Reiner 880 User manual

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SERVICE-MANUAL 880 ENGLISH PC - 888950 - 001 - A
Service Manual
880

© 2005 Ernst Reiner GmbH & Co. KG
All rights reserved. Translations, reprints, or any other form of reproduction of this manual, even in
part and regardless of form, require our prior written permission.
We reserve the right to change the contents of this manual without prior notice.
This manual has been compiled with great care, however we cannot accept liability for any errors
or defects or for damage resulting from them.

service
Table of Contents
880
Ausgabe: 888950 - 001 - A I
1INTRODUCTION AND SAFETY INSTRUCTIONS 1-1
1.1 INTRODUCTION 1-1
1.2 SYMBOLS USED 1-1
1.3 SAFETY INSTRUCTIONS 1-2
1.4 MANUFACTURER'S NOTES 1-4
1.5 ENVIRONMENTAL REGULATIONS 1-4
2TECHNICAL DATA 2-1
3TYPE OVERVIEW 3-1
3.1 MACHINE VERSIONS 3-1
3.2 INK RIBBONS AND INK-RIBBON CASSETTES 3-1
4MACHINE FEATURES 4-1
4.1 GENERAL 4-1
4.2 INTERNAL IMPRESSIONS 4-1
4.3 ROLLER PRINTER 4-1
5OPTIONS AND ACCESSORIES 5-1
5.1 ACCESSORIES 5-1
5.2 OPTIONS 5-2

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Table of Contents
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II Ausgabe: 888950 - 001 - A
6CONSTRUCTION 6-1
6.1 GENERAL NOTES FOR THIS SECTION 6-2
6.2 GENERAL REMARKS ON CONSTRUCTION 6-3
6.3 880000-000 880 DISPATCH-READY 6-4
6.4 880100-000 EL. STAMPING MACHINE 880 CPTE. 6-6
6.5 882000-000 EL. STAMPING MACHINE 880 VM 6-8
6.6 883010-000 UPPER PART CPTE. 6-16
6.7 883800-000 PRINTING PLATE, BRASS 62X40 CPTE UNENGRAVED 6-18
6.8 883800-100 PRINTING PLATE, NYLONPRINT 62X40 CPTE. 6-20
6.9 883900-000 PRINT SLIDE CPTE. 6-22
6.10 887250-000 HOUSING, FRONT PART, CPTE. 6-24
6.11 887220-010 COVER CPTE., SPARE PART ONLY 6-26
6.12 887320-000 TABLE CPTE. 6-28
6.13 SENSORS AND ACTUATORS 6-30
6.14 WIRING DIAGRAM 880 6-33
6.15 BLOCK DIAGRAM, CONTROL BOARD 880 6-34
7SERVICE INSTRUCTIONS 7-1
7.1 SERVICE TOOLS 7-2
7.2 ADJUSTMENT INSTRUCTIONS 7-4
7.3 DISMANTLING AND REPLACEMENT INSTRUCTIONS 7-14
7.4 FUNCTION TESTING 7-24
8CARE AND MAINTENANCE 8-1
8.1 CARE OF THE MACHINE 8-1

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Table of Contents
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9TROUBLESHOOTING 9-1
9.1 FAULTS WITH AN ERROR MESSAGE 9-1
9.2 FAULTS WITHOUT AN ERROR MESSAGE 9-5
10 FURTHER DOCUMENTATION 10-1
11 SPARE PARTS LISTS 11-1
12 APPENDIX 12-1

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Introduction and Safety
Instructions 1
880
Ausgabe: 888950 - 001 - A 1-1
1 Introduction and Safety Instructions
1.1 Introduction
This technical manual describes REINER Electric Stamping Machines in the
Model Range 880.
1.2 Symbols used
The following symbols are used to aid presentation in this manual:
Note
Indicates general instructions
Warning
Indicates an instruction that must be observed

1
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Introduction and Safety
Instructions
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1-2 Ausgabe: 888950 - 001 - A
1.3 Safety instructions
This section contains safety instructions that you must observe without fail when
handling your electric stamping machine.
1.3.1 General safety instructions 1
• The Reiner 880 complies with relevant safety regulations for information technol-
ogy equipment, including those for electric office machinery.
• Unauthorised opening of the machine and improper repairs can cause consider-
able danger (fire hazard). To avoid the danger of crushing, do not insert your fin-
gers between the baseplate and the print carriage.
• Transport the machine only in its original package or other suitable package that
provides protection against shock and impact.
• If the machine is taken from a cold environment into a warm room, dew may form
on it. Wait until the machine has warmed up to room temperature and is absolutely
dry before starting to use it.
• Make sure that the local mains voltage corresponds to the voltage stated on the
mains unit.
• Ensure that the locally-installed mains socket with protective earth, which you use
for the machine, is readily accessible at all times.
• The machine has no ON/OFF switch; to disconnect it from the mains you must dis-
connect the mains unit from the mains socket.
• Arrange the connection leads so that they do not create a hazard (danger of trip-
ping) and cannot be damaged.
• Take care that no objects (e.g. necklaces, paper clips, or liquids) fall into the ma-
chine – danger of electric shock and short circuit.
• In an emergency, e.g. in the event of damage to the machine casing, control ele-
ments or the mains lead, or if an object or liquid falls into the machine, disconnect
the mains unit from the mains socket and inform your sales agent or our Service
Department.
1Source: Bedienungsanleitung 880 / Version 2.0

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Introduction and Safety
Instructions 1
880
Ausgabe: 888950 - 001 - A 1-3
1.3.2 Sub-assemblies with components subject to damage from electrostatic discharge
Sub-assemblies containing components that may be damaged by electrostatic discharge
(ESCs = electrostatically-sensitive components) may be marked with the following symbol:
When handling sub-assemblies containing ESCs, you must observe the following guidelines
without fail:
• Before working with sub-assemblies containing ESCs, ensure that you are not charged
with static electricity, e.g. by touching an earthed object.
• Equipment and tools used must not be statically charged.
• Disconnect the mains plug before inserting or removing sub-assemblies containing
ESCs.
• Grasp sub-assemblies containing ESCs only by their edges.
• Do not touch connector pins or printed-circuit tracks on sub-assemblies containing
ESCs.
1.3.3 Hazards arising from working on the machine internals
The Model 880 contains sub-assemblies that carry high voltages and electric charges, which
could cause serious injury.
Operations on the machine internals must therefore only be carried out by trained
specialist personnel!

1
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Introduction and Safety
Instructions
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1-4 Ausgabe: 888950 - 001 - A
1.4 Manufacturer's notes
1.4.1 GS "Geprüfte Sicherheit" / CE mark
Source: Bedienungsanleitung 880 English/ Version 2.0
1.5 Environmental regulations
What does REINER contribute to our mutual environment?
The Model 880 Electric Stamp complies with all relevant safety standards. This means
that, if the machine is used correctly, it does not pose any danger for the user.
The noise emissions comply with workplace regulations for environments in which mainly
intellectual work is carried out.
The level of radiated electromagnetic interference is below internationally-permitted limits.
This manual is printed on low-chlorine paper.
1.5.1 Materials
Model 880 Electric Stamps contain, besides various metals, high-quality thermoplastic ma-
terials. These technical plastics have made it possible to reduce the weight of the machine.
This helps conserve scarce raw-material resources. The primary energy input is signifi-
cantly lower. None of the thermoplastic materials employed contains heavy-metal flame re-
tardants.
1.5.2 Recycling
Dismantling is the fundamental requirement for comprehensive recycling. Model 880 Elec-
tric Stamps have been specially developed for simple assembly and dismantling.
The technical plastics employed can be reused. Larger parts are marked with the material
used in them. Our documentation contains the information needed for recycling and will be
available for many years.

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Introduction and Safety
Instructions 1
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Ausgabe: 888950 - 001 - A 1-5
1.5.3 Ink ribbons
Long-life ink-ribbon cassettes are used in Model 880 Electric Stamps The ink ribbons contain
no carcinogenic substances.
Do not throw used cassettes away, they can be recycled.
1.5.4 Packaging
The package protects your machine during transport.
All packaging components can be recycled.
1.5.5 Batteries
Neither normal nor rechargeable batteries should be disposed of in domestic waste.
They must be disposed of as hazardous waste in accordance with local regulations.

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Technical Data 2
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2 Technical Data
Technical data2
Dimensions (B x D x H in mm) 336 x 166 x 198
Weight ca. 6.9 kg
Ink-ribbon capacity ca. 800,000 characters
ca. 16,000 impressions (with printing plate)
Stamping time
Stamping sequence
ca. 0.6 seconds
min. 1.2 seconds
Ambient temperature for operation
Temperature for transport and storage
Relative humidity for operation
Relative humidity for transport and storage
+ 10°C ... + 40°C
down to - 8°C depending on conditions
- + 40°C ... + 70°C
30% ... 70% relative humidity
10% ... 90% relative humidity
Power supply
Input voltage to mains unit
Output voltage from mains unit
from mains unit supplied
Protection class II
100 ... 240 V ~ / 50 ... 60 Hz /
1.5 A AC
24 V DC / 3.0 A
Noise level max. 65 dB(A)
(workplace-related emissions to ISO 7779)
Example of an impression
Source: www.reiner.de
2Source: Bedienungsanleitung 880 / Version 2.0

2
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Technical Data
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2-2 Ausgabe: 888950 - 001 - A
Impression position
Source: Bedienungsanleitung 880 / Version 2.0

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Type Overview 3
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3 Type Overview
3.1 Machine versions
Model REINER
Part No.
Version Comment
880 880000-000 880
880-050 880000-050 880-050 Stamp head
3.2 Ink ribbons and ink-ribbon cassettes
Model 880 stamps have ink-ribbon cassettes that are easy to replace, so that changing
the ink ribbon is quick, clean and simple.
All available ink-ribbon cassettes are shown in the table below.
Changing a cassette is described in detail in the relevant operating instructions.
Colour Ribbon material Designation
REINER Order No.
Black Nylon Ink ribbon, cpte. 887100-000
Red Nylon Ink ribbon, cpte., red 887100-001
Blue Nylon Ink ribbon, cpte., blue Only available on request!
(887100-003)
BL-GN-RD
(blue, green,
red)
Nylon Ink ribbon, cpte., bl-gn-rd Only available on request!
(887100-020)

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Machine Features
4
880
Ausgabe: 888950 - 001 - A 4-1
4 Machine Features
4.1 General
REINER 880 Electric Stamps incorporate two different printing mechanisms, a single-line
needle printer and a roller printer for individual impressions using a printing plate.
For the needle printer, details of impressions are stored in the machine.
Further, individual impression designs for the needle printer can be read in from a chipcard
and printed.
The machine can also receive, through the serial interface, and print formatted impression
texts which have been prepared on a PC.
(Product:. Click & Stamp).
4.2 Internal impressions
4.2.1 Capacity for impression designs
Number of impression designs: 40
Maximum number of printed lines: 1
Impression length max. 60.44 mm
Maximum number of characters
• Narrow type (Engschrift): 35
• Normal type: 23
• Wide type (Breitschrift): 16
4.2.2 Internal impressions
For the internal impressions (stored impressions), please see the relevant operating instruc-
tions.
4.3 Roller printer
With the roller printer, an individually-designed impression can be created with a maximum
size of 40 x 62 mm.
You will find examples of such impressions in Section 2 Technical Data and Section 5.2.3
Printing plate

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Options and Accessories 5
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5 Options and Accessories
5.1 Accessories
For general accessories, please see parts list 880000-000 (Section 6.3.1).
5.1.1 USB interface3
• The USB interface (Version 1.1) enables connection of the machine to a PC.
• The connection can be used as a printer interface. In such a case, data are transmit-
ted form an application program to the REINER 880, which can then print them im-
mediately.
• An interface description for preparing an application program is available from
REINER.
Warning
Electrostatic discharge at the interface connection can cause machines and
features to malfunction.
For further details of the USB interface, please see the Operating Instructions.
3Source: Bedienungsanleitung 880 V2.0

5
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Options and Accessories
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5-2 Ausgabe: 888950 - 001 - A
5.2 Options
5.2.1 ChipCard
By using the programmable REINER ChipCard, the following additional functions are avail-
able:
• Key function
• Printing a supplementary operator identification
• Individually-designed needle impression
For further details of the ChipCard functions, please see the Operating Instructions.
ChipCards pre-programmed to order are available from REINER under Order No. 782532-
000.
5.2.2 Click & Stamp 789 WIN
With this program, text from any desired application can be transmitted from the clipboard
of the PC to the connected printer and printed.4
The product Click & Stamp 789 WIN can be obtained from REINER under Order No.
789105-000.
5.2.3 Printing plate
Brass and Nylonprint printing plates can be manufactured by REINER on request:
Type Order No. Designation
Brass 883225-000 GRAVUR MOD.880 MSPL. 62X40 MM
Nylonprint 883227-000 NYLOPRINTPL.F.MOD.880 62X40 MM
What design limits are imposed by the process?
In general, there are no restrictions on the design of the impression.
However, to achieve the optimum impression and carbon-copy quality, the following guide-
lines should be taken into account.
1. Impression with border
The border helps to achieve a uniform impression
Example: Favourable design Unfavourable design
4Source: Bedienungsanleitung 789 V2.0