Sauder Costa 422983 User manual

sauder.com
Hutch
Costa Collection | Model 422983
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-32
Français pg 33-36
Español pg 37-40
Lot # 534197 10/29/19
Purchased: __________________
sauder.com
CONTACT US FIRST
BEFORE MAKING ANY RETURNS TO THE STORE.
sauder.com
CONTACT US FIRST
BEFORE MAKING ANY RETURNS TO THE RETAILER.
Visit sauder.com/service to order replacement parts, view video assembly tips, or chat with a live rep.
Prefer the phone? Give us a ring at 1-800-523-3987.
Customer Service is available Monday-Friday - 8:30 a.m. to 5 p.m. EST (except holidays)
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Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Hammer
Not actual size
2-3
4
5-32
33-36
37-40
41-42
43
Table of Contents Assembly Tools Required
A RIGHT END (1)
B LEFT END (1)
C BOTTOM (1)
D RIGHT UPRIGHT (1)
E LEFT UPRIGHT (1)
F BRACE (1)
G SMALL UPRIGHT (2)
H SHELF (1)
I ADJUSTABLE SHELF (2)
J BOTTOM MOLDING (1)
K TOP MOLDING (1)
L SHELF MOLDING (1)
M ADJUSTABLE SHELF MOLDING (2)
N VERTICAL BRACE (1)
O CENTER BACK (1)
P BACK (2)
Q UPPER BACK (2)
R NARROW BACK (1)
S SMALL NARROW BACK (2)
T2 TOP (1)
U DOOR (2)
V GRILLE (2)
Part Identification
Nail Holder (provided)
Electric drill with 3/16" bit
(ONLY in indicated step)
422983 www.sauder.com/servicePage 2
Tape Measure
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Masking Tape

Part Identification
A
B
C
D
E
F
G
G
H
I
I
J
K
L
M
M
N
O
P
P
Q
Q
R
S
S
T2
U
U
V
V
422983www.sauder.com/service Page 3
Now you know
our ABCs.

åScrews are shown actual size. You may receive extra hardware with your unit.
Hardware Identification
BLACK 9/16" LARGE HEAD SCREW - 22
1S BLACK 1/2" FLAT HEAD SCREW - 8 11S
BLACK 1-1/8" MACHINE SCREW - 2
21S BLACK 1-15/16" FLAT HEAD SCREW - 8
113S
TAPE CARD - 2
4M NAIL - 28 1N CAM COVER - 12 12P
KNOB SET - 2
167K
METAL BRACKET - 6
4G PIVOT HINGE - 2 15H
WOOD DOWEL - 6
15F 13H HINGE - 4
CLIP - 8
67G
7F TWIST-LOCK®FASTENER - 16HIDDEN CAM - 14 1F CAM DOWEL - 10 2F CAM SCREW - 4 8F
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METAL PIN - 24
1R RUBBER SLEEVE - 10 2R FURNITURE TIPPING
RESTRAINT KIT - 1
97

Step 1
Do not tighten the TWIST-LOCK® FASTENERS in this step.
(16 used)
7F
7F
å Assemble your unit on a carpeted floor or on the
empty carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER
TWIST-LOCK® FASTENER (7F) into the large
holes in the ENDS (A and B), BOTTOM (C),
and UPRIGHTS (D, E, and G).
422983www.sauder.com/service Page 5
A
B
C
D
E
G
G
Look for this icon. It means a video assembly tip is
available at www.sauder.com/service/tips
Find the numbered video or scan the QR code. 2

Step 2
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
å Push ten HIDDEN CAMS (1F) into the BRACE (F), SHELF (H),
and ADJUSTABLE SHELVES (I). Then, insert the metal end of
a CAM DOWEL (2F) into each HIDDEN CAM.
(10 used)
Arrow
1F
2F
Do not tighten the HIDDEN CAMS in this step.
Arrow
1F
2F
F
H
I
I
422983 www.sauder.com/servicePage 6
1

Step 3
å Push four HIDDEN CAMS (1F) into the edges of
the ENDS (A and B).
A
B
Hole
Arrow
The arrow in the HIDDEN
CAMS must point toward the
hole in the edge of the board.
422983www.sauder.com/service Page 7
Arrow
1F
(4 used)
1

å Fasten the UPRIGHTS (D and E) to the TOP (T2).
Tighten four TWIST-LOCK® FASTENERS.
å Slide the CENTER BACK (O) into the grooves of
the UPRIGHTS (D and E).
Step 4
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the
hole of the adjoining part.
NOTE: The dowel end of the FASTENER must
remain fully inserted in the hole of the adjoining
part while locking the FASTENER.
2. Tighten the FASTENER with a Phillips
screwdriver as tight as possible.
Dowel end
O
D
E
T2
Finished surface
Groove
422983 www.sauder.com/servicePage 8
Just think. The sooner
you do this, the sooner
you do something else.
These holes must be here.
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Meet Part (T2). This component has
been engineered to be lighter, stronger,
faster… well ok. Not technically faster.
But definitely makes for a sturdier
Hutch that’s easier to assemble and
friendlier to the environment.
2

å Fasten the SHELF (H) to the UPRIGHTS (D and E). Use
four BLACK 1-15/16" FLAT HEAD SCREWS (113S).
å Fasten the SHELF MOLDING (L) to the SHELF (H).
Tighten four HIDDEN CAMS.
Step 5
These surfaces
must be even.
D
E
BLACK 1-15/16" FLAT HEAD SCREW
(4 used in this step)
113S
H
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
Surface with HIDDEN CAMS
422983www.sauder.com/service Page 9
L
1

å Fasten the SMALL UPRIGHTS (G) to the SHELF (H).
Tighten four TWIST-LOCK® FASTENERS.
Step 6
Finished edge
Surface with TWIST-LOCK® FASTENERS
G
G
H
422983 www.sauder.com/servicePage 10
2