RASOR DS503 Mounting instructions

DS503 ELECTRIC SCISSORS
USE MANUAL

COMPANY
ACKNOLEDGEMENT
DearCustomer,
thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.
Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,
furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor
years.Itsproductionhasalwaysbeensynonymouswithreliabilityattestedbymanyof
satisfiedcustomers.
Rasor®qualitysystem supervisesall thecompanyactivities in orderto providetheCustomer
withaservicethatmeets its needsandexpectations intermsof productquality,delivery
reliabilityandstock of finishedproducts.
Alltheparts ofthedeviceshavebeendesignedandproducedtoguaranteeanoptimum
performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®
products,itisrecommendedusingonlyoriginalsparepartsandcontactingtheheadoffice
foranymaintenancework.
Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 byLuigiSpinelli.Formore
thansixtyyearsithasbeenproducingautomaticcuttingsystems,cuttingunits fortextile
applications andelectricandpneumaticcutters.
Initiallyconsideredasapointof referenceforcuttingsystemsinthe
textileapplications,theRasor®products arenowadayswidelyusedin
otherfields:chemical,automotive,nauticalandsportsectorsandin
furnituremanufacturing.
Rasor®canrelyontheprofessionalcontinuityof three generations,
thankstotheprecious supportof thepromotingpartner,to hispassion,dedicationand
greatexperienceof seventyyears.
Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing
of theproductupto its packinganddeliveryiscarriedoutinRasor®premisesbyqualified
operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its
founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessential
sincethebeginningof its activity.
Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe
improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand
technologies.
EN
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1.GENERALSAFETY RULES
Thismanualisan integralpartofelectricscissorsDS503andmustbecarefully
readbeforeusingthem,sinceitgivesimportantindicationswithregardsto
theirsafeinstallation,useandmaintenance.Keepthemwithcare.
BeforeusingelectricscissorsDS503,readcarefullythefollowinggeneralsafety
rules.
•PACKAGING.
Aftertakingoffthepackagingmakesurethattheelectricscissorsareintact.
IncaseofdoubtdonotusethemandcontactanAuthorizedServiceCentre.
Donotleavepiecesofpackaging(plasticbags,foampolystyrene,boxes,etc.)
withinthereachofchildrenordisabledpersons,sincetheyarepotentialsources
ofdanger.
•AVOIDDANGEROUSENVIRONMENTS.
PreventtheelectricscissorsDS503componentsfromcomingincontactwith
damporwetsurfaces.
•KEEPCHILDRENAWAY.
Unauthorizedpersons,inparticularchildren,mustbekeptawayfromthe
workingarea.
•FEEDCABLE.
Preventthefeedcablefromcomingincontactwithhot objects,pointed
surfacesorsharpedges.Neverpullthefeedcableof theelectricscissors.It
mustneverbereplacedbytheuser.Ifnecessarycontactprofessionallyqualified
staff.
•KEEPTHE WORKINGAREAALWAYSINORDER.
Theworkplacemustalwaysbekeptinorderandwell lightened;liquidsoroil
tracesmustnotbepresent.
•ALWAYS USEELECTRICSCISSORSDS503PROPERLY.
Usethescissorsonlytocarryouttheworks theyhavebeendesignedfor;do
notusethemimproperly.
•OBSERVETHEUSEOFTHE TOOLS.
Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.
•AVOIDACCIDENTALSTARTINGS.
BeforeconnectingelectricscissorsDS503, makesurethateverythingisinstalled
properly.
•CLOTHING.
Donotuselargeclothesoraccessoriesthatmightgetstuck inthemoving
parts.
•GOGGLESANDPROTECTIVEMETALMESHGLOVES.
Always usegoggles,protectivemetalmesh glovesapprovedbyRasor®during
useandmaintenanceoperations(accordingtoUNIEN388:2004standard).
•SPAREPARTS.
Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.
Blademaintenancemust beonlyperformedbyRasor®technicians.
•INSTALLATION.
Anyinstallationthatisnotinconformitywiththese
specifications couldjeopardizeyoursafetyandcancelsthe
warranty.
EN
19

ALLRIGHTSARERESERVEDACCORDINGTOTHE
INTERNATIONALCOPYRIGHTCONVENTIONS,
Thereproductionof anypartof thismanual, inanyform,isforbiddenwithout
thepriorwrittenauthorizationofRasor®ElettromeccanicaS.r.l.
Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas
beentakenincollectingandcheckingthedocumentationcontainedinthis
manualto makeitascompleteandcomprehensibleaspossible.
Nothingcontainedinthismanualcanbeconsideredasawarranty,either
expressedorimplied-including,not inarestrictiveway,thesuitabilitywarranty
foranyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa
modificationorconfirmationof thetermsof anypurchasecontract.
Rasor®ElettromeccanicaS.r.l.products havenot been conceivedto workin areas atriskof
explosions andathighriskof fireandtheycannot cutwetordampmaterials.Moreover,
theycannot workincaseof rain.
Incaseof damageormalfunction,electricscissorsDS503 must not beuseduntil the
CustomerCareTechnicalServicehasrepairedthem.
Theoriginalconfigurationof theelectricscissorsmustnot bechangedatall.
Onreceivingthemmakesurethesupplycorrespondstowhathasbeenordered.
In caseofnon-complianceimmediatelyinform Rasor®.
Alsomakesurethescissorshavenotbeendamagedduringtransport.
CustomerCareTechnicalService
WARNING
Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although
themain featuresoftheequipmentdescribedin thismanualarenot subjecttochange,
Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details
andaccessoriesitdeemsnecessaryto improvetheproductorto meetmanufacturing
orcommercialrequirementsatanytimeandwithoutbeingobligedto updatethis
manualimmediately.
Informativeletter
Foranyinformation,pleasecontact
RASOR®ELETTROMECCANICA S.r.l.
ViaV.Caldesi,6;20161,MILANO(MI)-ITALY
Phone:[phone];Fax:[phone]
e-mail: [e-mail]
web: www.rasor-cutters.com
WARNING
EN
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6
2.TRANSPORTAND PACKING
Theelectricscissorsaredeliveredinacarryingcase,insidewhichtherearevarious options.
Thecodeof theorderedproductandits serialnumberareindicatedoutsidethepackage
(see picture1).Thefollowingaccessoriesarecontainedinabaginsidethepackage:
1) Hexagonalblade;
2) Greasetube;
3) Brushesforelectricmotor;
4) Fuse;
5) Driftforbladedisassembly;
6) Butterflywrenchforbladenutdisassembly.
2
2
3.PLATE DATA
Themanufacturer'sidentificationandECSTANDARD2006/42/ECconformityplate(see picture
below) islocatedonthefrontpartof theelectricscissors.
The plate mustnotbe removedatall, evenifthe equipment isresold.Alwaysrefer
tothe serialnumberwrittenontheplate itselfwhencontactingthe manufacturer.
Severalsafetywarningsareprintedonacardwhichisappliedto theelectricscissorsfeed
cable;suchwarningsmust bestrictlyfollowedbyeveryonedealingwiththeelectricscissors.
Thecompanyisnottobe heldresponsiblefordamagetopropertyoraccidentsto
peoplewhich might occur iftheabove-mentionedwarnings arenotobserved.In
such acase,theoperatoristheonlypersonresponsible.
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1
DS503
220230 50 60 1 90
1300
ST
5
READTHE
INSTRUCTION
MANUAL
DONOT
REMOVE
THE
SAFETY
DEVICES
HIGH
VOLTAGE
SHEARING
RISK
USE
METAL
GLOVES
USE
GOGGLES
ClassII doubleinsulation
Serialnumber
Yearofproduction
Model
Electric
data
EN
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4. PRODUCTDESCRIPTION
3
ThismanualdescribeselectricscissorsmodelDS503, whichareusedinorderto quicklycut
textilematerialsandleathers.Theyareextremelyversatile,lightandpreciseinthecutting
operation.
Thanksto theuseof anewfoot,thecuttingprocedureisveryquick andeffective,even
whenthebendingradius isparticularlynarrow.Onespecialfeatureof electricscissorsDS503
istheirabilityto sharpenthebladeineachmomentwithoutdisassemblingitbymeans of a
grindingwheelmountedonthescissors head.Aftercarryingoutthisoperation,itis possible
tostartcuttingagain.TheelectricscissorsDS503areextremelylight(theyweighonly
950g) andhandyandallowcarryingoutquick andprecisecuts.
Ahighpowermotor,perfectlybalanced,withahighnumberof revolutions andtotallyfree
of maintenance,reduces thevibrations to theminimum.Forthisreason theelectricscissors
complywithEuropeanDirectiveNo. 2002/44/ECconcerningtherisksderivingfrommechanical
vibrations.Themechanicalpartsaremadeof high-qualitysteelandbronzeandrequire
lubricationafterseveralworkinghours.
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11
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12 7
13
14 15
16
1Enablingpushbutton 9 Emerygrindingwheel
2Spiralcablegland 10 Sharpeningbutton
3Spiralfeedcable 11 Bladeprotectionguard
4Two-poleConturplug 12 Motorsupport
5Supportingfoot 13 Motorcasing
6Polygonalblade 14 Wormscrew
7Greaser 15 Fusecover
8Brushholdercap 16 Carbidecounterblade
Devicecomponents
EN
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5.TECHNICALFEATURES
7.FIELDOFAPPLICATIONS
6.RUMOR LEVEL
NOTE
It isadvisableforelectricscissorsDS503 ownersto verifythecompliancewiththestandard
concerningsafetyof workers:Italianlegislativedecree 81/08.Theuseof earprotecting
devicesiscompulsory.
Themaximum acousticpressurelevelemittedbyelectricscissorsDS503 isabout60 dB(A).
Noisetests havebeencarriedoutincompliancewithStandardUNIENISO11202:2010.
Thedevicenoiselevels,measuredatdifferentdistances(withoutanysoundwavefiltering
system),varyintheextentof fewdb (A).
ElectricscissorsDS503 havebeendesigned,manufacturedandassembledto cuteverykind
of fabricsormaterials,withtheexceptionofmetal,plasticorwood,bymeans of rotary
circular,decagonalorhexagonalblades.
Thisequipmentmust not work:
-inareasproneto explosions;
-inpresenceof finedustorcorrosivegases;
-onwetordampmaterials;
-to cutplastic,metalandwoodenmaterials.
Itisforbiddentouseelectric scissorsDS503 for purposesdifferentfrom the above-
mentionedones.
Thetechnicaldataareonlyindicative andthey canbe changed withoutnotice.
EXTRAsteel hexagonalblade
HSS steelhexagonalblade
HSS steel circularblade
HSS steel hexagonalbladecovered
with Teflon®
HSSsteeldecagonalblade
503EHSS
Features oftheavailableblades
503EEXT
503CHSS
503EHSSTF
503DHSS
50 mmwith carbidecounterblade
1,300 rev/min
about9mm
monophase-90 W
1A,withprotectionfuse
950 g
1570 g
1.5mt(canbeextended)
LUX200
<2.5m/s2
0~55°C
10 ~95%withoutcondensate
Cuttingworkingdepth
Motorpower
Weight(withfeedcable)
ElectricscissorsDS503 features
Bladediameter
Bladespeed
Max.absorption
Temperature
Humidity
Totalweight (withpackage)
Electricalcable length
Minimumluminosityforworking
operations
Vibrations atthestartup
EN
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9. RESIDUALRISKS
Eventhoughtheelectricscissorsaresafe,operatorsmust becarefulto preservetheirand
otherpeople’ssafety.
LAttheendof theworkingoperations,themotorandthemetalparts couldbevery
hot.
LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.
8.USE WARNINGS
We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.
·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the
countrywheretheequipmentisto beinstalled.
·It is STRICTLY FORBIDDENto smokeduringtheinstallation oradjustmentoperations of
theelectricscissors.
·TheCustomerundertakesto complywithandmakehisstaff observeall therulesand
regulations inforceconcerningsafety,preventionof accidents andhealthinthework
place.Therefore,theCustomerassumestheresponsibilityto strictlyfollowall therules
andregulations inforce,aswell asthespecialprovisions inforceinsportandpublic
installations theCustomerdeclaresto knowafterreceivingall therelevantnecessary
information.
·Theelectricscissorswork alsowithouttheirsafetyprotectivedevice.This
protectivedevicemustNEVERbe removed.
·Alwayschecktheresistanceofthematerialtobecutandthekindofbladewhichisbeing
used.
·TheCustomershall equiphis own personnelwith all theindividualsafetyprotections for
theexecutionof theworks,aswell aswiththeoneswhichmightbeprescribedbythe
Manufacturerdueto specificdangerconditions of theplantorof thearea wherethe
personnelmust work.
·Onlyoneoperatormustusetheelectricscissorsalwaysstandingbehindtheguide
handle.Donot makeanyadjustmentwhilethebladeisworkingorwhiletheelectric
plugisconnected.
·Alwayspayattentionto theelectriccablepositionto preventitfrombeingcutor
damagedbytheblade.
·It isallowedto assembleelectricscissorsDS503 onmachinesO.E.M.onconditionthat
theiroriginalstructureisnot modified.Otherwise,theinterventionmust becertifiedby
Rasor®.
EN
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5
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7
A
10. USE
Tousetheelectricscissorsmanually,proceedasfollows:
1) Laythematerialto becutonatable;
2) Connectthescissorsto thepowersupply;
3) Putthematerialonthecuttingfoot;
4) Enabletheenablingpush button(see pict.3);
5) Push theelectricscissorsinthedesireddirection,
beingcarefulto keepthematerialinfrontof them
asstretchedaspossibleandpreventingitfrom
curlinginthefrontpartof thescissors.
NOTE
Thethrustontheelectricscissorsmust beasuniform
aspossible.Tocarryoutlinearcuts withprecision(and
tofollowpredeterminedpaths),wealsorecommend
usingthearrowpoint(see point“A”inpicture4).
11.MOTOR FUSE REPLACEMENT
Inorderto replacethemotorfuse,proceedasfollows:
1) Disconnectthescissorsfromthepowersupply;
2) Removethescrewfromthefusecover(see
point“A”inpicture5);
3) Takeouttheglass fusebymeans of theproper
plierssupplied(see picture6);
4) Verifyits integrity(see picture7)and,incase,install anew
fusecheckingthecorrectamperage;
5) Closethecoverandtightenthescrew.
WARNING
Neverusethescissorswhenthefusecoverisopen.
Riskof electricshock.
A
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4
EN
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13. BLADESHARPENING
8
12. REPLACEMENTOFTHEMOTOR BRUSHES
ElectricscissorsDS503 areprovidedwithahighpower
permanentmagnetmotorandtorque.Forthisreason
itisnecessaryto check periodicallyifthecarbonbrushes
areworn in ordernot to jeopardizethemotoroperation
anditsdurationperiod.Unscrewthecapslocatedon
thecoverbymeans of aslottedscrewdriver(see picture
8);withdrawthecarbonbrushes,check iftheyareworn
and,ifneeded,replacethem.Assemblethetwocaps
again,beingcarefulto holdtheminaperfectlyvertical
position,andscrewthemcompletelyonlywhenyou
aresurethattheyarecorrectlypositioned.
Note: Thebrush must beinsertedwithits black part
directedinsidethemotor.
Note: Aslightdifferenceinthewearof thetwobrushesisabsolutelynormalinapermanent
magnetmotor.Nevertheless,intheeventthatthedifferencebetweenthemisexcessive,
itisnecessaryto applyto atechnicalcenterforacompletecheck of thefixture.
Beforecarryingoutanyoperations ontheelectricscissors,makesurethatthesupplyplug
isnot connectedto themains.
WARNING
Aftermanyhoursofacontinuativeuseof theelectric
scissorsoriftheyarenot ableto cutanymore,itis
necessaryto sharptheblade.Tocarryoutthisoperation,
startthebladeandpress sharpeningbutton“1”for3-4
seconds(asshowninpicture9).Repeatthisoperation
2-3times.
Ifthesharpeningprocess shouldbeineffective,check
thewearof theemerygrindingwheel“2”(see picture
9).Ifwheel“2”istoo wornordirty,replaceitbyremoving
thebladebymeans of thepropertool.
9
1
2
EN
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