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ReChargx RX230X User manual

TonerRellKits.com  RechargX™RX230Xv1
Mon - Fri 8am - 5pm ET © 1995-2011 ReChargX™, EmptyX, TonerRellKits and TonerRellKits.com, the TonerRellKits logo, the 2011.11.09
800.527.3712 or 352.343.7533 ReChargX™ and EmptyX logos are trademarks owned by TonerRellkits, LLC. All rights reserved. Page 1 of 10
The 119II (3480B002AA) (719H) is the toner
cartridge most frequently found in the Canon
i-Sensys LBP 6300dn, 6650dn, ImageClass LBP
6300dn, 6650dn, MF 5850dn, 5880dn, 5950dw,
5960dn and all other machines using the same
underlying “engine” (gure 1).
NOTE: If you are refilling the 119
(3479B002AA) (719) cartridge these are
not the correct instructions. Please call us at
800-527-3712.
This toner cartridge is quite easy to rell using
our ReChargX™ RX230X Premium Print Toner
Rell Kit.
Within these ReChargX™ RX230X Premium
Print Toner Rell Kit instructions, we will be
adding new toner, removing the waste toner
and replacing the reset chip.
Step1:OrienttheTonerCartridge
Orient the cartridge on your work surface with
the cartridge chip facing away from you.
In this orientation, the handle of the toner
cartridge will be closest to your chest, as
shown in gure 2.
Step2:PlugintheHole-MakingTool
Plug in the hole-making tool included with the
ReChargX™ Tool Kit.
Turn the sand timer over and wait the full three
minutes before using the tool so it reaches
proper operating temperature; this ensures the
tool will easily penetrate the cartridge housing
(gure 3).
ReChargX™ RX230X Instructions
For use in the Canon 119II (3480B002AA) (719H) toner cartridge
Figure1: The Canon 119II toner cartridge


Figure2: Cartridge oriented with the cartridge handle
toward your chest.
Figure3: Wait for the hole-making tool to heat up
TonerRellKits.com  RechargX™RX230Xv1
Mon - Fri 8am - 5pm ET © 1995-2011 ReChargX™, EmptyX, TonerRellKits and TonerRellKits.com, the TonerRellKits logo, the 2011.11.09
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Step3:DeterminetheLocationofthe
TonerHopperHole
With the cartridge in the same orientation as
shown in gure 2 (with the cartridge handle
toward your chest), the toner hopper hole will
be placed on the bottom-right of the toner
cartridge, within the area as shown by the
white circle in gure 4.
Step4:CreatetheTonerHopperHole
Hold the ReChargX™ hole-making tool directly
over the location for the hole and press the
copper hole-making bit against the cartridge
allowing the heat of the tool to create the hole
(there is no need to use excessive force, let
the tool do the work with a minimal amount of
pressure), as shown in gure 5.
Note: Once the copper tip of the hole-making
tool slowly penetrates the top of the toner
cartridge, immediately withdraw the tool and
unplug it from the wall.
Step5:RemovetheExcessPlasticFrom
theHole-MakingTool
Using the tip of the at-blade screwdriver,
included in the ReChargX™ Tool Kit, remove
the small piece of plastic from the copper tip
of the hole-making tool, as shown in gure 6.
This small piece of plastic becomes impossible
to remove once it becomes cold and hardens to
the copper tip of the hole-making tool.
Figure4: The toner hopper hole location
Figure5: Create the toner hopper hole
Figure6: Remove the excess plastic piece
TonerRellKits.com  RechargX™RX230Xv1
Mon - Fri 8am - 5pm ET © 1995-2011 ReChargX™, EmptyX, TonerRellKits and TonerRellKits.com, the TonerRellKits logo, the 2011.11.09
800.527.3712 or 352.343.7533 ReChargX™ and EmptyX logos are trademarks owned by TonerRellkits, LLC. All rights reserved. Page 3 of 10
Step6:AddReChargX™RX230XPremium
PrintTonertotheTonerHopper
Now we will ll the toner hopper with the
ReChargX™ RX230X Premium Print toner.
To ensure the toner ows freely from the bottle
during lling, make certain the cap is screwed
tightly on the bottle, then gently rock/shake the
bottle to free up the toner that may have settled
during shipping.
Next, remove the original cap from the bottle
and replace it with the plastic dispenser spout
from the ReChargX™ RX230X Toner Rell Kit.
To make the adding of the toner to the toner
hopper as easy and dust-free as possible, tilt the
end of the cartridge with the hole in it up at a
45 degree angle and slowly angle the dispenser
spout on the bottle of toner to meet up with the
hole, as shown in gure 7.
Tilting the bottle up a little more will start the
toner owing into the toner hopper.
Note: If at any point the toner stops owing,
simply stand the bottle upright to loosen the
toner and start the pouring process over again
(resist temptation to squeeze the bottle as it will
make a spill or mess more likely).
Fill the hopper until it appears to be full or until
it appears toner no longer ows easily into the
hopper (any toner left in the bottle can easily
be added in the future after you have done a
considerable amount of printing).
Figure7: Fill the toner hopper with ReChargX™
RX230X Premium Print Toner
TonerRellKits.com  RechargX™RX230Xv1
Mon - Fri 8am - 5pm ET © 1995-2011 ReChargX™, EmptyX, TonerRellKits and TonerRellKits.com, the TonerRellKits logo, the 2011.11.09
800.527.3712 or 352.343.7533 ReChargX™ and EmptyX logos are trademarks owned by TonerRellkits, LLC. All rights reserved. Page 4 of 10
Step7:CleantheAreaAroundtheToner
HopperHoleBeforeSealing
Unfold the yellow/orange “toner grabber”
cloth from the ReChargX™ RX230X Premium
Print Toner Rell Kit and stretch it along both
dimenions (it will stretch considerably in one
dimension and not the other).
Stretching the yellow/orange toner grabber cloth
activates the toner retaining substance that is
embedded within the cloth.
You will be using this cloth to clean the outside of
the toner hopper hole to ensure the ReChargX™
leak-proof seal will be applied rmly to the cartridge,
as shown in gure 8.
(Note: Only use the toner grabber cloth on the
exterior of the toner cartridge around the toner
hopper hole area. Do not use the cloth to clean
any of the internal components or the cartridge
imaging drum.)
Step8:SealtheTonerHopperHolewith
theReChargX™Leak-ProofSeal
Remove the protective backing from the
ReChargX™ leak-proof seal (gure 9a) and
lower the seal around the toner hopper hole.
Press rmly around the entire seal to ensure the
seal securely sticks to the toner cartridge, as
shown in gure 9b.
Figure8: Clean the area around the toner hopper hole
before sealing
Figure9a: Remove the seal from the protective backing
Figure9b:Toner hopper with ReChargX™ leak-proof
seal in place
TonerRellKits.com  RechargX™RX230Xv1
Mon - Fri 8am - 5pm ET © 1995-2011 ReChargX™, EmptyX, TonerRellKits and TonerRellKits.com, the TonerRellKits logo, the 2011.11.09
800.527.3712 or 352.343.7533 ReChargX™ and EmptyX logos are trademarks owned by TonerRellkits, LLC. All rights reserved. Page 5 of 10
Step9:PlugintheHole-MakingTool
Plug in the hole-making tool included with the
ReChargX™ Tool Kit.
Turn the sand timer over and wait the full three
minutes before using the tool so it reaches
proper operating temperature; this ensures the
tool will easily penetrate the cartridge housing
(gure 10).
Step10:LocatetheWasteHopper
Orient the cartridge on your work surface with
the handle of the toner cartridge closest to your
chest.
Next, rotate the cartridge 180 degrees away
from you so the cartridge is upside down with
the cartridge handle away from your chest.
The white arrows, in gure 11, show the
direction the toner cartridge must be turned
to locate the waste hopper.
Figure10: Wait for the hole-making tool to heat up
é é
éé
éé
Figure11: Locate the waste hopper
TonerRellKits.com  RechargX™RX230Xv1
Mon - Fri 8am - 5pm ET © 1995-2011 ReChargX™, EmptyX, TonerRellKits and TonerRellKits.com, the TonerRellKits logo, the 2011.11.09
800.527.3712 or 352.343.7533 ReChargX™ and EmptyX logos are trademarks owned by TonerRellkits, LLC. All rights reserved. Page 6 of 10
Step11:WasteHopperHoleLocation
T
he waste hopper hole will be placed on the
bottom left side of the cartridge, as shown by
the white circle in gure 12.
Step12:CreatetheWasteHopperHole
Hold the ReChargX™ hole-making tool directly
over the location for the hole and press the
copper hole-making bit against the cartridge
allowing the heat of the tool to create the hole
(there is no need to use excessive force, let
the tool do the work with a minimal amount of
pressure), as shown in gure 13.
Note: Once the copper tip of the hole-making
tool slowly penetrates the top of the toner
cartridge, immediately withdraw the tool and
unplug it from the wall.
Step13:RemovetheExcessPlasticFrom
theHole-MakingTool
Using the tip of the at-blade screwdriver,
included in the ReChargX™ Tool Kit, remove
the small piece of plastic from the copper tip
of the hole-making tool, as shown in gure 14.
This small piece of plastic is impossible to remove
once it becomes cold and hardens to the copper
tip of the hole-making tool.
Figure12: Locate the toner waste hopper
Figure13: The waste hopper hole
Figure14: Remove the excess plastic piece
TonerRellKits.com  RechargX™RX230Xv1
Mon - Fri 8am - 5pm ET © 1995-2011 ReChargX™, EmptyX, TonerRellKits and TonerRellKits.com, the TonerRellKits logo, the 2011.11.09
800.527.3712 or 352.343.7533 ReChargX™ and EmptyX logos are trademarks owned by TonerRellkits, LLC. All rights reserved. Page 7 of 10
Step14:EmptytheWasteTonerHopper
Now we will remove the waste toner from the
toner cartridge.
Note: There is no need to attempt to remove
every last bit of waste toner from the hopper,
just that which comes out easily.
Note: This toner cannot be used again as paper
dust, hair, staples and other small items can
accumulate in the waste hopper.
Holding the cartridge over the newsprint,
included in the ReChargX™ RX230X Toner
Rell Kit, carefully pour out any waste toner,
as shown in gure 15.
If the waste toner stops owing, stand the
cartridge up again and then re-lower the hole
over the paper (gently tapping along the side
of the toner cartridge helps to keep the toner
owing as well).
Step15:CleantheAreaAroundthe
WasteHopperHole
After the waste toner has been removed from
the waste hopper, use the yellow/orange toner
grabber cloth to clean around the waste hopper
hole, as shown in gure 16, so the ReChargX™
leak-proof seal will adhere to the cartridge body
as completely as possible.
Figure15: Empty the waste toner
Figure16: Clean the waste hopper hole
TonerRellKits.com  RechargX™RX230Xv1
Mon - Fri 8am - 5pm ET © 1995-2011 ReChargX™, EmptyX, TonerRellKits and TonerRellKits.com, the TonerRellKits logo, the 2011.11.09
800.527.3712 or 352.343.7533 ReChargX™ and EmptyX logos are trademarks owned by TonerRellkits, LLC. All rights reserved. Page 8 of 10
Step16:ApplytheLeak-ProofSeal.
Remove the protective backing from the
ReChargX™ leak-proof seal (gure 17a) and
lower the seal around the waste hopper hole.
Press rmly around the entire seal to ensure the
seal securely sticks to the toner cartridge, as
shown in gure 17b.
Step17:ResetChipLocation
The nal step of the ReChargX™ RX230X
Premium Print Toner Rell instructions is to
replace the toner cartridge reset chip.
Notice the location of the reset chip on the
top-right side of the toner cartridge, as shown
by the circle in gure 18.
Figure17a:Remove the seal from the protective
backing

Figure17b:Waste hopper hole sealed with the
ReChargX™ leak-proof seal

Figure18: Find the toner cartridge reset chip
TonerRellKits.com  RechargX™RX230Xv1
Mon - Fri 8am - 5pm ET © 1995-2011 ReChargX™, EmptyX, TonerRellKits and TonerRellKits.com, the TonerRellKits logo, the 2011.11.09
800.527.3712 or 352.343.7533 ReChargX™ and EmptyX logos are trademarks owned by TonerRellkits, LLC. All rights reserved. Page 9 of 10
Step18:RemovethePlasticTabs
The toner cartridge reset chip is held in place
by two small plastic tabs. These tabs must be
removed before the cartridge reset chip can be
removed, as shown in gure 19.
Gently pry up on each of the cartridge reset chip
tabs to snap them off so the chip can be removed
from the cartridge.
Step19:RemovingtheResetChip
After the two tabs have been removed, push the
chip out of the slot, as shown in gure 20.
Figure19: Cartridge reset chip tab removal
Figure20: Cartridge reset chip removal
TonerRellKits.com  RechargX™RX230Xv1
Mon - Fri 8am - 5pm ET © 1995-2011 ReChargX™, EmptyX, TonerRellKits and TonerRellKits.com, the TonerRellKits logo, the 2011.11.09
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
Figure21: Install the new ReChargX™ reset chip
Figure22: Cartridge reset chip in place with tape
Step20:ReplacingtheResetChip
After removing the old chip, slide the new
RX230RC-X reset chip into the slot (in this
orientation make certain the notches are
facing inward, as shown in gure 21).
Step21:SecuretheResetChip
If the chip sits very loosely in the slot, a tiny bit
of tape, that is included in your rell kit, can be
used on the top of the chip to hold it in place,
as shown in gure 22 - DONOTCOVERTHE
BRASSCONTACTS!
Congratulations–You’reFinished!
Congratulations! You have successfully relled
your Canon 119II toner cartridge, emptied the
waste hopper and replaced the cartridge reset
chip.
Enjoy your savings. You’ve just saved $158.04
by relling your toner cartridge!
-End of ReChargX™ RX230X Instructions-
CustomerService/TechnicalSupport
To further help your ReChargX™ RX230X Toner
Rell procedure, we are always ready, willing
and happy to answer any of your questions or
comments via technical support.
Please contact us at 352.343.7533 or
800.527.3712 M - F 8am - 5pm ET.
Additionally, you may also chat with us using
Live Help on our website (M - F 8am - 5pm ET)
or submit a technical support ticket at:
www.TonerRellKits.com/Tech_Support.php

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