Rollplay 6V Mini Cooper S User manual

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6V Mini Cooper S
Customer Service Guide
MMXII © Copyright Goodbaby Group (gbinternational)

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Customer Service Guide
Contents
I) Check Battery …………………………............................................. 3
II) Check Wiring Condition ……………………………..………………………. 5
III) Check Foot Pedal ………………………………………………………….….. 8
IV) Gearbox Replacement …………………………………………..…………… 10
V) Headlights Replacement .…………………………..…….……..….………. 14
VI) Schematic diagram ……………..…………….…..….………..……………. 16
VII) Exploded View …………………………..…....….……….……..…….…… 17

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Customer Service Guide
I) Check Battery
Operation: Use a Flat head screwdriver, unlock and remove the seat. Locate the battery
harness, unplug the connector then use a volt-meter to check battery condition
at battery side.
Step (1)
Unlock these two plastic knobs
Step (2)
Unplug the battery harness (RED) after seat removed

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Customer Service Guide
I) Check Battery
Step
(3)
Reading Judgment: 6.0 V ~ 6.5 V –Good condition
5.6 V ~ 5.9 V –Proceed to Recharge
5.5 V –Battery to be recharged if after the stipulated
recharging time, voltage has not increased,
the Battery needs replacement
Below 5.5 V –Battery needs replacement

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Customer Service Guide
II) Check Wiring Connection
Operation: There are totally two positions of connections should be checked.
A. Motor/Gearbox : Follow above (Point I) to remove the seat, locate the Gearbox
harness underneath.
Check the harness of Gearbox which is in white color

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Customer Service Guide
II) Check Wiring Connection
B. Functional Switches : Access all the functional switches which are located at the
bottom side of Shifter per below procedures.
Step (1)
Main function switches are located at underside of Shifter
Step (2)
Turn over the vehicle, unscrew these two screws to remove
the wirings cover

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Customer Service Guide
II) Check Wiring Connection
Check the terminal connections of Shifter
Front Rear
Step (3)
Step (4)
Red
Power switch
(leave the empty blade at the front)
Reverse above procedures to re-assemble back the vehicle
Single Black
Single Blue
Single Red
Red & Blue
Double Black
Double Red
Black

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Customer Service Guide
III) Check Foot Pedal
Operation: Follow below procedures to check the Foot Pedal connection.
Step (1)
Turn over the vehicle and pull out the Foot Pedal cover by screwdriver from right side
Blue (front)
White (middle)
Step (2)
Red (rear)

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Customer Service Guide
III) Check Foot Pedal
Step
(3)
Slide in the Foot Pedal into Chassis from right side
①
②
Snap back in place

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Customer Service Guide
IV) Gearbox Replacement
Operation: Follow below steps to take apart the gearbox completely for replacing.
Use a flat head screwdriver to remove the hub cap
(Rear left wheel only)
Step (1)
Step (2)
Use the same screwdriver to remove
the snap-pin from axle as showed

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Customer Service Guide
IV) Gearbox Replacement
Step (3)
Slide the rim and rear wheel out from axle
Follow above (Point IIB) to access the Motor harness underneath
the seat, then unplug it before removing the gearbox
Step (4)

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Customer Service Guide
IV) Gearbox Replacement
Step (5)
Unplug the Headlights connector plugs located at middle of bottom side
Unscrew the two wiring clips to release the harness completely
Step (6)

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Customer Service Guide
IV) Gearbox Replacement
Step (7)
Slide the gearbox out from axle
Step (8)
Advance design for easy to replace the
whole gearbox by simple steps now
Reverse above procedures to re-assemble back the vehicle

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Customer Service Guide
V) Headlights Replacement
Operation: Follow below procedures to remove and replace the Headlights assembly.
Step (1)
Pull the Headlight out from both sides of brackets
Unplug the Headlight connectors at middle of bottom side
Step (2)

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Customer Service Guide
V) Headlights Replacement
Step
(3)
Unscrews two wiring clips to remove the Headlights Assembly

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Customer Service Guide
VI) Wirings Schematic

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Customer Service Guide
VII) Exploded View