RASOR D 100 Mounting instructions

USE MANUAL
ED.1-07/08
english
BENCHCUTTER
MOD.D100

2
EN
COMPANY
ACKNOWLEDGMENT
Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 bythetwopromotingpartners
Spinelli andCiminaghi.Formorethansixtyyearsithasbeenproducingautomaticcutting
systems,cuttingunits fortextileapplications andelectricandpneumaticcutters.
Initiallyconsideredasapointof referenceforcuttingsystemsinthe
textileapplications,theRasor®products arenowadayswidelyusedin
otherfields:chemical,automotive,nauticalandsportsectorsandin
furnituremanufacturing.
Rasor®canrelyontheprofessionalcontinuityof three generations,
thankstotheprecious supportof thepromotingpartner,to hispassion,dedicationand
greatexperienceof seventyyears.
Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing
of theproductupto its packinganddeliveryiscarriedoutinRasor®premisesbyqualified
operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its
founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessential
sincethebeginningof its activity.
Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe
improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand
technologies.
DearCustomer,
thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.
Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,
furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor
years.Itsproductionhasbeenalwayssynonymouswithreliabilityattestedbymanyof
satisfiedcustomers.
Rasor®qualitysystem supervisesall thecompanyactivities in orderto providetheCustomer
withaservicethatmeets its needsandexpectations intermsof productquality,delivery
reliabilityandstock of finishedproducts.
Allthepartsofthedeviceshavebeenplannedandproducedto guaranteeanoptimum
performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®
products,itisrecommendedto useonlyoriginalsparepartsandto contactthehead
officeforanymaintenancework.

EN
3
1.GENERALSAFETY RULES
ThismanualisanintegralpartofbenchcutterD100andmustbecarefully
readbeforeusingitsinceitgivesimportantindicationswithregardstoits safe
installation,useandmaintenance.Keepitwithcare.
BeforeusingbenchcutterD100,readcarefullythefollowinggeneralsafety
rules.
•PACKAGING.
Aftertakingoffthepackagingmakesurethatthebenchcutterisintact.In
caseofdoubtdonotuseitandcontactanauthorizedservicecentre.Donot
leavepiecesofpackaging(plasticbags,foampolystyrene,boxes,etc.)within
thereachofchildrenordisabledpersonssincetheyarepotentialsourcesof
danger.
•AVOIDDANGEROUSENVIRONMENTS.
PreventthebenchcutterD100components fromcomingincontactwith
damporwetsurfaces.
•KEEPCHILDRENAWAY.
Unauthorizedpersons,inparticularchildren,mustbekeptawayfromthe
workingarea.
•FEEDCABLE.
Preventthefeedcablefromcomingincontactwithhot objects,pointed
surfacesorsharpedges.Neverpullthefeedcableofthemachine.Itmust
neverbereplacedbytheuser.Ifnecessarycontactprofessionallyqualified
staff.
•KEEPTHE WORKINGAREAALWAYSINORDER.
Theworkplacemustalwaysbekeptinorderandwell lightened;liquidsoroil
tracesmustnotbepresent.
•ALWAYSUSEBENCHCUTTERSD100PROPERLY.
Usethebenchcuttersonlytocarryouttheworkstheyhavebeendesigned
for;donotusethemimproperly.
•OBSERVETHEUSEOFTHE TOOLS.
Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.
•AVOIDACCIDENTALSTARTINGS.
BeforeconnectingbenchcutterD100, makesurethateverythingisinstalled
properly.
•CLOTHING.
Donotuselargeclothesoraccessoriesthatmightgetstuck inthemoving
parts.
•GOGGLESANDPROTECTIVEMETALMESHGLOVES.
Always usegoggles,protectivemetalmesh glovesapprovedbyRasor®during
useandmaintenanceoperations(accordingtoUNIEN388:2004standard).
•SPAREPARTS.
Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.
Blademaintenancemust beonlyperformedbyRasor®technicians.
•INSTALLATION.
Anyinstallationthatisnotinconformitywiththese
specifications couldjeopardizeyoursafetyandcancelsthe
warranty.

4
EN
CustomerCareTechnicalService
WARNING
Informativeletter
Foranyinformation,pleasecontact
RASOR®ELETTROMECCANICA S.r.l.
ViaV.Caldesi,6;20161,MILANO(MI)-ITALY
Phone:[phone];Fax:[phone]
e-mail: [e-mail]
web: www.rasor-cutters.com
WARNING
Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although
themainfeaturesof themachinedescribedinthismanualarenot subjecttochange,
Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details
andaccessoriesitdeemsnecessaryto improvethemachineorto meetmanufacturing
orcommercialrequirementsatanytimeandwithoutbeingobligedto updatethis
manualimmediately.
ALLRIGHTSARERESERVEDACCORDINGTOTHE
INTERNATIONALCOPYRIGHTCONVENTIONS,
Thereproductionof anypartof thismanual, inanyform,isforbiddenwithout
thepriorwrittenauthorizationofRasor®ElettromeccanicaS.r.l.
Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas
beentakenincollectingandcheckingthedocumentationcontainedinthis
manualto makeitascompleteandcomprehensibleaspossible.
Nothingcontainedinthismanualcanbeconsideredasawarranty,either
expressedorimplied-including,not inarestrictiveway,thesuitabilitywarranty
foranyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa
modificationorconfirmationof thetermsof anypurchasecontract.
Rasor®ElettromeccanicaS.r.l.machineshavenot beenconceivedtoworkinareasatriskof
explosions andathigh riskof fireandtheycannotcutwetordampmaterials.Moreover,they
cannotworkincaseofrain.
Incaseofdamageormalfunction,tablecutterD100 mustnotbeuseduntil theCustomer
CareTechnicalServicehasrepairedthem.
Theoriginalconfigurationof thetablecuttermustnot bechangedatall.
Onreceivingthemachinemakesurethesupplycorrespondstowhathasbeenordered.
In caseofnon-complianceimmediatelyinform Rasor®.
Alsomakesurethescissorshavenotbeendamagedduringtransport.

EN
5
2.TRANSPORTAND PACKING
2
2
3.PLATE DATA
Themanufacturer'sidentificationandCESTANDARD2006/42/CEconformityplate(see picture
below) islocatedonthefrontpartof thebenchcutter.
Theplatemust not beremovedatall,evenifthemachineisresold.Alwaysreferto theserial
number(writtenontheplateitself)whencontactingthemanufacturer.
Severalsafetywarningsareprintedonacardwhichisappliedto thecutterfeedingcable;
such warnings must bestrictlyfollowedbyeveryonedealingwith themachine.Thecompany
isnot to beheldresponsiblefordamageto propertyoraccidents to peoplewhichmight
occuriftheabove-mentionedwarningsarenot observed.In suchacase,theoperatoristhe
onlypersonresponsible.
3
READ
THE
INSTRUCTION
MANUAL
DONOT
REMOVE
THE
SAFETY
DEVICES
HIGH
VOLTAGE
SHEARING
RISK
USE
METAL
GLOVES
USE
GOGGLES
1
1
ClassII doubleinsulation
Serialnumber
Yearofproduction
Model
Electricdata
4
5
Thebenchcutterisdeliveredinacardboardbox,insidewhichtherearevarious options.
Thecodeof theorderedproductandits serialnumberareindicatedoutsidethepackage
(see picture1).Thefollowingaccessoriesarecontainedinabaginsidethepackage:
1) Circularblade;
2) Butterflywrenchforbladenutdisassembly.
3) Shukocablewithoutplug;
5) Fuse;
6) Driftforbladedisassembly.

6
EN
4. PRODUCTDESCRIPTION
1
23
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1Switchprovidedwith light 10 Plateblockingthethreads
2Motorcover 11 Greaser
3Connectorsocket 12 Sharpener drivinglever
4Motorframe 13 Fixedbackprotection
5Sharpener 14 Safety catchtoenable thestarting
lever
6Grindingwheeladjustment 15 Startinglever
7Movable front protection 16 Handle
8
Rollerplatformcoveredwith
Teflon
®17 Slidingfoot
9Cicularblade
Devicecomponents
Thefixtures describedin this manualis abench cuttermodelD100 which is usedin orderto
quicklycutfabricsinthetextileindustryandothermaterials.It isextremelyversatileand
powerful,itrequireslittlemaintenanceandhasverylowmanagementcosts.Thanksto the
useof twostonesto sharpentheblade,aslidingfootandaneffectivecuttingsystemwith
circularblade,thebenchcuttercancutdifferentmaterials,suchasnaturalfibers,cotton,
linen,silkandwoollen yarn.
Thesmall dimensionsof theblade(100mm)andthelightweight(only3000g) of the
cutter,makeitideallysuitedforsmall radius cutprofileson materialswith thickness upto 3,5
cm.Thewideslidingbearingbaseallowstheoperatorto slidethecutteronthetable
withoutefforts.Asharpenerassembledonthecutterheadsallowswhettingthebladeat
anymomentwithoutdisassemblingit.Aftercarryingoutthisoperation,itispossibleto start
cuttingagain.Ahighpowermotor,perfectlybalanced,withahighnumberof revolutions
andtotallyfree of maintenance,reducesthevibrations to theminimum,thus makingthe
benchcuttercomplieswithLegislativeDecree No. 187 dated19/8/2005,whichadopts
EuropeanDirectiveNo.2002/44/CEconcerningtherisksderivingfrommechanicalvibrations.The
mechanicalparts aremadeof highresistancesteelandbronzeandrequirelubricationafterseveral
workinghours.

EN
7
7.FIELDOFAPPLICATION
6.RUMOR LEVEL
5.TECHNICALFEATURES
Thetechnicaldata areonlyindicativeandtheycanbechangedwithoutnotice.
Germanyextracarbonsteelcircularblade
HSSsteelcircularblade
Extracarboncircularblade,coveredwith
Teflon
HSS steelcircularblade,coveredwith
T.I.N.
86CHSS
86CHSS
Featuresofthe available blades
86CEXT
86CEXT
NOTE
It isadvisableforbenchcutterD100’sownersto verifythecompliancewiththestandard
concerningsafetyof workers:Italianlegislativedecree N.277 ITEMIV(DATED15-08-91).
Theuseof earprotectingdevicesiscompulsory.
Themaximum acousticpressurelevelemittedbybenchcutterD100 isabout60 dB(A).
NoisetestshavebeencarriedoutincompliancewithStandardISO 11202(1995).The
devicenoiselevels,measuredatdifferentdistances(withoutanysoundwavefiltering
system),varyintheextentof fewdb (A).
BenchcutterD100 hasbeendesigned,manufacturedandassembledto cuteverykindof
fabrics ormaterials,with theexception of metal,plasticorwood,bymeans of rotarycircular,
decagonalorheptagonalblades.
Thisequipmentmust not work:
-inareasproneto explosions;
-inpresenceof finedustorcorrosivegases;
-onwetordampmaterials;
-to cutplastic,metalandwoodenmaterials.
It isforbiddento usebenchcutterD100 forpurposesdifferentfromtheabove-mentioned
ones.
100mm
1.000 rev./min
about35mm
monophase-90W
1A
3,000Kg
4,000Kg
1,5mt
LUX200
<2,5m/s2
0~55°C
10~95%withoutcondensate
Cuttingworkingdepth
Motorpower
Weight(with feedingcable)
Bench cutterD100 features
Bladediameter
Bladespeed
Absorption
Temperature
Humidity
Weight with package
Electric cable lenght
Minimumluminosity forworking
operations
Vibrations atthestartup

8
EN
8.USE WARNINGS
We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.
·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the
countrywherethedeviceisto beinstalled.
·ItisSTRICTLYFORBIDDENto smokeduringtheinstallationoradjustmentoperations of
thebenchcutter.
·TheCustomerundertakesto complywithandmakehisstaffobservealltherulesand
regulationsinforceconcerningsafety,preventionof accidentsandhealthinthework
place.Therefore,theCustomerassumestheresponsibilitytostrictlyfollowalltherulesand
regulations inforce,as wellasthespecialprovisionsinforceinsportandpublicinstallations
theCustomerdeclaresto knowafterreceivingall therelativenecessaryinformation.
·Thebenchcutterworksalsowithouttheirsafetyprotectivedevice.Thisprotectivedevice
must NEVERberemoved.
·Alwayschecktheresistanceof thematerialto becutandthekindofbladewhichisbeing
used.
·TheCustomershallequiphisownpersonnelwithalltheindividualsafetyprotectionsfor
theexecutionoftheworks,aswellaswiththeoneswhichmightbeprescribedbythe
Manufacturerduetospecificdangerconditionsoftheplantoroftheareawherethe
personnelmust work.
·Onlyoneoperatormustusethebenchcutteralwaysstandingbehindtheguidehandle.
Donot makeanyadjustmentwhilethebladeisworkingorwhiletheelectricplugis
connected.
·Always payattentionto theelectriccablepositiontopreventitfrom beingcutordamaged
bytheblade.
·ItisallowedtoassemblebenchcutterD100onmachinesO.E.M.onconditionthattheir
originalstructureisnot modified.Otherwise,theinterventionmust becertifiedbyRasor®.
9.ELECTRICCONNECTION
WARNING
3
Firstlymakesurethatthelinesareableto feedthecuttercorrectly,incompliance
withthesafetyrules (forthefeaturerequiredseepar.5).
We suggest installingamagnetothermicsafetydevicebeforethecutterandcheck
thatthegroundcircuitiseffective.Beforeworkingonthefeedingcablepull the
plugout.Check thatelectricconnections andprotections
correspondto thedrivingforceandtheplatedatavalues
(voltageandcurrent),requiredbythedifferentelectric
circuits.Possiblefaultygroundconnectionsmaketheworking
conditions unsafe.Possibledamagesarenotchargedto Rasor®.
ByreferringtotheEC 11-27/1standardalltheworks carrying
outbymeans of electriccurrentmustbeperformedbyastaff,
whohasbeenprovidedwithallthedevicesrequiredbythe
above-mentionedstandard.Fortheworkscarriedoutunder
voltage,itisnecessarythattheemployercertifiesthe
suitability,againstformativeprocesses.As thecutterD100 is
suppliedwithoutplug,theusermust useaplughomologatedin
thecountryinwhichthecutterisused.IntheEuropeanCountries
aShukoplugisrequired(see picture 3).Theelectriccableis
equippedwithyellowandgreengrounding.Neverchangethe
lenghtofthecablesupplied.

EN
9
10. RESIDUALRISKS
11.USE
5
4
67
A
Eventhoughthebenchcutterissafe,operatorsmust payattentionto preservetheirand
otherpeople’ssafety.
LAttheendof theworkingoperations,themotorcouldbeveryhot.
LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.
Tousethebenchcuttermanually,proceedasfollows:
1)Laythematerialto becutonatable;
2)Connectthecutterto theelectricfeeding(see picture4);
3)Putthematerialonthecuttingfoot;
4)Adjustthefrontmobileprotectionaccordingto thethicknessof thematerialtobecut;
5)Enabletheswitch;onceithasbeen enabled,itlights with agreen light(seepicture5);
6)Press thestartingleverafterhavingmovedthesafetycatch(see picture6);
7)Push thebenchcutterto thedesireddirection,bytryingto putthematerialinfront
of itselfasstretchedaspossible,preventingitfromcurlinginthefrontpartof the
cutter. Towork,thecuttermust beplacedonasurfaceandmust slidebymeans of
therollsplacedundertheslidingplatform.
NOTE:
Thethrustonthebenchcuttermustbeas uniformaspossible.Tocarryoutlinearcuts with
precision(andto followpredeterminedpaths),wealsorecommendusingthearrowpoint
(see point“A”inpicture7).

10
EN
12.BLADESHARPENING AND SHARPENERADJUSTMENT
13.SLIDING FOOTADJUSTMENT
11
18
10
B
A
9
2
2
A
3
3
Thebladesharpeningiscarriedoutwiththecutteron,
byloweringtheproperlever(1,Pict.8),untilthecutting
edgeoftherotatingbladeisreachedandtheexternal
edgeissharpened.
Tocarryoutagoodsharpening,lowerthelever
progressively(1,Pict.8),byavoidingabruptmovements
andanextremepressureontheleveritself,inorderto
protecttheemerywheelfromwearordamage.The
sharpeningproceduremustbecarriedoutcarefullyin
particularwhenawornbladeisreplacedwithanew
one.Inthiscase,anextremepressureonthesharpening
levermaydamagethecuttingprofileofthenewblade,
compromisingitscorrectuse.Therefore,wesuggest
adjustingtheemerywheelasfollows,afterassemblinga
newbladeonthecutter.
·Disconnectthedevicefromthepowersupply.
·Loosenthethreesharpenerscrews(2,Pict.9),
butdonotremovethem.
·Manuallylowerthesharpenersothattheemeries
comeintocontactwith thecuttingbladeprofile,
asshowninpicture10;thewheelsmustnot
penetrateintotheblademorethan2mm(Pict.
10).
·Manuallyrotatethethreadedbushes (3,Pict.9)
bybringingcloserthetwoemeriesandkeeping
adistancebetweenthemof1-1.2mm.
·Tightenthescrews(2,Pict.9)andsharpenthe
bladeaccordingto themodespreviously
described.
NOTE:duringthisoperationcheckthattheemerywheelsstartrotatingsimultaneously,
bringingnearormovingawayoneofthetwowheelsto getasimultaneous movementof
them.
Aftermanysharpeningoperations,thebladediameter
diminishesprogressively:inthiscase,thefoot(A,Pict.8)
must bebroughtagainnearthebladecuttingprofile.To
carryoutthisoperationdoasfollows:
·Disconnectthedevicefromthepowersupply.
·Overturnthecutterbyputtingthemotoron
theworkingsurface.
·Loosenbutdonot removethescrew(B,
Pict.11)andletthefootslidealongtheproper
groove,puttingitnearthebladeuntilitcomes
closetoit.
·Tightenagainthescrewbykeepingthefootinthisposition
(B,Pict.11).