Raven SmarTrax User manual

Universal Hydraulic Steering Kit
SmarTrax™ Installation Manual
P/N 016-9001-008 Rev D 09/15
Copyright 2009, 2015

While every effort has been made to ensure the accuracy of this document,
Raven Industries assumes no responsibility for omissions and errors. Nor is any
liability assumed for damages resulting from the use of information contained
herein.
Raven Industries shall not be held responsible or liable for the effects of
atmospheric conditions and sunspot activity on the performance of our products.
Raven Industries cannot guarantee the accuracy, integrity, continuity, or
availability of the GPS signal from the U.S. Department of Defense/NAVSTAR
GPS satellites, the OmniSTAR correction service or the WAAS correction
service.
Raven Industries accepts no responsibility for the use of the signal for other than
the stated purpose. Raven Industries shall not be responsible or liable for
incidental or consequential damages or a loss of anticipated benefits or profits,
work stoppage or loss or impairment of data arising out of the use, or inability to
use, the SmarTrax or any of its components.
Disclaimer

Manual # 016-9001-008
1
C H A P T E R
1
INTRODUCTION
About this Guide
The aim of this guide is to provide up to date reference information about installation of
SmarTrax.
Who is it for
This guide is intended for use by distributors who install new SmarTrax systems for Raven
Industries.
What it covers
This guide presents:
•a parts checklist for steering installation
•installation procedures for SmarTrax hydraulic kit and cable routing
Updates
This guide will be updated periodically to reflect changes and additions to the range of
SmarTrax products and to ensure that this guide fulfills user’s needs for reference
information. Updates will be supplied as soon as they are available.

Univ. Hyd. Steering Kit Install Guid for Open Center Hydraulic Systems
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Notes:

Manual # 016-9001-008
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C H A P T E R
2
SAFETY REQIUREMENTS
This section is divided between general safety precautions, specific safety
measures for hydraulic and electrical system, and safety symbols used in this
document.
The machine must remain stationary and switched off, and Steering
AssistTM disengaged while installation or maintenance is being carried
out.
Safety Precautions
•When working with or near a machine with SmarTrax installed, the following
safety measures must be observed. The operator must:
•Be alert and aware of surroundings.
•Avoid operating the SmarTrax while under the influence of alcohol or an
illeagal substance.
•Remain in the operator’s positon at all times when SmarTrax is engaged.
•Be in complete control of machine at all times when SmarTrax is
engaged.
•Remain with boundaries of a defined field when SmarTrax is engaged.
•Avoid driving the machine with SmarTrax engaged on any public
thoroughfare or main road.
•Determine and remain a safe working distance from other machinery,
equipment, and obtacles. The operator is responsible for disengaging
SmarTrax when safe working distance has dimished.

Univ. Hyd. Steering Kit Install Guid for Open Center Hydraulic Systems
4
•Dtermine and remain a safe working distance from other farm personnel
or bystanders. The operator is responsible for disengaging SmarTrax
when safe working distnace has dimished.
•Ensure SmarTrax is disengaged prior to starting any maintenance work
on SmarTrax or machine.
Hydraulic Safety Precautions
When disconnecting hydraulic hoses or when purging is required, be aware that
hydraulic oil may be hot and under high pressure. Caution must be exercised.
Any work carried out on the hydraulics system must be performed in accordance
with machine manufacturer’s approved maintenance instructions.
Raven Industries recommends that appropriate protective equipment be worn.
It is imperative that, during installation, diagnostics, maintenance, or routine
machine servicing, all precautions are taken to prevent foreigm material or
contaminants from being introduced into the hydraulic system.
Objects or materials that are able to bypass the machine’s hydraulic filtration
system will adversely reduce performance, and possible damage hydraulic
valves.
Electrical Safety Precautions
Do not reverse power leads. Doing so will cause severe damage to equipment.
Always check to macke sure that power leads are connected to the correct
polarity as marked.
Ensure that power cable is the last cable to be connected.
Safety Symbols
WARNING: Identifies information about practives or
circumstances that can lead to personal injury or death, property
damage or economic loss.
Warning statements help you:
•Identify a hazard
•Avoid a hazard
•Recognize consequences
NOTE: Identifies information that is critical for successful
application and understanding of the product.
WARNING

Manual # 016-9001-008
5
Safety Warning Labels have been provided to highlight to users the importance of:
•Avoiding damage to Steering Position Sensor
•Not tampering with SmarTrax hydraulic valves
These warning labels are to be placed in the specified locations as indicated
below.
Steering Position Sensor Warning Label
It is essential to avoid damage to Steering Position Sensor (SPS). Raven
Industries has provided a ‘Do Not Step’ warning label. Place label on top
surface of Steering Position Sensor (as shown below) facing up and visible
to operator.
Hydraulic Warning Label
This label should be placed on the steering assist manifold or on the Hydraulic
Valve Mounting Bracket as shown below. ‘Tampering with hydraulic valves
may cause serious injuries or death & will void warranty’.
NOTE: The picture below is only an example of where to place the hydraulic
warning label on the steering assist manifold. Placement will vary depending on
the valve used.
Steering Position Sensor Warning label
Hydraulic Warning label
Safety
Warning
Labels

Univ. Hyd. Steering Kit Install Guid for Open Center Hydraulic Systems
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This section outlines the safety requirements used when driving a vehicle using
the SmarTrax system.
Areas of Operation
SmarTrax must only be used on private property without public access and within
cleared fields. It must NOT be used on any public roads or access ways. Raven
Industries advise that users familiarize themselves with SmarTrax operations by
first reading the Machine Operator Guide.
Avoidance of People
The SmarTrax must not be operated in the vicinity of bystanders. Bystanders
must be well away from the machine’s path while it is operating with SmarTrax
engaged.
Avoidance of Machinery and Equipment
The SmarTrax operator must allow a safe distance between the machine’s path
and other machinery or equipment. To determine a safe distance, consider
possible incorrect operation, loss of GPS and the distance required for the
machine to stop.
Avoidance of Obstacles
SmarTrax CANNOT detect obstacles such as fences, trees or boulders that are
located within a defined field. SmarTrax assists the machine operator to steer
the machine in straight lines in cleared fields. The machine operator must be
conscious of and avoid obstacles.
Responsibilities of Operator
The machine operator must remain in complete control of the machine at all times.
Hands free operation occurs only when SmarTrax is enabled.
The machine operator remains fully responsible for machine operation and must
remain in the operator’s position at all times while SmarTrax is engaged.
Disengaging SmarTrax
The operator must disengage SmarTrax if an obstacle is in the line of travel. The
operator must disengage SmarTrax by using one of the following methods listed
below:
•Turn steering wheel in the normal manner
•Stop machine
•Press remote activation switch
Driving
Safety
Requirements

Manual # 016-9001-008
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We welcome your feedback about this manual. If you have any comments or
suggestions for improvement, please let us know by contacting our Customer
Support Center by any of the following methods:
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Via phone: [phone]
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Viamail:
Raven Industries
FlowControlDivision
205 E. 6th St.
Sioux Falls, SD 57104
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Via email: [email protected]
Contacting
Raven
Industries
Operational Emergeny Safety Steps
In case of an emergency, take one of the following steps to disengage SmarTrax:
•Press brake and decelerate to under 1.6 mph / 1 kph;
•Turn steering wheel in the normal manner; or
•Press remote activation switch

Univ. Hyd. Steering Kit Install Guid for Open Center Hydraulic Systems
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Notes:

Manual # 016-9001-008
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C H A P T E R
3
INSTALLING HYDRAULIC COMPONENTS
1. The bracket is intended to be universal to accomodate valve mounting
on multiple machines. However, some modification may be necessary
to fit the desired application.
2. The valve mounting bracket is made of two parts. The bracket with the
valve mounting holes may be used independently and the secondary
mounting plate may be discarded if not needed.
Installing
Hydraulic
Bracket
3. Mount the bracket as close as possible to the steering orbital, in order to
keep hydraulic hoses as short as possible. Also, mount the bracket in a
position that will protect the valve from getting damaged from mud, crops,
etc.
4. Mount the bracket mounting plate by using the existing holes in the
vehicle frame. The bracket mounting plate may need to have additional
holes drilled in order to accomodate various hole patterns.

Univ. Hyd. Steering Kit Install Guid for Open Center Hydraulic Systems
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5. If both brackets are used in the installation, first attach the bracket
mounting plate to the vehicle. Once the place is installed, attach the
valve mounting plate using the supplied bolts and washers.
6. The bracket mounting plate is designed to provide valve height adjust-
ment for easier hose routing by using five pairs of mounting holes. To
adjust bracket up or down, unbolt valve mounting bracket and move to
the desired height and reattach using the supplied bolts.
7. In some installations, it may be more appropriate to use only the valve
mounting bracket. If so, mount the bracket using the existing holes in
the frame to securely fasten the bracket to the frame.

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C H A P T E R
4
HYDRAULIC SYSTEM INSTALLATION
Safety
Precautions
for
Connecting
Hydraulic
Hoses
WARNINGS:
•The machine must remain switched off, isolated, and stationary,
while installation and maintenance is being done.
•Whendisconnectinghydraulichoses,or when purgingis required,
be aware that hydraulic oil may be under pressure and hot.
Caution must be exercised.
•The risk of contamination of the hydraulic system is at its
greatest when any fitting is removed. It is essential that, prior to
theloosening of any fitting, the fitting is cleaned thoroughly with a
spray cleaner such as Brake CleanTM.
•Note: Brake CleanTM can cause premature failure to o-rings
such as those used in ORFS fittings. If a fitting is to be cleaned
internally, the o-ring should be removed first and cleaned with
fiberless cloth.
•Lines should be capped immediately on removal, to minimize
contamination.
WARNING

Univ. Hyd. Steering Kit Install Guid for Open Center Hydraulic Systems
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To install the hydraulic steering kit as efficiently as possible, follow the
order outlined. Failure to do so can result in damage to components such
as hydraulic hoses due to incorrect hose routing.
Prior to starting installation, ensure that the machine is switched off,
pressure is relieved from the hydraulic system, and the tractor has cooled
to room temperature. This can be done by turning the steering wheel
left and right.
WARNING: Prior to working with the hydraulic system, user must
undertake the following safety provisions:
•Wear appropriate protective equipment at all times,
•Perform all work in accordance with the tractor manufacturer’s
instructions, and
•Be aware that hydraulic oil may be hot and under high pressure
when disconecting hydraulic hoses or when purging is required -
exercise extreme caution.
Connecting
Hydraulic
Hoses
To install each component of the hydraulic kit as effeciently as possible,
follow the order in which this procedure is outlined. Failure to do so can
result in damage to hydraulic hoses due to incorrect hose routing.
When installing the hydraulic hoses, refer to the following schematic for the cor-
rect hose connections and routings.

Manual # 016-9001-008
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Univ. Hyd. Steering Kit Install Guid for Open Center Hydraulic Systems
14
Installing
Hydraulic
Components
The Raven Universal Steering Kit does NOT come supplied with hoses. It is
important that if new hoses are made, make every effort to properly cleam them
to prevent any contamination to the vehicles hydraulic system.
RavenSteeringControlValveConfiguration

Manual # 016-9001-008
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Installing The
Steering
Control Valve
Hoses
Left Steer Hose
1. Identify the left steer port on the vehicles steering orbital. Hoses may
need to be traced from the hydraulic cylinder to the machine’s orbital
for proper identification. Once the left steer port has been identified,
remove the hose from the steering orbital. Install an appropriate tee
fitting, found in the Raven adapter kit, to the steering orbital. Once the
tee fitting is installed, reattach the original hose. (NOTE: The tee may
be installed at the steering cylinder for easier installation.)
2. Construct a new hose to run from the A-Port on the Raven steering
control valve to the open branch on the installed tee fitting.
3. An additional 45° or 90° elbow may be installed on the Raven valve to
help hose routing. These elbows will be found in the hydraulic fitting kit.
Right Steer Hose
1. Identify the right steer port on the vehicles steering orbital. Hoses may
need to be traced from the hydraulic steering cylinder to the machine’s
orbital for proper identification. Once the right steer port has been
identified, remove the hose from athe steering orbital. Install an
appropriate tee fitting, found in the Raven adapter kit, to the steering
orbital. Once the tee fitting is installed, reattach the original hose.
(NOTE: The tee may be installed at the steering cylinder for easier
installation.)
2. Contruct a new hose to run from the B-Port on the Raven steering
control valve to the open branch on the installed tee fitting.
3. Add additional 45° or 90° elbow may be installed on the Raven valve to
help hose routing. These elbows will be found in the hydraulic fitting kit.
Pressure Hose
1. Identify the pressure port on the vehicles steering orbital. Hose may
need to be traced to the hydraulic pump for poper identification. Once
the port has been identified, remove the hose from the vehicles steering
orbital and install it directly to the P-Port on the Raven steering control
valve.
2. An additional 45° or 90° elbow may be installed on the Raven valve to
help hose routing. These elbows will be found in the hydraulic fitting kit.
Tank Hose
1. Identify the tank port on the vehicles steering orbital. Hose may need to
be traced to the hydraulic reservoir for proper identification. Once the
tank port has been identified, remove the hose from the steering orbital
and install an appropriate fitting, found in the Raven adapter kit. Once
the tee fitting is installed, reattach the original hose to the tee.
2. Construct a new hose to run from the T-Port on the Raven steering
control valve to the open branch on the installed tee fitting.
3. An additonal 45° or 90° elbow may be installed on the Raven valve to
help hose routing. These elbows will be found in the hydraulic fitting kit.
Excess Flow Hose
1. Construct a new hose to run from the EF-Port on the Raven sterring
control valve to the pressure port on the vehicles steering orbital.
3. An additional 45° or 90° elbow may be installed on the Raven valve to
help hose routing. These elbows will be found in the hydraulic fitting kit.

Univ. Hyd. Steering Kit Install Guid for Open Center Hydraulic Systems
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1. Once all hoses are installed, go back and verify that all connections are
tight, and that hoses are attached to their appropriate ports.
2. Once hydraulic system has been plumbed, start tractor and verify there
are no leaks and hoses have been hooked up correctly.
WARNING! Upon initial system start up, bystanders must
stand clear, in case a fitting has not been completely tightened.
3. Once machine is started and running, inspect hoses, fittings and valves
to verify system is leak free.
WARNING! To avoid serious injury from oil injection, always
use a piece of cardboard to verify a suspected leak.
4. Purge air from the system by slowly turning steering wheel from lock
to lock several times.
5. Once valve is tested, attach supplied warning label on or near the valve.
Hydraulic
System
Checks and
Setup
Setting
Override
Pressure
Switch
1. The Override Pressure Switch must be set in order for SmarTrax to
disengage when operator moves steering wheel.
2. The pressure switch can not be set until the SmarTrax Controller is
installed and all wiring is complete.
3. To set the pressure switch, go to the Solenoid Configureation Menu on
the SmarTrax Controller. Once at this menu, arrow down to “<Les R>”
screen.
4. With tractor running and no movement of steering wheel, the “s” should
display as lower case. If “S” is upper case, pressure switch knob must
be turned in until a lower case “s” is displayed.
5. Once the display reads lower case “s” with the vehicle running and
stationary, begin to turn the steering wheel. when wheel is turned, the
“s” should change to an upper case “S” indicating that the system is
deactivated. If this does not happen, the pressure switch knob must be
turned out until the “s” changes to upper case when the wheel is turned
and back to lower case when the wheel is stopped.

Manual # 016-9001-008
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1. The steering control valve will not come from the factor preset. Flow
rates to the cylinders must be set so the wheels turn left and right at the
same rate.
2. To pulse the steering control valve, the steering wheel should be turned
all the way to the left, and then pulsed to the right, using the SmarTrax
controller.
3. To pulse the steering control valve using the SmarTrax controller, scroll
to the Solenoid Control Configuration menu. The “manual steering”
screen will be displayed first. By pressing the right arrow, the wheels
will pulse to the right. Pressing the left arrow will pulse the wheels to
the left.
4. If wheels will not turn fully left or right, turn flow control adjustment
fully in, then out slowly until wheels turn.
5. Once the system is ready to pulse the steering control valve, it is very
important that an accurate time measurement is tanken from lock to
lock on the wheels.
6. If the time constant is not within the specifications stated above, the
flow control valve must be set.
7. To adjust, first loosen the jam nut on the flow control valve. Once the
jam nut is loose, turn the adjustment point on the flow control valve in to
slow the wheels and out to speed the wheels up. (For accurate
measurement, turn at 1/4 turn increments.)
8. When the wheel pulse speeds are set, the jam nut can be locked down.
9. Once the valve has been adjusted, return the wheels to the center and
turn off the vehicle.
10. The lock to lock timing of the wheels should be approximately 6-8
seconds.
Setting the
Wheel
Turning Rate
Install the hydraulic system warning label provided to the hydraulic bracket.
•Before placing onto the bracket, make sure the surface is clean.
Hydraulic
System
Warning!

Univ. Hyd. Steering Kit Install Guid for Open Center Hydraulic Systems
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Notes: