RASOR SW12SSX User manual

CUTTING UNIT
USE MANUAL
SW12
SSX
SW12
SSX

2
EN
COMPANY
ACKNOWLEDGMENT
Dear Customer,
thank you for choosing a Rasor®Elettromeccanica S.r.l. product.
Rasor®has been a reference point in the field of cutting systems in the textile, clothing,
furniture, tailoring, sport, chemical, automotive, nautical and insulating material sectors for
years. Its production has been always synonymous with reliability attested by many of
satisfied customers.
Rasor®quality system supervises all the company activities in order to provide the Customer
with a service that meets its needs and expectations in terms of product quality, delivery
reliability and stock of finished products.
All the parts of the devices have been planned and produced to guarantee an optimum
performance. In order to keep the high quality level and the long reliabilty of the Rasor®
products, it is recommended to use only original spare parts and to contact the head
office for any maintenance work.
Rasor®Elettromeccanica S.r.l. was established in Milan in 1946 by the two promoting partners
Spinelli and Ciminaghi. For more than sixty years it has been producing automatic cutting
systems, cutting units for textile applications and electric and pneumatic cutters.
Initially considered as a point of reference for cutting systems in the
textile applications, the Rasor®products are nowadays widely used in
other fields: chemical, automotive, nautical and sport sectors and in
furniture manufacturing.
Rasor®can rely on the professional continuity of three generations,
thanks to the precious support of the promoting partner, to his passion, dedication and
great experience of seventy years.
The main characteristic of Rasor®is that each working phase, starting from the manufacturing
of the product up to its packing and delivery is carried out in Rasor®premises by qualified
operators who have professionaly grown up following the spirit of the company and of its
founders. This ensures the high quality which Rasor® has always considered as essential
since the beginning of its activity.
Following the innovative spirit mentioned above, our company is constantly focused on the
improvement of the product quality, on the study and development of new materials and
technologies.

EN
3
1. GENERAL SAFETY RULES
This manual is an integral part of cutting unit SW12SSX and must be carefully
read before using it since it gives important indications with regards to its safe
installation, use and maintenance. Keep it with care.
Before using cutting unit SW12SSX, read carefully the following general
safety rules.
• PACKAGING.
After taking off the packaging make sure that the cutting unit is intact. In
case of doubt do not use it and contact an authorized service centre. Do not
leave pieces of packaging (plastic bags, foam polystyrene, boxes, etc.) within
the reach of children or disabled persons since they are potential sources of
danger.
• AVOID DANGEROUS ENVIRONMENTS.
Prevent the cutting unit SW12SSX components from coming in contact with
damp or wet surfaces.
•KEEPCHILDRENAWAY.
Unauthorized persons, in particular children, must be kept away from the working
area.
•FEEDCABLE.
Prevent the feed cable from coming in contact with hot objects, pointed
surfaces or sharp edges. Never pull the feed cable of the machine. It must
never be replaced by the user. If necessary contact professionally qualified
staff.
• KEEP THE WORKING AREA ALWAYS IN ORDER.
The workplace must always be kept in order and well lightened; liquids or oil
traces must not be present.
• ALWAYS USE CUTTING UNITS SW12SSX PROPERLY.
Use the cutting units only to carry out the works they have been designed
for; do not use them improperly.
• OBSERVE THE USE OF THE TOOLS.
Do not cut excessively thick materials and always check blade conditions.
• AVOID ACCIDENTAL STARTINGS.
Before connecting cutting unit SW12SSX, make sure that everything is installed
properly.
• CLOTHING.
Do not use large clothes or accessories that might get stuck in the moving
parts.
• GOGGLES AND PROTECTIVE METAL MESH GLOVES.
Always use goggles, protective metal mesh gloves approved by Rasor®during
use and maintenance operations (according to UNI EN 388:2004 standard).
•SPAREPARTS.
During maintenance and replacement operations use only original spare parts.
Blade maintenance must be only performed by Rasor®technicians.
• INSTALLATION.
Any installation that is not in conformity with these
specifications could jeopardize your safety and cancels the
warranty.

4
EN
ALL RIGHTS ARE RESERVED ACCORDING TO THE
INTERNATIONAL COPYRIGHT CONVENTIONS,
The reproduction of any part of this manual, in any form, is forbidden without
the prior written authorization of Rasor®Elettromeccanica S.r.l.
The content of this guide can be modified without prior notice. Great care has
been taken in collecting and checking the documentation contained in this
manual to make it as complete and comprehensible as possible.
Nothing contained in this manual can be considered as a warranty, either
expressed or implied - including, not in a restrictive way, the suitability warranty
for any special purpose. Nothing contained in this manual can be interpreted as a
modification or confirmation of the terms of any purchase contract.
Rasor®Elettromeccanica S.r.l. machines have not been conceived to work in areas at risk of
explosions and at high risk of fire and they cannot cut wet or damp materials. Moreover, they
cannot work in case of rain.
In case of damage or malfunction, cutting unit SW12SSX must not be used until the Customer
Care Technical Service has repaired them.
The original configuration of the cutting unit must not be changed at all.
On receiving the machine make sure the supply corresponds to what has been ordered.
In case of non-compliance immediately inform Rasor®.
Also make sure the cutting unit has not been damaged during transport.
Customer Care Technical Service
WARNING
The installer and the maintenance man must know the content of this manual. Although
the main features of the machine described in this manual are not subject to change,
Rasor®Elettromeccanica S.r.l. reserves the right to modify the components, details
and accessories it deems necessary to improve the machine or to meet manufacturing
or commercial requirements at any time and without being obliged to update this
manual immediately.
Informative letter
For any information, please contact
® ELETTROMECCANICA S.r.l.
Via V. Caldesi, 6; 20161, MILANO (MI) - ITALY
Tel: [phone]; Fax: [phone]
e-mail: [e-mail]
web: www.rasor-cutters.com
WARNING
RASOR

EN
5
2. TRANSPORT AND PACKAGING
The cutting unit is delivered in a cardboard box, inside which there are various options. The
code of the ordered product and its serial number are indicated outside the package (see
picture 1). The following accessories are contained in a bag inside the package:
1) Poligonal blade;
2) Wrench for blade nut disassembly.
3) Shuko cable without plug;
4) Drift for blade disassembly.
2
2
3. PLATE DATA
The manufacturer's identification and CE STANDARD 2006/42/CE conformity plate (see picture
below) is located on the front part of the cutting unit.
The plate must not be removed at all, even if the machine is resold. Always refer to
the serial number (written on the plate itself) when contacting the manufacturer.
Several safety warnings are printed on a card which is applied to the cutting unit feeding
cable; such warnings must be strictly followed by everyone dealing with the machine. The
company is not to be held responsible for damage to property or accidents to
people which might occur if the above-mentioned warnings are not observed. In
such a case, the operator is the only person responsible.
3
READ
THE
INSTRUCTION
MANUAL
DO NOT
REMOVE
THE
SAFETY
DEVICES
HIGH
VOLTAGE
SHEARING
RISK
USE
METAL
GLOVES
USE
GOGGLES
1
1
Class II double insulation
Serial number
Year of production
Model
Electric data
4
SW12SSX
220 230 50 60 2180
850
J

6
EN
4. PRODUCT DESCRIPTION
The fixture described in this manual is a cutting unit model SW12SSX which can be assembled
on automatic machines (e.g. spreaders, computerized cutting) by means of proper holes
located in the motor support.
SW12SSX can operate continuously and it can cut at various widths by means of multiple
installation. By cutting with the blade and the counterblade always in contact and thanks to
the steel upper quality of the blade supplied, SW12SSX guarantees the clean separation
without frayings of the two borders of the cut material. Moreover, the 220 Volt single-phase
motor guarantees a blade peripheral speed of 280 m/min allowing great cutting performances
in terms of traversing speed/speed of travel.
The 120 mm blade diameter and the power motor (180 Watt) of the cutting unit make it ideally
suited for small radius cut profiles on materials with thickness up to 5 cm. A sharpener assembled
on the cutting unit head allows sharpening the blade at any moment without disassembling it.
After carrying out this operation, it is possible to start cutting again. A high power motor,
perfectly balanced, with a high number of revolutions and totally free of maintenance,
reduces the vibrations to the minimum, thus making the cutting unit complies with European
Directive No. 2002/44/EC concerning the risks deriving from mechanical vibrations.The
mechanical parts are made of high resistance steel, bronze and aluminium and require lubrication
after several working hours.
1 Switch provided with light 7 Movable front protection
2Motorcover8
Aluminium base covered with
Teflon®
3 Connector socket 9 Poligonal blade
4 Motor frame 10 Plate blocking the threads
5 Sharpener push button 11 Greaser
6 Motor support 12 Carbide counterblade
13 Motor lower cover with assembly
holes
Device components
1
2
3
4
11
7
810
5
6
13
9
12

EN
7
7. FIELD OF APPLICATION
6. NOISE LEVEL
It is advisable for cutting unit SW12SSX owners to verify the compliance with the standard
concerning safety of workers: Italian legislative decree 81/08.
The maximum acoustic pressure level emitted by cutting unit SW12SSX is about 60 dB (A).
Noise tests have been carried out in compliance with Standard ISO 11202 (1995). The
device noise levels, measured at different distances (without any sound wave filtering system),
vary in the extent of few db (A).
Cutting unit SW12SSX has been designed, manufactured and assembled to cut every kind
of fabrics or materials, with the exception of metal, plastic or wood, by means of rotary
poligonal blades.
This equipment must not work:
- in areas prone to explosions;
- in presence of fine dust or corrosive gases;
- on wet or damp materials;
- to cut plastic, metal and wooden materials.
It is forbidden to use cutting unit SW12SSX for purposes different from the above-mentioned
ones.
5. TECHNICAL FEATURES
This technical data is only indicative and may be subject to change without notice.
8 side blade Ø 120 mm, H.S.S. steel
12 side blade Ø 120 mm, H.S.S. steel
Circular blade Ø 120 mm, H.S.S. steel
8 side blade Ø 120 mm, H.S.S. steel covered
with TIN
12 side blade Ø 120 mm, H.S.S. steel covered
with TIN
8 side blade Ø 120 mm, carbide metal
8 side blade Ø 120 mm, H.S.S. steel covered
with Teflon®
12SHSSTF
Features of the available blades
12SHSS
12CHSS
12SMD
12DHSSTN
12SHSSTN
12DHSS
NOTE
120 mm with carbide counter
blade
850 rpm
about 50 mm
Monophase 220 V - 180 W
2 A
3100 g
4000 g
1,5 m
LUX 200
< 2,5 m/s2
0 ~ 55°C
10 ~ 95% without condensate
Cutting working depth
Motor power
Weight (with feeding cable)
Cutting unit SW12SSX features
Blade diameter
Blade speed
Max. Absorption
Temperature
Humidity
Weight with package
Electric cable length
Minimum luminosity for working
o
p
erations
Vibrations at the start up

8
EN
8. USE WARNINGS
We recommend following the indications below in order to work in safety conditions.
•All the operations must be carried out complying strictly with the safety rules of the
country where the device is to be installed.
•It is STRICTLY FORBIDDEN to smoke during the installation or adjustment operations
of the cutting unit.
•The Customer undertakes to comply with and make his staff observe all the rules
and regulations in force concerning safety, prevention of accidents and health in the
work place.
Therefore, the Customer assumes the responsibility to strictly follow all the rules and
regulations in force, as well as the special provisions in force in sport and public
installations the Customer declares to know after receiving all the relative necessary
information.
•The cutting unit also works without its safety protective device. This protective device
must NEVER be removed.
•Always check the resistance of the material to be cut and the kind of blade which is
being used.
•The Customer shall equip his own personnel with all the individual safety protections for
the execution of the works, as well as with the ones which might be prescribed by the
Manufacturer due to specific danger conditions of the plant or of the area where the
personnel must work.
•Always pay attention to the electric cable position to prevent it from being cut or
damaged by the blade.
•It is allowed to assemble cutting unit SW12SSX on machines O.E.M. on condition that
their original structure is not modified. Otherwise, the intervention must be certified by
Rasor®.
Firstly make sure that the lines and electric systems of the machine, on which the SW12SSX
will be installed, are able to supply the cutting unit with power correctly, in compliance with
the safety rules (for the feature required see par. 5).
We suggest installing a magnetothermic safety device before the cutting unit and check
that the ground circuit is effective. Before working on the feeding cable, unplug the unit.
Check that electric connections and protections correspond to the
driving force and to the plate data values (voltage and current),
required by the different electric circuits. Possible faulty ground
connections make the working conditions unsafe. Possible damages
are not charged to Rasor®. By referring to the CEI 11-27/1 standard
all the works carried out by means of electric current must be
performed by a staff, who has been provided with all the devices
required by the above-mentioned standard. For the works carried
out under voltage, it is necessary that the employer certifies the
suitability, against formative processes. As the cutting unit SW12SSX
is supplied without plug, the user must use a plug homologated in
the country in which the cutting unit is used. In the European Countries
a Shuko plug is required (see picture 3). Never change the lenght of the
cable supplied. The cutting unit SW12SSX is a class II electric device;
therefore, it does not need earthing.
WARNING
3
9. ELECTRIC CONNECTION

EN
9
10. RESIDUAL RISKS
11. INSTALLATION AND USE
Even though the cutting unit is safe, operators must pay attention to preserve their and
other people’s safety.


At the end of the working operations, the motor could be very hot.

The cutting blade can work even if the protective device is disassembled.
To install and use the cutting unit manually, proceed as follows:
1) Fix the cutting unit on level squares or angles by means of four 5MA screws, by inserting
them in the four holes located in the motor lower cover (see pictures 4 and 5).
NOTE
The cutting unit can be installed in any position/angle: vertically, laterally and it can be turned
upside down. It is not necessary that the aluminium base touch the machine table.
2) Lay the material to be cut;
3) Plug the cutting unit into the electrical outlet (see picture 6);
4) Put the material on the cutting foot (see picture 7);
5) Adjust the front mobile protection according to the thickness of the material to be
cut (see picture 7);
6) Enable the switch; once it has been enabled, it lights up with a green light (see picture 8).
NOTE
Cutting unit SW12SSX can work in a fixed position (the material moves) or it can move
forward while the material is kept in the same position. Make sure the material to be cut is
properly stretched, preventing it from curling.
WARNING
Never use the two bolts which fix the motor to the cutting part to fasten cutting unit SW12SSX.
This operation may cause the motor shaft to break. In this case, warranty is not valid.
78
4 5 6

10
EN
12. BLADE SHARPENING
13. LUBRICATION
Every 3-4 working hours, it is necessary to lubricate
the pair of gears. To carry out this operation, remove
protective plug “A” located on the motor support of
the cutting unit and fill it with lubricating grease Rasor.
Screw plug “A” again few turns. Screw plug “A” some
turns every 3-4 working hours (see picture 11).
The blade must never be dirty with grease or oil.
WARNING
After many hours of a continuative use of the cutting
unit, or if it would not be able to cut anymore, it is
necessary to sharp the blade.
To carry out this operation, start the blade and press
sharpener “2” located on it for 3-4 seconds (by
pressing push button “1”, as shown in picture 9).
Repeat the operation 2-3 times.
If the sharpening operation is not effective, check the
wear of emery grinding wheel “3” (see picture 10).
If emery grinding wheel “3” is too worn or dirty,
replace it.
14. MOTOR BRUSH REPLACEMENT
Worn motor brushes could create a cutting unit malfunction (no starting, intermittent start,
etc.), therefore it should be better to verify their wear periodically.
Open the motor cover by unscrewing 4 screws “4” on the cutting unit head (see picture
12). Remove the metal contacts that close the brushes with a slotted screwdriver (see
picture 13). Remove the brushes and check their wear: if the graphite has a length shorter
than 15 mm or it is uneven, replace it (see picture 14).
Close the metal contacts again by making sure that they adhere well to the metal part of the
brush. Finally close the motor cover again.
1
2
10
3
9
11
A
12 13
14
4

EN
11
If the blade is no more able to cut (even after repeating
the sharpening operation several times) it is necessary to
replace it. To carry out this operation, use wrench “1”
and drift “3” locking the blade (shown in picture 15).
To replace the blade, proceed as follows:
1) Use some protective gloves in compliance with
Italian Legislative Decree 81/08;
2) Remove the mobile front safety protection “B” (see
picture 16) by unscrewing pin “C” and removing
the washer “D” as shown in picture 17.
Remove the fixed rear safety protection “A” (see
picture 16) by unscrewing the two cross screws
“E” by means of a screwdriver (not supplied by
the manufacturer) as shown in picture 18.
3) Insert drift “3” (see picture 15) into hole “F”, so as
to lock the blade (the hole on the blade must
correspond to the one on the structure).
4) Use wrench “1” to unscrew nut “G” and remove
blade “H” (see picture 18).
5) Replace the worn blade with the new one “2”,
being careful to center the blade on the shaft, in
the correct position, and remember to assemble it,
so that the Rasor writing can be seen by the
operator.
6) Assemble all the components again and carry out
the sharpening.
15. BLADE REPLACEMENT
1
15
16
A
B
3
2
17
18
D
C
E
F
G1
H

12
EN
17. SPARE PARTS / EXPLODED VIEW
16. TROUBLESHOOTING


SOLUTION
Check that the blade and the counterblade are in contact
Check the kind of fabric
Sharpen the blade
Check the fabric thickness
Check the compatibility between blade and fabric
Make sure that the motor turns correctly
Reduce the speed of travel
Check the counterblade integrity
Carry out the lubrication
Disassemble the blade and remove the material residues
Check the wear of the pair of gears
Check the electric connections
Check the motor brushes
Check the feeding cable
Check possible electric problems on OEM machine
The cutting unit starts slowly, works
intermittently or it does not start

PROBLEM
The cutting unit is noisy
The fabric is not cut or it gets stuck between the
blade and the counterblade
CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION
12SHSS 8-SIDE BLADE Ø 120 mm, H.S.S. STEEL SW121200 ANTI-GREASE WASHER SW126102 REFERENCE PIN T 100700 BRUSH HOLDER
SW1022S MOTOR FRAME WITH MAGNETS,
WITHOUT HANDLE SW121300 COMPLETE ROTOR 220 V SW126103 VITI 2,5MA FISS. CORONA T 100800 BRUSH SPRING
SW1029S ELECTRONIC FEEDING CIRCUIT SW121301 COMPLETE ROTOR 110 V SW126201 GEAR BEVEL series >2001 T 100900 SCREW FASTENING THE BRUSH
HOLDER
SW1037S SCREW FASTENING THE FEEDING
CIRCUIT SW121500 FAN SW126300 RING NUT FASTENING THE BLADE T 101801 ELASTIC PIN
SW1076S SPRING WITH DOWEL SW121600 MOTOR BEARING L12 SW127201 GEAR BEARING R6 series > 2001 T 102001 SCREW FASTENING THE UPPER COVER
SW107900 SCREW FASTENING THE
COUNTERBLADE HOLDER SW121700 ELASTIC RING SW1274MS LEFT BASE WITH BEVEL mm 130x50x10 T 102100 SCREW FASTENING THE LOWER COVE
R
SW1080S COUNTERBLADE HOLDER LEFT SW121800 GEAR WORM SCREW SW1274MSCP
L
LEFT BASE WITH BEVEL mm
130x50x10 COMPLETE T 102201 PAIR OF PERMANENT MAGNETS
SW1081S CARBIDE COUNTERBLADE LEFT SW121801CPL COMPLETE PAIR OF GEAR series>
2001 SW127500 GEAR BEARING ADJUSTMENT T 102702 THREE-POLE SOCKET
SW108200 SCREW FASTENING THE
COUNTERBLADE SW1219S MOTOR LOWER COVER SW127501 FASTENING ADJUSTING DOWEL T 102904L CAP SWITCH WITH LIGHT, SERIES 2008
SW108700 SHARPENER PIN SW122000 MOTOR UPPER COVER SW127502 WASHER T 104700 GREASER CAP
SW108800 EMERY SPRING Ø 11 mm SW1222SSET COMPLETE MOTOR PART SW127600 CAP T 104800 GREASER
SW108900 SHARPENER BUSH SW124101 3x10 MA SCREW FASTENING THE
REAR GUARD SW127801 PLATFORM SECTOR T 105000 SCREW 2.6MA FASTENING THE PLATE
BLOCKING THE THREAD
SW109000 EMERY SPRING Ø 6 mm SW1241S LEFT REAR PROTECTION GUARD SW128600 EMERY Ø 30x10x6, MIDDLE GRAIN T 105200 MOTOR SUPPORT FIXING BOLT
SW109100 SHARPENER CAP WITH BEARING SW1244S LEFT FRONT PROTECTION GUARD SW1286CPL EMERY UNIT COMPLETE T 105300 SPLIT WASHER
SW109200 SCREW FASTENING THE SHARPENER
CAP SW1244SCPL LEFT FRONT PROTECTION SET T 100102 MOTOR CAP WITH SLOT T 105400 ANTI-FRICTION BUSH
SW109300 WASHER SW1249S PLATE BLOCKING THE THREAD LEFT T 100200 SCREW FASTENING THE MOTOR CAP T 107000 SCREW FASTENING THE
BASE/PLATFORM/SECTOR
SW120400 MOTOR BEARING ADJUSTMENT SW125501S COMPLETE MOTOR SUPPORT LEFT T 100201 SCREW FASTENING THE CONNECTOR
SOCKET T 107500 BLADE ASSEMBLING/DISASSEMBLING WRENCH
SW120500 THRUST BELLEVILLE SPRING SW125600 RING UNDER BLADE T 100300 ADJUSTMENT LOCKING SCREW T 107600 DRIFT LOCKING THE BLADE
SW121000 MOTOR BEARING L9 SW126101 BLADE GUIDE PIN series > 2001 T 100600 BRUSH T 107900 LUBRICATING GREASE
T 864500 SCREW FASTENING THE GUARD
T 864600 WASHER

SW1249S
T105000
T 864500
SW1244S
T 864600
SW1076S
SW1274MS
SW1081S
SW1080S
SW108200
SW127801
SW107900
SW126201
SW1274MSCPL
12SHSS
SW126300
SW1241S
SW124101
SW125501S
SW121800
SW126201
SW121801CPL
SW1286CPL
SW128600
T107600
T107500
T107900
T100600
SW1222SSET
T101801
T100201
T100200
T100102
T102702
T102904L
SW1029S
SW1037S
SW122000
SW121000
SW121200
T100800
T102001
T100900
T102201
T100700
T100300
T100900
SW120500
SW120400
SW121600
SW121500
SW1022S
dal 1946
®
T102100
SW121700
SW1219S
SW126102
SW127201
SW126103
SW126101
T105400
SW125600
SW127502
SW127201
SW127500
SW127600
SW127501
T 105300
T 105200
SW109200
SW108700 SW109100
SW108900
SW108800
SW109000
SW109300
T104700
T104800
T107000
SW1244SCPL
SW121300 (220-230 V, 50-60 Hz) SW121301 (110V, 50-60 Hz)

WARRANTY
Rasor®Elettromeccanica S.r.l. cutting unit has a 12 month warranty from the date indicated
on the last page of this manual, except in case of different written agreements.
The warranty covers all manufacturing and material defects. Replacement and repair operations
are covered only if carried out by our company and at our workshop.
If in-warranty goods need to be repaired, the customer must always send the complete
machine to Rasor®. Single units will not be repaired under warranty.
The material to be repaired must be sent CARRIAGE FREE.
Once the machine has been repaired, it will be sent CARRIAGE FORWARD to the customer.
The warranty covers neither technicians' intervention on site nor the machine disassembly
from the installation place.
If for practical reasons, one of our technicians is sent to the premises, the customer will be
charged the costs plus the travelling expenses.
The warranty does not include:
failure caused by wrong use or assembly,
failure caused by external agents,
failure caused by lack of maintenance or neglicence;
blades and parts subject to wear.
WARRANTY FORFEITURE:
In case of arrearage or other breaches of contract,
Whenever changes or repairs are carried out on our cutting units without our prior
authorization,
Whenever the serial number is tampered with or cancelled,
Whenever the damage is caused by improper use, bad treatment, bumps, falls and
other causes not due to normal working conditions,
Whenever the unit seems tampered with, dismantled or previously repaired by
unauthorized staff,
In case the cutting units are used for purposes that are different from the ones
described in this manual.
All repair operations carried out under warranty do not interrupt its duration.
All disputes will be settled in the court of justice of Milan (Italy).
We thank you in advance for the attention you will pay to this manual and we invite you to
inform us of any change you deem necessary to improve it and make it more complete.

RASOR ELETTROMECCANICA SRL
Via Vincenzo Caldesi 6
20161 Milan ∙ Italy
ph. [phone]
fax [phone]
[email protected]
www.rasor-cutters.com
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