Raven AutoBoom User manual

AutoBoom™ Installation Manual
Hagie STS, 2007

Manual # 016-0230-057 REV A 11/06
1
C H A P T E R
1
INTRODUCTION
Congratulations on your purchase of the RavenAutoboom system!This system is designed
to provide worry-free operation of your hydraulically controlled booms. The following in-
structions are designed to assist you in the proper installation of the system hardware. The
Autoboom hydraulic installation process is fairly straight forward and prior knowledge of
the machine’s hydraulic system is beneficial. Be sure to carefully follow the safety and
installation instructions of this manual. Be sure to pay careful attention to the hydraulics
installation. Improper installation could result in a system that does not work correctly.
Following the completion of the hardware installation, refer to the instructions in the Power
Glide, Power Glide Plus and Ultra Glide Calibration and Operator’s manual.
This manual gives the installation instructions for the Power Glide, Power Glide Plus, and
Ultra Glide Systems. Be sure to identify which system you have and follow only the instruc-
tions for that system.

Hagie STS, 2007 Autoboom Installation Manual
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Basic Kit
Contents
PowerGlide System


HardwareInstallationKit 117-0230-057
Hydraulic Hose and Fitting Kit
Hydraulic Valve and Mounting Hardware
Axle Mounting Brackets and Mounting


Axle Kit 117-0131-
2Axles


ControllerKit 117-0137-022
In-Cab Controller
Main Harness Cable
Power Cable (Controller to Switched Power Source)
PowerGlide Plus System


HardwareInstallationKit 117-0231-057
Wheel Kit
Hydraulic Hose and Fitting Kit.
Hydraulic Valve and Mounting Hardware


ControllerKit 117-0137-023
Main Harness Cable
Power Cable (Controller to Switched Power Source)
CAN Node
UltraGlide System


HardwareInstallationKit 117-0232-057
Ultrasonic Sensors
Hydraulic Hose and Fitting Kit.
Hydraulic Valve and Mounting Hardware


ControllerKit 117-0137-024
Main Cable
Power Cable (Controller to Switched Power Source)
CAN Node
Installation Manual Machine Reference
Make: Hagie
Model: STS
Year: 2007
Serial Number: SNU 1600770003

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C H A P T E R
2
SAFETY
This section is divided between general safety precautions, specific safety mea-
sures in respect to the hydraulic and electrical system, and machine driving and
operating safety.
Important: The machine must remain stationary and switched
off, the booms unfolded and supported, while installation or
maintenance is conducted.
Safety Precautions
When working with or near a machine with Autoboom installed, the following
safety measures must be observed. The operator must:
Be alert and aware of surroundings.
Not operateAutoboom or any agricultural equipment while under the
influence alcohol or an illegal substance.
Remainin theoperator’spositioninthemachineat alltimes whenAutoboom
is engaged.
Disable Autoboom when exiting from the operator’s seat and machine.
Not drive the machine withAutoboom enabled on any public thorough-
fare or main road.
Determine and remain a safe working distance from other individuals.
The operator is responsible for disablingAutoboom when the safe work-
ing distance has diminished.
EnsureAutoboom is disabled prior to starting any maintenance work on
Autoboom or machine.
Installation
Safety
Requirements

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Hydraulic Safety Precautions
Important: Sprayer hydraulics are under pressure. Never
attempt to open or work on a hydraulic system with the
equipment running. Care should always be taken when first
opening a system that was previously pressurized.
When disconnecting the hydraulic hoses or when purging is required, be aware
that the hydraulic oil within the machine system may be extremely hot and under
high pressure. Caution must be exercised. Any work carried out on the hydraulic
system must be performed in accordance with the machine manufacturer’s ap-
proved maintenance instructions. Raven industries recommends that appropriate
protective equipment be worn when working on the hydraulic system.
Important: It is imperative that when installingAutoboom
hydraulics, performing diagnostics, maintenance, or routine
machine servicing, that all installers and customers ensure
precautions are taken to prevent any foreign material or
contaminants from being introduced into the machine’s
hydraulic system.
Objects or materials that are able to bypass the machine’s hydraulic filtration
system will adversely reduce performance and possibly damage the Autoboom
hydraulic valves.
Electrical Safety Precautions
Do not reverse the power leads. Doing so will cause severe damage to the
equipment. Always ensure the power leads are connected to the correct polarity
as marked. Ensure that the power cable is the last cable to be connected.

Manual # 016-0230-057 REV A 11/06
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This section outlines the safety requirements used when driving a vehicle using
the Autoboom system.
Areas of Operation
The Autoboom must only be used on private property without public access. It
must only be used within cleared fields. It must not be used when traveling on any
public roads or access ways. Raven Industries advises that users familiarize
themselves with Autoboom operation by first reading the Autoboom Installation
Manual and the PowerGlide, PowerGlide Plus, or UltraGlide Calibration and
Operator’s Manual.
Avoidance of People
Autoboom must not be operated in the vicinity of people. Bystanders must be
well outside of the machine’s path while Autoboom is enabled.
Avoidance of Machinery and Equipment
The Autoboom operator must allow a safe distance between the machine’s path
and other machinery or equipment. To determine a safe distance, take into ac-
count the incorrect operation of the boom management system and the width of
the booms.
Avoidance of Obstacles
Autoboom CANNOT detect obstacles such as fences, trees, or boulders that are
not located within the sensor or wheel path. The machine operator must identify
and avoid obstacles that are not able to be detected by the boom sensors or wheels
while working in a field.
Responsibilities of Operator
The operator must remain in complete control of the machine at all times. Only
whenAutoboom is enabled can there be hands-free operation of the booms. The
operator remains fully responsible for the operation of the machine and must re-
main in the operator’s seat at all times while Autoboom is enabled.
Disengaging Boom Control
The operator must naturally lift the booms if an obstacle is in the line of travel and
is not detected by the sensor or wheels. Pressing the “Up” function on the boom
controller will disengageAutoboom if Boom Sense wires have been installed.
DrivingSafety
Requirements

Hagie STS, 2007 Autoboom Installation Manual
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We welcome your feedback about this manual. If you have any comments or
suggestions for improvement, please let us know by contacting our Customer
Support Center by any of the following methods:


Via phone: [phone]


Viamail:
Raven Industries
FlowControlDivision
205 E. 6th St.
Sioux Falls, SD 57104


Via email: [email protected]
Contacting
Raven
Industries

Manual # 016-0230-057 REV A 11/06
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C H A P T E R
3
POPULATING AND MOUNTING THE VALVE
Mount valve on center rack near machine manifold.
POWERGLIDE
FITTING PORT
3/4" JIC (M) to 3/4" SAE O-Ring (M) P (Filter), T
9/16" JIC (M) to 9/16" SAE O-Ring (M) LV, RV, LC, RC
7/16" JIC (M) to 7/16" SAE O-Ring (M) LSP
9/16" JIC (M) to 7/16" SAE O-Ring (M) LSV
9/16" JIC (M) to 3/4" SAE O-Ring (M) Inside LT CYL RTN, Inside RT CYL RTN
9/16" JIC (M) to 3/4" SAE O-Ring (M), Orifice Outside LT CYL RTN, Outside RT CYL RTN
9/16" JIC (M/F) 90° Elbow LV, RV

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Power Glide
Dual
Cartridge
Option
1. Remove cavity plug (5A) and port plug (6A).
2. Discard port plug (6A) or keep for future upgrade to Power Glide Plus.
3. Insert cavity plug from port 5A into port 6A.
4. Install mechanical cartridge into port 5A.

Manual # 016-0230-057 REV A 11/06
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C H A P T E R
4
HYDRAULIC HOSE & FITTINGS INSTALLATION
Pressure and Tank Lines
Tee into pressure and tank lines on machine manifold and
connect to P (Filter) and T respectively on Autoboom
vavle.
ORIENTATION
P/N HOSE END LOCATION HOSE END LOCATION
214-1000-050 3/4" JIC (F) Pressure Tee 3/4" JIC (F) 90° P (Filter)
214-1000-050 3/4" JIC (F) Tank Tee 3/4" JIC (F) 90° T
214-1000-305 9/16" JIC (F) Left Up 9/16" JIC (F) 90° LV
214-1000-305 9/16" JIC (F) Left Down 9/16" JIC (F) 90° Outer LT CYL RTN
214-1000-305 9/16" JIC (F) Right Down 9/16" JIC (F) 90° Outer RT CYL RTN
214-1000-305 9/16" JIC (F) Right Down Steel Tube 9/16" JIC (F) 90° Inner RT CYL RTN
214-1000-305 9/16" JIC (F) Load Sense 9/16" JIC (F) 90° LSV
214-1000-305 9/16" JIC (F) 90° Right Up 9/16" JIC (F) RV
214-1000-327 7/16" JIC (F) 90° Load Sense Tee 7/16" JIC (F) LSP
MACHINE AUTOBOOM VALVE

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LC, RC, LV, RV
Downs
Disconnect left and right Up lines from machine manifold and
connect to LC and RC respectively.
Connect left and right Up ports on machine manifold to LV
and RV respectively using supplied hoses.
Disconnect left Down line from machine manifold and connect
to Inside LT CYL RTN.
Remove hose connecting right Down port and steel line.
Connect steel line to Inside RT CYLRTN port on Autoboom
valve.
Connect left and right Down ports on machine manifold to
Outside LT CYL RTN and Outside RT CYL RTN ports
respectively.

Manual # 016-0230-057 REV A 11/06
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Load Sense
Remove short line between load sense tee and load sense port
on machine manifold.
Connect load sense tee to LSP port on Autoboom valve using
supplied hose.
Connect load sense port on machine manifold to LSV port on
Autoboom valve using supplied hose.

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Power Glide Hydraulic Schematic

Manual # 016-0230-057 REV A 11/06
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C H A P T E R
5
POPULATING AND MOUNTING THE VALVE
POWERGLIDEPLUS
&
ULTRAGLIDE
FITTING PORT
3/4" JIC (M) to 3/4" SAE O-Ring (M) P (Filter), T
9/16" JIC (M) to 9/16" SAE O-Ring (M) LV, RV, LC, RC
7/16" JIC (M) to 7/16" SAE O-Ring (M) LSP
9/16" JIC (M) to 3/4" SAE O-Ring (M) Inside & Outside LT CYL RTN & RT CYL RTN
9/16" JIC (M/F) 90° Elbow LV, RV
9/16" JIC (M) to 7/16" SAE O-Ring (M) LSV

Hagie STS, 2007 Autoboom Installation Manual
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NOTE: Ultra Glide - Make sure floating orifice in LC and RC ports are installed
with slot facing out.
Mount valve on center rack near machine manifold.

Manual # 016-0230-057 REV A 11/06
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C H A P T E R
6
HYDRAULIC HOSE & FITTING INSTALLATION
Pressure and Tank Lines
Tee into pressure and tank lines on machine manifold and
connect to P (Filter) and T respectively on Autoboom
vavle.
ORIENTATION
P/N HOSE END LOCATION HOSE END LOCATION
214-1000-050 3/4" JIC (F) Pressure Tee 3/4" JIC (F) 90° P (Filter)
214-1000-050 3/4" JIC (F) Tank Tee 3/4" JIC (F) 90° T
214-1000-305 9/16" JIC (F) Left Up 9/16" JIC (F) 90° LV
214-1000-305 9/16" JIC (F) Left Down 9/16" JIC (F) 90° Outer LT CYL RTN
214-1000-305 9/16" JIC (F) Right Down 9/16" JIC (F) 90° Outer RT CYL RTN
214-1000-305 9/16" JIC (F) Right Down Steel Tube 9/16" JIC (F) 90° Inner RT CYL RTN
214-1000-305 9/16" JIC (F) Load Sense 9/16" JIC (F) 90° LSV
214-1000-305 9/16" JIC (F) 90° Right Up 9/16" JIC (F) RV
214-1000-327 7/16" JIC (F) 90° Load Sense Tee 7/16" JIC (F) LSP
MACHINE AUTOBOOM VALVE

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LC, RC, LV, RV
Downs
Disconnect left and right Up lines from machine manifold and
connect to LC and RC respectively.
Connect left and right Up ports on machine manifold to LV
and RV respectively using supplied hoses.
Disconnect left Down line from machine manifold and connect
to Inside LT CYL RTN.
Remove hose connecting right Down port and steel line.
Connect steel line to Inside RT CYLRTN port on Autoboom
valve using supplied hose.
Connect left and right Down ports on machine manifold to
Outside LT CYL RTN and Outside RT CYL RTN ports
respectively using supplied hose.

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Load Sense
Accumulator Shutoff
Remove short line between load sense tee and load sense port
on machine manifold.
Connect load sense tee to LSPport on Autoboom valve using
supplied hose.
Connect load sense port on machine manifold to LSV port on
Autoboom valve using supplied hose.
Insert ball valve between cylinder and accumulator.
Ball valve shown in closed position.
Important: Close ball valve when usingAutoboom and
open ball valve when spraying withoutAutoboom.

Hagie STS, 2007 Autoboom Installation Manual
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Power Glide Plus & Ultra Glide Hydraulic Schematic