Rechargx Rx292 User manual

TonerRellKits.com ReChargX™RX292

ReChargX™ RX292 Instructions

For relling the Dell DRYXV, 331-7327,

331-7328 and PVVWC toner cartridges

Dell cartridge DRYXV, 331-7327, 331-7328 and PVVWC

ReChargX™ RX292 premium print toner rell kit

ReChargX™ tool kit

ReChargX™ RX292 Instructions: Overview

The Dell DRYXV, 331-7327, 331-7328, and PVVWC

are the toner cartridges most frequently found in the

following Dell printer models (and all other machines

using the same “engine”):

B1260dn B1260dnf B1265dfw B1265dnf

The Dell DRYXV, 331-7327, 331-7328, and PVVWC

cartridges are easy to rell using our ReChargX™

RX292 premium print toner rell kit.

Included in the ReChargX™ RX292 Kit

• ReChargX™ RX292 instructions

• ReChargX™ RX292 premium print toner

• ReChargX™ RX292 reset chip

• ReChargX™ leak-proof seals (4)

• Reminder labels (2)

• Toner bottle funnel spout

• “Toner grabber” cloth

• Toner port plug

• Work surface protector/newsprint

Required Tools

The toner rell process requires the use of our

ReChargX™ tool kit which includes:

• “Pop and Pour” hole-making tool

• Hole-making tool stand

• Hole-making tool cleaning pad

• Three minute sand timer

• Small pair of pliers

• Small at-blade screwdriver

• LED ashlight

• “Toner grabber” cloth

• Work surface protector/newsprint

TonerRellKits.com ReChargX™RX292

Step 1: Prepare your work surface

Included in the ReChargXTM RX292 premium print

toner rell kit is a sheet of newsprint (gure 1-1).

Unfold the sheet and lay it across your work surface.

The newsprint keeps your work surface clean and is

discarded after completing the relling process.

Step 2: Identify/locate the imaging drum

The toner cartridge imaging drum is the most critical

component in the toner cartridge and also the most

easily damaged. It is completely exposed on the

underside of the cartridge and can be damaged by

scratches, “dings” and ngerprints. Make certain you

do not touch the imaging drum.

Carefully turn the toner cartridge onto its back side

with the handle (A) facing toward you and the

imaging drum (B) facing up (gure 2-1).

Step 3: Cover the toner cartridge imaging drum

To prevent any damage that may occur during the

rell process, we will cover the imaging drum with a

sheet of paper.

Make certain you do not touch the drum or apply tape

to the surface of the drum during this step.

Fold a piece of printer paper into an appropriate size

large enough to cover the imaging drum. Tape the

paper to the cartridge (A, B) (gure 3-1).

Carefully fold the paper over the imaging drum and

tape the other edge of the paper to the cartridge

(C, D) (gure 3-1).

Figure 1-1: ReChargX™ newsprint work surface protector

Figure 2-1: Locating the imaging drum

C D

Figure 3-1: Covering the imaging drum

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In the following steps, we will show you how to make

the toner hopper hole, rell the cartridge, clean the

area and apply a seal.

Step 4: Position the toner cartridge for creating

the toner hopper hole

Position the cartridge on your work surface with the

handle (A) facing toward you (gure 4-1).

Step 5: Identify the toner hopper hole location

With the cartridge in position, the toner hopper hole

will be located between the left edge of the cartridge

and the cartridge handle, as indicated by the white

circle (gure 5-1).

Step 6: Prepare the hole-making tool

Before plugging in the ReChargX™ hole-making tool,

bend up the center “Y”-shaped section of the small

black stand (A) (gure 6-1). This is what the tool will

rest on while heating up.

Plug in the hole-making tool, rest it on the stand, turn

the sand timer (B) (gure 6-1) over and wait until all

the sand has moved from the top of the sand timer to

the bottom (3 minutes) before using the tool. This will

ensure easy penetration of the cartridge housing.

Figure 4-1: Positioning the toner cartridge for creating the toner

hopper hole

Figure 5-1: Identifying the toner hopper hole location

Figure 6-1: Waiting for the hole-making tool to heat up

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Step 7: Create the toner hopper ll hole

After waiting for all of the sand to run through the

sand timer (the full 3 minutes) place the ReChargX™

hole-making tool directly over the location for the

hopper hole and rmly press the copper hole-making

bit against the cartridge (gure 7-1).

There is no need to use excessive force; let the

hole-making tool do the work with a minimal amount

of pressure.

Since these toner cartridges have a relatively thick

housing, a slight rocking motion of the tool will help

the hole-making bit penetrate the surface of the toner

cartridge.

Once the copper tip of the hole-making tool

penetrates the top surface of the toner cartridge,

immediately withdraw the tool and unplug it.

Step 8: Remove the plastic disc from the

hole-making tool

While the bit on the hole-making tool is still hot, use

the tip of the at-blade screwdriver (included in the

ReChargX™ tool kit) to remove the small, circular

plastic disc (gure 8-1).

At this time you can also remove any plastic on the

exterior of the bit with the green pad (included in the

ReChargX™ tool kit).

Note: If the tool has cooled down before extracting

the plastic disc, the disc may become hardened and

stuck in the tool. If this happens, plug in the tool, wait

at least 3 minutes (using the sand timer) for the tool

to heat up to soften the plastic disc, then remove as

shown in gure 8-1.

Step 9: Add ReChargX™ RX292 premium print

toner to the toner hopper

Before starting the toner hopper relling process

(and after verifying the bottle cap is screwed rmly in

place), gently rock or shake the bottle back-and-forth

several times to ensure the toner will ow smoothly

(the toner can settle and compact during shipping).

Remove the original cap from the toner bottle and

attach the clear, plastic dispenser spout from the

ReChargX™ RX292 premium print toner rell kit.

Figure 7-1: Creating the toner hopper ll hole

Figure 8-1: Removing the plastic disc from the hole-making tool

TonerRellKits.com ReChargX™RX292

For the easiest, quickest and most mess-free relling,

tilt the end of the cartridge up with the toner hopper

hole at a 45 degree angle and slowly angle the

dispenser spout on the bottle of toner to meet up

with the hole (gure 9-1). Tilting the bottle up a little

more will start the toner owing into the toner hopper.

Pour the toner slowly. RESIST ALL TEMPTATION

TO SQUEEZE THE BOTTLE to increase the ow

of toner. The likelihood of toner escaping under

pressure greatly increases when the bottle is

squeezed while lling the cartridge. If the toner

stops owing, return the bottle to the upright

position and restart the lling process.

Fill the cartridge until the hopper appears to be full.

Any toner remaining in the bottle can be used at a

later date after you have completed a signicant

amount of printing.

Step 10: Activate the toner grabber cloth

Take the orange toner grabber cloth from the

ReChargX™ RX292 premium print toner rell kit and

stretch it along both dimensions; the cloth will stretch

considerably in one dimension and not the other

(gure 10-1). Stretching the toner grabber cloth

activates the toner retaining substance embedded

within the cloth which gives it the ability to pick up

and retain toner.

Note: Only use the toner grabber cloth on the exterior

of the cartridge. Do not use the cloth to clean any of

the internal components or the drum as the toner

grabber will leave a residue on those critical image

production components which will affect the quality of

the print output.

Step 11: Clean the area around the toner hopper

Before sealing the toner hopper hole with the plug,

the area around the toner hopper opening must be

cleaned. Using the toner grabber cloth, rmly wipe

around the area of the toner hopper hole (gure

11-1). You may also want to use the cloth to clean

any toner left on the toner bottle dispenser spout and

your immediate work space.

Figure 9-1: Adding toner to the toner hopper

Figure 10-1: Stretching the toner grabber cloth

Figure 11-1: Cleaning the area around the toner hopper opening

TonerRellKits.com ReChargX™RX292

Step 12: Seal the toner hopper hole with the

toner port plug

Retrieve the toner port plug from the ReChargX™

RX292 premium print toner rell kit. Using small

needle-nose pliers, twist the toner port plug clockwise

into the toner hopper hole until it sits ush with the

toner cartridge (gure 12-1).

About waste toner

The waste toner is an accumulation of toner that is

discarded during the printing process.

This waste toner has become a mixture of toner,

paper particles, and other foreign objects. The

waste toner is not suitable for re-use.

The following steps will detail the process of

removing the waste toner from your cartridge.

Step 13: Position the toner cartridge for creating

the waste hopper hole

To position the cartridge correctly for creating the

waste hopper hole, rotate the cartridge 180 degrees

from its current position so that the handle (A) is now

facing away from you (gure 13-1).

Step 14: Identify the location for the cartridge

waste hopper hole

The toner cartridge waste hopper will be located on

the bottom-left edge of the toner cartridge as

indicated by the white circle (gure 14-1).

Figure 12-1: Sealing the toner hopper hole with the port plug

Figure 13-1: Positioning the toner cartridge for creating the

waste hopper hole

Figure 14-1: Identifying the location of the waste hopper hole

TonerRellKits.com ReChargX™RX292

Step 15: Reheat the ReChargXTM hole-making tool

Plug in and reheat the ReChargX™ hole-making tool.

Turn the sand timer over and wait the full 3 minutes

before undertaking the next step (gure 15-1).

Step 16: Create the waste hopper hole

After waiting the full 3 minutes for the tool to heat up

completely, place the ReChargX™ hole-making tool

directly over the hole location and rmly press the

hole-making bit against the top surface of the toner

cartridge (gure 16-1).

There is no need to use excessive force; let the

hole-making tool do the work with a minimal amount

of pressure.

Since these toner cartridges have a relatively thick

housing, a slight rocking motion of the tool will help

the hole-making bit penetrate the surface of the toner

cartridge.

Once the copper tip of the hole-making tool

penetrates the top surface of the toner cartridge,

immediately withdraw the tool and unplug it.

Step 17: Remove the plastic disc from the tool

While the bit on the hole-making tool is still hot, use

the tip of the at-blade screwdriver (included in the

ReChargX™ tool kit) to remove the small, circular

plastic disc (gure 17-1).

At this time you can also remove any plastic on the

exterior of the bit with the green pad (included in the

ReChargX™ tool kit).

Tip: If the disc has fallen into the hopper opening,

use the needle-nose pliers to retrieve it.

Figure 15-1: Reheating the ReChargX™ hole-making tool

Figure 16-1: Creating the waste hopper hole

Figure 17-1: Removing the plastic disc from the hole-making tool

TonerRellKits.com ReChargX™RX292

Step 18: Remove the waste toner

Carefully turn the cartridge over so the waste toner

hopper hole is facing down

Rock the cartridge

back-and-forth to allow the toner to fall onto the

ReChargX™

work surface protector (gure 18-1).

Since the waste toner hopper can get quite full during

the print cycle, you will need to repeatedly rock the

cartridge back-and-forth to get as much toner out of

the waste toner hopper as possible.

Set the cartridge back onto your work surface and

fold the newsprint over itself, locking the waste toner

in the center, for easy disposal.

Step 19: Clean the waste hopper opening

After emptying the majority of the waste toner from

the waste toner hopper, use the orange toner grabber

cloth

to clean the outside of the waste toner hopper to

ensure the ReChargX™ leak-proof seal will adhere

securely to the cartridge surface (gure 19-1).

Step 20: Apply the ReChargX™ leak-proof seal

Remove one of the ReChargX™ leak-proof seals

from the protective backing (gure 20-1).

Figure 18-1: Removing the waste toner

Figure 19-1: Cleaning the area around the waste hopper opening

Figure 20-1: Removing ReChargX™ seal from the backing

TonerRellKits.com ReChargX™RX292

After cleaning the waste hopper hole, rmly apply

the ReChargX™ leak-proof seal to the waste hopper

opening, using a circular motion to ensure a tight

seal (gure 20-2).

Step 21: “Cartridge-killer” chip

Dell (and most other manufacturers) uses a

“cartridge-killer” chip to estimate the toner remaining

in the hopper and to prevent the cartridge from being

used if it is relled (unless the chip is replaced).

Replacing the existing chip with the reset chip

included in the ReChargX™ RX292 toner rell kit

is very easy.

Locate the existing chip

With the cartridge in the same position as it was to

create and seal the waste toner hopper, the handle

(A) facing away from you and the waste hopper seal

toward you, the reset chip is located within a slot (B)

on the left-hand side. In this view, you can see the

green chip with four brass contacts (gure 21-1).

Step 22: Remove the plastic tabs

The toner cartridge reset chip is held in place by two

plastic tabs (A, B) (gure 22-1). These tabs must be

removed before the reset chip can be removed.

Figure 20-2: Placement of the leak-proof seal

Figure 21-1: Positioning the cartridge to locate the reset chip

A B

Figure 22-1: Using a at-blade screwdriver to remove the tabs

TonerRellKits.com ReChargX™RX292

Using the at-blade screwdriver, gently pry up on

the cartridge reset chip tabs, slowly working your

way along the entire length of the tab (gure 22-2).

When you have removed the tab on one side repeat

the process on the other side (gure 22-3).

Step 23: Remove the toner cartridge reset chip

Once the plastic tabs have been removed, the

cartridge reset chip is accessible. Using the cartridge

body as a fulcrum slide the at-blade screwdriver

under the reset chip to pry it up (gure 23-1).

Figure 22-2: Removing the plastic tab on the right side

Figure 22-3: Removing the plastic tab on left side

Figure 23-1: Prying up on the reset chip

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