Sauder Cottage Road 416039 User manual

Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
Share your journey!
sauder.com
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-26
Français pg 27-29
Español pg 30-32
Lot # 359618 06/27/14
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Work Table
Cottage Road Collection | 416039
Dish, dine 'n display.

Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
2-3
4
5-26
27-29
30-32
33-34
35
416039 www.sauder.com/servicesPage 2
Now you know
our ABCs.
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A END PANEL (1)
B FRONT PANEL (1)
C BACK PANEL (1)
D UPRIGHT (1)
E SMALL DRAWER UPRIGHT (1)
F TOP (1)
G BOTTOM (1)
H LONG SHELF (1)
I SHORT SHELF (2)
J ADJUSTABLE SHELF (1)
K UPPER BACK (1)
L RIGHT FRONT LEG (1)
M RIGHT REAR LEG (1)
N FRONT UPRIGHT LEG (1)
O REAR UPRIGHT LEG (1)
P END PANEL LEG (2)
Q DRAWER FRONT (1)
R UPPER UPRIGHT RAIL (1)
S LOWER UPRIGHT RAIL (1)
T SMALL DRAWER UPRIGHT RAIL (1)
U BOTTOM MOLDING (1)
V DRAWER FRONT MOLDING (1)
W UPPER BACK MOLDING (1)
X UPPER END PANEL RAIL (1)
Y LOWER END PANEL RAIL (1)
Z LOWER STRETCHER (2)
AA UPPER STRETCHER (1)
BB LOWER BRACE (1)
CC SKIRT (2)
D20 RIGHT DRAWER SIDE (1)
D21 LEFT DRAWER SIDE (1)
D74 DRAWER BACK (1)
D716 DRAWER BOTTOM (1)

Part Identification
416039www.sauder.com/services Page 3
A
B
C
DE
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
I
P
CC
Z
D20
D21 D74
D716

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
416039 www.sauder.com/servicesPage 4
40CA CABINET RIGHT - 1 40CB CABINET LEFT - 1 40CC DRAWER RIGHT - 1 40CD DRAWER LEFT - 1
GOLD 1" MACHINE SCREW - 1
50S
BLACK 9/16" LARGE HEAD SCREW - 6
1S
ANGLE BRACKET - 3
44G
LONG METAL PIN - 2
3R
BLACK 1-7/8" FLAT HEAD SCREW - 3
2S
10F TWIST-LOCK®
FASTENER - 5
12S BROWN 1" FLAT HEAD SCREW - 2
CAM COVER - 32
19P
RUBBER SLEEVE - 4
2R
3S GOLD 5/16" FLAT HEAD SCREW - 8
METAL PIN - 4
1R
10A SLIDE CAM - 2
BLACK 9/16" FLAT HEAD SCREW - 8
32S
CAM SCREW - 32
8F WOOD DOWEL - 4 15F
30S BLACK 1-9/16" FLAT HEAD SCREW - 4
HIDDEN CAM - 45
1F CAM DOWEL - 13 2F
GLUE - 1
54M100K KNOB SET - 1

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
416039www.sauder.com/services Page 5
10F
Do not tighten the TWIST-LOCK® FASTENERS in this step.
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (10F) into the large holes in the LOWER
BRACE (BB).
10F
BB

Step 2
416039 www.sauder.com/servicesPage 6
Arrow
1F
2F
å Push forty-five HIDDEN CAMS (1F) into the PANELS (A, B,
and C), UPRIGHTS (D and E), BOTTOM (G), UPPER END
PANEL RAIL (X), and LOWER BRACE (BB). Then, insert
the metal end of a CAM DOWEL (2F) into each HIDDEN
CAM except for the side edges of the UPRIGHTS (D
and E) and PANELS (A, B, and C).
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
Do not insert CAM
DOWELS into these edges.
Arrow
The arrow in the HIDDEN CAM
must point toward the hole in
the edge of the board.
Hole
Do not insert CAM
DOWELS into these edges.
1F
Arrow
Do not insert CAM
DOWELS into these parts.
(13 used)
(45 used)
BB
A
B
C
D
E
G
X

Step 3
416039www.sauder.com/services Page 7
8F
å Turn thirty-two CAM SCREWS (8F) into the LEGS (L, M, N, O,
and P), END PANEL RAILS (X and Y), and SKIRTS (CC).
å NOTE: Be sure to use the exact holes shown in the LEGS,
RAILS, and SKIRTS.
P
P
CC
CC
Y
X
M
L
N
O
8F
(32 used)

Step 4
416039 www.sauder.com/servicesPage 8
å Turn eight BLACK 9/16" FLAT HEAD SCREWS (32S)
into the UPRIGHTS (D and E) and UPPER BACK (K) until
the shoulder of the SCREWS rest on the surface of the
UPRIGHTS and UPPER BACK.
å Slide the RAILS (R, S, and T) and UPPER BACK MOLDING (W)
onto the UPRIGHTS (D and E) and UPPER BACK (K). Line up
the groove in the RAILS and MOLDING over the head of the
SCREWS in the UPRIGHTS and BACK.
Shoulder
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
BLACK 9/16" FLAT HEAD SCREW
(8 used in this step)
32S
Remember:
Righty tighty.
Lefty loosey.
D
E
K
T
W
S
R
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS

Step 5
416039www.sauder.com/services Page 9
å Fasten the UPPER END PANEL RAIL (X) to the END
PANEL (A). Tighten two HIDDEN CAMS.
å Fasten the END PANEL LEGS (P) to the END PANEL (A).
Tighten six HIDDEN CAMS.
å Fasten the LOWER END PANEL RAIL (Y) to the END
PANEL (A). Tighten two HIDDEN CAMS.
1
2
A
Surface with
HIDDEN CAMS
P
P
Y
X
Surface with
HIDDEN CAMS
Surface with holes
This HIDDEN CAM should
be closer to this edge.
These edges must be even.

å Fasten the SKIRTS (CC) to the PANELS (B and C).
Tighten two HIDDEN CAMS.
å Then, fill the holes in the UPPER BACK (K) 1/4 to 1/2 full
with GLUE (54M). Then, insert three WOOD DOWELS (15F)
into the holes. Wipe away the excess GLUE.
å Now, fill the hole in the top edge of the BACK PANEL (C)
1/4 to 1/2 full with GLUE. Then, insert the WOOD DOWEL
in the UPPER BACK (K) into this hole. Wipe away the
excess GLUE.
Step 6
416039 www.sauder.com/servicesPage 10
K
C
B
CC
CC
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely dicult.
Caution
!
54M 15F
15F
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Surface with holes
Surface with holes
Surface without
MOLDING

Step 7
416039www.sauder.com/services Page 11
å Fill the holes in the LEGS (M and O) 1/4 to 1/2 full with
GLUE (54M).
å Fasten the LEGS (L, M, N, and O) to the PANELS (B
and C). Tighten twelve HIDDEN CAMS.
å NOTE: Be sure the DOWELS in the UPPER BACK (K) insert
into the LEGS (M and O). Wipe away the excess GLUE.
C
B
KM
O
L
N
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely dicult.
Caution
!
54M
These surfaces must be even.
These surfaces must be even.
Surface with
HIDDEN CAMS Surface with
HIDDEN CAMS

å Fasten the BOTTOM (G) to the UPRIGHT (D). Tighten two
HIDDEN CAMS.
å Fasten the UPRIGHT (D) and BOTTOM (G) to the FRONT
UPRIGHT LEG (N) and SKIRT (CC) on the FRONT
PANEL (B). Tighten five HIDDEN CAMS.
Step 8
416039 www.sauder.com/servicesPage 12
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
D
G
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Notched edge
Edge without
CAM DOWELS
D
G
CC
B
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Notched edge
L
N

Step 9
416039www.sauder.com/services Page 13
å Fasten the SMALL DRAWER UPRIGHT (E) to the RIGHT
FRONT LEG (L) on the FRONT PANEL (B). Tighten a
HIDDEN CAM.
å Slide the BOTTOM MOLDING (U) onto the notched edge
of the BOTTOM (G).
å *U.S. Patent No. 5,499,886
G
B
L
Slide the BOTTOM MOLDING (U)
onto the notched edge.
U
E
Notched edge
Edge with CAM DOWELS
Surface without
HIDDEN CAMS
Don't worry. It isn't
Rome. This can be built
in a day.

å Fasten the LEGS (M and O) and SKIRT (CC) on the BACK
PANEL (C) to the UPRIGHTS (D and E) and BOTTOM (G).
Tighten six HIDDEN CAMS.
Step 10
416039 www.sauder.com/servicesPage 14
Arrow
Minimum
190 degrees
Maximum
210 degrees
G
E
D
O
M
CC
C
Surface without
HIDDEN CAMS

å Carefully turn your assembly onto its top.
å Fasten the UPRIGHTS (D and E) to the TOP (F). Tighten
four HIDDEN CAMS.
Step 11
416039www.sauder.com/services Page 15
Arrow
Minimum
190 degrees
Maximum
210 degrees
E
F
D

Step 12
416039 www.sauder.com/servicesPage 16
å Fasten three ANGLE BRACKETS (44G) to the UPPER
STRETCHER (AA). Use three BLACK 9/16" LARGE HEAD
SCREWS (1S).
å NOTE: Be sure the edges of the ANGLE BRACKETS are
even with the edges of the STRETCHER.
å Fasten the STRETCHER (AA) to the TOP (F). Use two
BLACK 9/16" LARGE HEAD SCREWS (1S) through the
ANGLE BRACKETS on the STRETCHER and into the TOP.
å Fasten the STRETCHER (AA) to the UPRIGHT (D). Use a
BLACK 1-7/8" FLAT HEAD SCREW (2S).
BLACK 9/16" LARGE HEAD SCREW
(5 used in this step)
1S
F
AA
AA
D
C
E
44G
44G
Be sure the ANGLE BRACKETS
on the STRETCHER are facing
towards the BACK PANEL (C).
BLACK 1-7/8" FLAT HEAD SCREW
(1 used in this step)
2S

å Fasten the UPPER END PANEL RAIL (X) on the END
PANEL (A) to the TOP (F). Tighten two HIDDEN CAMS.
å Fasten the STRETCHER (AA) to the UPPER END PANEL
RAIL (X). Use a BLACK 9/16" LARGE HEAD SCREW (1S)
through the ANGLE BRACKET on the STRETCHER and
into the RAIL.
Step 13
416039www.sauder.com/services Page 17
Arrow
Minimum
190 degrees
Maximum
210 degrees
BLACK 9/16" LARGE HEAD SCREW
(1 used in this step)
1S
AA
X
A
Surface with
HIDDEN CAMS
F

Step 14
416039 www.sauder.com/servicesPage 18
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely dicult.
Caution
!
54M
15F
å First, fill the hole in the LOWER BRACE (BB) 1/4 to 1/2 full
with GLUE (54M). Then, insert the WOOD DOWEL (15F)
into the hole. Wipe away the excess GLUE.
å Now, fill the hole in the LOWER END PANEL RAIL (Y) 1/4
to 1/2 full with GLUE.
å Fasten the LOWER BRACE (BB) to the LOWER END
PANEL RAIL (Y). Tighten a HIDDEN CAM.
å NOTE: Be sure the WOOD DOWEL in the LOWER BRACE
inserts into the hole in the LOWER END PANEL RAIL.
Wipe away the excess GLUE.
å Fasten the LOWER BRACE (BB) to the UPRIGHT (D). Use
two BLACK 1-7/8" FLAT HEAD SCREWS (2S).
BB
BB
Y
Surface with TWIST-LOCK® FASTENERS
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
2S
D
Hole with GLUE.

Step 15
416039www.sauder.com/services Page 19
BB
å Fasten the LOWER STRETCHERS (Z) to
the LOWER BRACE (BB). Tighten five
TWIST-LOCK® FASTENERS.
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the hole of the
adjoining part.
NOTE: The dowel end of the FASTENER must remain fully
inserted in the hole of the adjoining part while locking
the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver as tight
as possible.
Dowel end
BB
Z
Z
These edges must be even.

Step 16
416039 www.sauder.com/servicesPage 20
å Carefully stand your unit upright.
å Fasten the CABINET RIGHT (40CA) and CABINET
LEFT (40CB) to the UPRIGHTS (D and E). Use eight GOLD
5/16" FLAT HEAD SCREWS (3S) through holes #1 and #3.
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
1
2
34
Pro Tip: Lift with your
legs. And, you know,
your arms.
Roller end
1
2
34
D
E