFP861Visabout60 dB(A).
Noisetests havebeencarriedoutincompliancewithStandardISO11202. Thedevicenoise
levels,measuredatdifferentdistances(withoutanysoundwavefilteringsystem),varyinthe
extentof fewdb(A).Thenoiselevelhasbeeendetectedwiththesilencersuppliedwith
thefixtureassembledontheexhaust.Thesilencermust neverberemoved.
NOTE
It isadvisableforcuttingunitFP861Vownersto verifythecompliancewiththestandard
concerningsafetyof workers:referto theLocalLaw.Theuseof earprotectingdevicesis
compulsory.
CuttingunitFP861Vhasbeendesigned,manufacturedandassembledto cuttextileor
technicalfabrics,withtheexceptionof metal,plasticorwood,bymeans of rotaryblades.
Thisequipmentmust not work:
-inareasproneto explosions;
-inpresenceof finedustorcorrosivegases;
-to cutplastic,metalandwoodenmaterials.
Itisforbiddentousecuttingunit FP861V for purposesdifferent
fromtheabove-mentionedones.
bladecenter

EN
8
9. RESIDUALRISKS
8.USE WARNINGS
We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.
·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the
countrywherethefixtureissold.
·ItisSTRICTLYFORBIDDENto smokeduringtheinstallationoradjustmentoperations of
thecuttingunit.
·TheCustomerundertakesto complywithandmakehisstaffobservealltherulesand
regulationsinforceconcerningsafety,preventionof accidentsandhealthinthework
place.Therefore,theCustomerassumestheresponsibilitytostrictlyfollowalltherulesand
regulations inforce,as wellasthespecialprovisionsinforceinsportandpublicinstallations
theCustomerdeclaresto knowafterreceivingall therelativenecessaryinformation.
·Thecuttingunitworksalsowithouttheirsafetyprotectivedevice. Thisprotectivedevice
mustNEVERbe removed.
·Alwayschecktheresistanceof thematerialto becutandthekindofbladewhichisbeing
used.
·TheCustomershallequiphisownpersonnelwithalltheindividualsafetyprotectionsfor
theexecutionoftheworks,aswellaswiththeoneswhichmightbeprescribedbythe
Manufacturerduetospecificdangerconditionsoftheplantoroftheareawherethe
personnelmust work.
·Donotcarryoutanyadjustmentwhilethebladeisworking.
·Alwayspayattentionto thepositionof theairpipeto preventitfrombeingcutor
damagedbytheblade.
·Itispossibleto assemblecuttingunitFP861VonmachinesO.E.M.onlyiftheiroriginal
structureisnotmodified.Otherwise,theinterventionmustbecertifiedbyRasor®.
LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.
Eventhoughthecuttingunitissafe,operatorsmust payattentionto preservetheirand
otherpeople’ssafety.

EN
9
10.INSTALLATION AND USE
Toinstall andusethecuttingunitdoasfollows:
1)Fixthecuttingunitto themachinebymeans of aflatorangle
bracketto mountontheupperpartof themotorsupportof
theunit.
NOTE
Thecuttingunitcanbeinstalledinanypositionorangle:vertical,
usidedown,lateral.Thealuminium basedoes not haveto touch the
machinetable.
2)Laydownthematerialto becut;
3)Connecttheairhosetoquickconnection“A”(notsupplied)
(see picture4);
4)Setthepressuregauge(option)to 6bar;
5)Putthematerialonthecuttingbase(see picture5);
6)Adjustthemovingfrontprotectionaccordingto thethickness of thematerialto cut;
7)Enabletheairremotelyandcarryoutthecuttingoperation.
NOTE
It ispossibleto usecuttingunitFP861Vbothkeepingitfixedand
makingthematerialslideandviceversa.It isimportantto keepthe
materialto cutasstretchedaspossibleto preventitfromcurling
WARNING
Donotusethetwoboltswhich connectthemotortothe
cuttingpart tofix cuttingunit FP861V,otherwisethemotor
shaftcouldbreak.Inthiscasethewarrantywill be void.
4
5
A
11.AIRPRESSUREGAUGE(OPTION)
5
1
2
3
4
6
7
8
6
Thecuttingunitmust benecessarilyfedwithlubricated
airwithapressureof 4-6bar.
Rasor®offers,asoption,areductionunitfilterwitha
pressuregaugealreadycalibratedwiththequantityof
oil to bedeliveredasoption.
Theunitshownalsoinpicture6ismadeupof:
1-pressurereducer;
2-valveto drainthecondensate;
3-drip-feedoilerunit;
4-oil tank;
5-pressuregauge;
6-condensatetank;
7-pipefittingtoconnectthequickconnectionto
thenetwork;
8-pipefittingto connectthequick connectionto thescissor.
Fortheuseandmaintenancereadtheinstructionsheetsuppliedwith
thefilter.

EN
10
12. BLADESHARPENING
Afterusingthecuttingunitforsomehourswithout
interruption,orifits cuttingcapacityisreduced,itisnecessary
to sharpentheblade.
Tocarryoutthisoperation,startthebladeandpress sharpener
“2”onthebladeitself(bymeans of push button“1”,asshown
in picture7)for3-4seconds.Repeatthisoperation 2-3times.
Check periodicallythatthegrindingwheelisnot wornordirty.
Ifitis worn orits surfaceis irregular,replaceit.
13. LUBRICATION
Theremust not bestains of greaseoroil ontheblade. 8
WARNING
2
7
A
1
Every3-4workingdays,itisnecessaryto lubricatethegear
pair.Inorderto carryoutthisoperation,removeprotective
plug“A”locatedontheheadof thecuttingunitandfill it
withRasorlubricatinggrease.Screwplug“A”againafew
turns.Screwplug“A”afewturns every2-3workingdays
(seepicture8).
Oncetheplugisscreweduntil theend,fill itagain.