Rechargx Rx230a User manual

TonerRellKits.com  RechargX™RX230Av1

The 119 (3479B002AA) (719) is the toner

cartridge most frequently found in the Canon

i-Sensys LBP 6300dn, 6650dn, ImageClass

LBP 6300dn, 6650dn, MF 5850dn, 5880dn,

5950dw, 5960dn and all other machines using

the same underlying “engine” (gure 1).

NOTE: If you are refilling the 119II

(3480B002AA) (719H) cartridge these are

not the correct instructions. Please call us at

800-527-3712.

This toner cartridge is quite easy to rell using

our ReChargX™ RX230A Premium Print Toner

Rell Kit.

Within these ReChargX™ RX230A Premium

Print Toner Rell Kit instructions, we will be

adding new toner, removing the waste toner

and replacing the reset chip.

Step1:OrienttheTonerCartridge

Orient the cartridge on your work surface with

the cartridge handle closest to you, as shown

in gure 2.

Step2:DeterminingtheTonerHopper

HoleLocation

With the cartridge in the same orientation as

shown in gure 2 (with the cartridge handle

toward your chest), the toner hopper hole will

be placed on the grooved surface of the toner

cartridge handle, within the area as shown by

the white circle in gure 3.

ReChargX™ RX230A Instructions

For use in the

Canon 119 (3479B002AA) (719)

toner cartridge

Figure1: The Canon 119 toner cartridge





Figure2: Cartridge oriented with the cartridge handle

toward your chest

Figure3:Determine the toner hopper hole location

TonerRellKits.com  RechargX™RX230Av1

Step3:PlugintheHole-MakingTool

Plug in the hole-making tool included with the

ReChargX™ Tool Kit.

Turn the sand timer over and wait the full three

minutes before using the tool so it reaches

proper operating temperature; this ensures the

tool will easily penetrate the cartridge housing

(gure 4).

Step4:CreatingtheTonerHopperHole

Hold the ReChargX™ hole-making tool directly

over the location for the hole and press the

copper hole-making bit against the cartridge

allowing the heat of the tool to create the hole

(there is no need to use excessive force, let

the tool do the work with a minimal amount of

pressure), as shown in gure 5.

Note: Once the copper tip of the hole-making tool

slowly penetrates the top of the toner cartridge,

immediately withdraw the tool and unplug it from

the wall.

Step5:RemovetheExcessPlasticFrom

theHole-MakingTool

Using the tip of the at-blade screwdriver,

included in the ReChargX™ Tool Kit, remove

the small piece of plastic from the copper tip

of the hole-making tool, as shown in gure 6.

This small piece of plastic becomes impossible

to remove once it becomes cold and hardens to

the copper tip of the hole-making tool.

Figure4: Waiting for the hole-making tool to heat up

Figure5: Creating the toner hopper hole

Figure6: Removing the excess plastic piece

TonerRellKits.com  RechargX™RX230Av1

Step6:AddReChargX™RX230APremium

PrintTonertotheTonerHopper

Now we will ll the toner hopper with the

ReChargX™ RX230A Premium Print toner.

To ensure the toner ows freely from the bottle

during lling, make certain the cap is screwed

tightly on the bottle, then gently rock/shake the

bottle to free up the toner that may have settled

during shipping.

Next, remove the original cap from the bottle

and replace it with the plastic dispenser spout

from the ReChargX™ RX230A Toner Rell Kit.

To make the adding of the toner to the toner

hopper as easy and dust-free as possible, tilt the

end of the cartridge with the hole in it up at a

45 degree angle and slowly angle the dispenser

spout on the bottle of toner to meet up with the

hole, as shown in gure 7.

Tilting the bottle up a little more will start the

toner owing into the toner hopper.

Note: If at any point the toner stops owing,

simply stand the bottle upright to loosen the

toner and start the pouring process over again

(resist temptation to squeeze the bottle as it will

make a spill or mess less likely).

Fill the hopper until it appears to be full or until

it appears toner no longer ows easily into the

hopper (any toner left in the bottle can easily

be added in the future after you have done a

considerable amount of printing).

Figure7: Fill the toner hopper with ReChargX™ RX230A

Premium Print Toner

TonerRellKits.com  RechargX™RX230Av1

Step7:CleantheAreaAroundtheToner

HopperHoleBeforeSealing

Unfold the yellow/orange “toner grabber”

cloth from the ReChargX™ RX230A Premium

Print Toner Rell Kit and stretch it along both

dimensions (it will stretch considerably in one

dimension and not the other).

Stretching the yellow/orange toner grabber cloth

activates the toner retaining substance that is

embedded within the cloth.

You will be using this cloth to clean the outside

of the toner hopper hole, as shown in gure 8,

to ensure the ReChargX™ leak-proof seal will be

applied rmly to the cartridge.

(Note: Only use the toner grabber cloth on the

exterior of the toner cartridge around the toner

hopper hole area. Do not use the cloth to clean

any of the internal components or the cartridge

imaging drum.)

Step8:SealtheTonerHopperHolewith

theReChargX™Leak-ProofSeal

Remove the protective backing from the

ReChargX™ leak-proof seal (gure 9a) and

lower the seal around the toner hopper hole.

Press rmly around the entire seal to ensure

the seal securely sticks to the toner cartridge,

as shown in gure 9b.

Figure8: Clean the area around the toner hopper hole

before sealing

Figure9a: Remove the seal from its protective backing

Figure9b:Toner hopper with ReChargX™ leak-proof

seal in place

TonerRellKits.com  RechargX™RX230Av1

Step9:LocatetheWasteHopper

Orient the cartridge on your work surface with

the handle of the toner cartridge closest to your

chest.

Next, rotate the cartridge 180 degrees away

from you so the cartridge is upside down with

the handle furthest from your chest.

The white arrows, in gure 10, show the direction

the toner cartridge must be turned to locate the

waste hopper. The white circle in gure 10 shows

where to toner hopper hole will be placed.

Step10:PlugintheHole-MakingTool

Plug in the hole-making tool included with the

ReChargX™ Tool Kit.

Turn the sand timer over and wait the full three

minutes before using the tool so it reaches

proper operating temperature; this ensures the

tool will easily penetrate the cartridge housing

(gure 11).



Figure10: Locate the waste hopper

Figure11: Waiting for the hole-making tool to heat up

TonerRellKits.com  RechargX™RX230Av1

Step11:WasteHopperHoleLocation

The waste hopper hole will be placed on the

bottom-right side of the cartridge, as shown by

the white circle in gure 12.

Step12:CreatetheWasteHopperHole

Hold the ReChargX™ hole-making tool directly

over the location for the hole and press the

copper hole-making bit against the cartridge

allowing the heat of the tool to create the hole

(there is no need to use excessive force, let

the tool do the work with a minimal amount of

pressure), as shown in gure 13.

Note: Once the copper tip of the hole-making

tool slowly penetrates the top of the toner

cartridge, immediately withdraw the tool and

unplug it from the wall.

Step13:RemovethePlasticRemnant

fromtheWasteHopperHole

Using the tip of the at-blade screwdriver,

included in the ReChargX™ Tool Kit, remove

the small piece of plastic from the waste

hopper, as shown in gure 14.

NOTE: If you do not see the plastic remnant

in the waste hopper hole, it may be in the hole

making tool’s copper bit.

Figure12: Locate the toner waste hopper

Figure13: The waste hopper hole

Figure14: Remove the plastic remnant

TonerRellKits.com  RechargX™RX230Av1

NOTE: If the plastic remnant remains in the

hole-making tool use the tip of the at-blade

screwdriver, included in the ReChargX™ Tool

Kit, remove the small piece of plastic from the

copper tip of the hole-making tool, as shown in

gure 15.

This small piece of plastic becomes impossible

to remove once it becomes cold and hardens to

the copper tip of the hole-making tool.

Step14:EmptytheWasteTonerHopper

Now we will remove the waste toner from the

toner cartridge.

Note: There is no need to attempt to remove

every last bit of waste toner from the hopper,

just that which comes out easily.

Note: This toner cannot be used again as paper

dust, hair, staples and other small items can

accumulate in the waste hopper.

Holding the cartridge over the newsprint, included

in the ReChargX™ Tool Kit, carefully pour out any

waste toner, as shown in gure 16.

If the waste toner stops owing, stand the

cartridge up again and then re-lower the hole

over the paper (gently tapping along the side

of the toner cartridge helps to keep the toner

owing as well).

Step15:CleantheAreaAroundthe

WasteHopperHole

After the waste toner has been removed from

the waste hopper, use the yellow/orange toner

grabber cloth to clean around the waste hopper

hole, as shown in gure 17, so the ReChargX™

leak-proof seal will adhere to the cartridge body

as completely as possible.

Figure15: Removing the excess plastic piece

Figure16: Empty the waste toner

Figure17: Clean the waste hopper hole

TonerRellKits.com  RechargX™RX230Av1

Step16:ApplytheLeak-ProofSeal

Remove the protective backing from the

ReChargX™ leak-proof seal (gure 18a) and

lower the seal around the waste hopper hole.

Press rmly around the entire seal to ensure

the seal securely sticks to the toner cartridge,

as shown in gure 18b.

Step17:ResetChipLocation

Orient the toner cartridge so the handle is closest to

your chest and the embossed installation instruction

on the cartridge are facing up.

Notice the location of the reset chip on the top-right

side of the toner cartridge, as shown by the circle

in gure 19.

Figure18a: Remove the seal from its protective backing

Figure18b:Waste hopper hole sealed with the

ReChargX™ proof seal



Figure19: The toner cartridge reset chip

TonerRellKits.com  RechargX™RX230Av1

Step18:RemovethePlasticTabs

The toner cartridge reset chip is held in place

by two small plastic tabs. These tabs must be

removed before the cartridge reset chip can be

removed, as shown in gure 20.

Gently pry up on each of the cartridge reset chip

tabs to snap them off so the chip can be removed

from the cartridge.

Step19:RemovingtheResetChip

After the two tabs have been removed, push the

chip out of the slot, as shown in gure 21.

Step20:ReplacingtheResetChip

After sliding out the old chip, slide the new

RX230RC-A chip back into the slot (in this

orientation make certain the notches are

facing inward, as shown in gure 22).

Figure20: Cartridge reset chip tab removal

Figure21: Cartridge reset chip removal



Figure22: Install the new ReChargX™ reset chip

TonerRellKits.com  RechargX™RX230Av1

Step21:SecuretheResetChip

If the chip sits very loosely in the slot, a tiny bit

of tape, provided in your RX230A rell kit, can

be used on the top of the chip to hold it in place,

as shown in gure 23 - DONOTCOVERTHE

BRASSCONTACTS!

Congratulations–You’reFinished!

Congratulations! You have successfully relled

your

119 (3479B002AA) (719)

toner cartridge,

emptied the waste hopper and replaced the

cartridge reset chip.

Enjoy your savings. You’ve just saved $82.04

by relling your toner cartridge!

-End of ReChargX™ RX230A Instructions-

CustomerService/TechnicalSupport

To further help your ReChargX™ RX230A Toner

Rell procedure, we are always ready, willing

and happy to answer any of your questions or

comments via technical support.

Please contact us at 352.343.7533 or

800.527.3712 M - F 8am - 5pm ET.

Additionally, you may also chat with us using

Live Help on our website (M - F 8am - 5pm ET)

or submit a technical support ticket at:

www.TonerRellKits.com/Tech_Support.php

Figure23: Cartridge reset chip in place with tape

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