Sauder Cottage Road 416039 User manual

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NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-26
Français pg 27-29
Español pg 30-32
Lot # 359618 06/27/14
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Work Table
Cottage Road Collection | 416039
Dish, dine 'n display.

Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
2-3
4
5-26
27-29
30-32
33-34
35
416039 www.sauder.com/servicesPage 2
Now you know
our ABCs.
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A END PANEL (1)
B FRONT PANEL (1)
C BACK PANEL (1)
D UPRIGHT (1)
E SMALL DRAWER UPRIGHT (1)
F TOP (1)
G BOTTOM (1)
H LONG SHELF (1)
I SHORT SHELF (2)
J ADJUSTABLE SHELF (1)
K UPPER BACK (1)
L RIGHT FRONT LEG (1)
M RIGHT REAR LEG (1)
N FRONT UPRIGHT LEG (1)
O REAR UPRIGHT LEG (1)
P END PANEL LEG (2)
Q DRAWER FRONT (1)
R UPPER UPRIGHT RAIL (1)
S LOWER UPRIGHT RAIL (1)
T SMALL DRAWER UPRIGHT RAIL (1)
U BOTTOM MOLDING (1)
V DRAWER FRONT MOLDING (1)
W UPPER BACK MOLDING (1)
X UPPER END PANEL RAIL (1)
Y LOWER END PANEL RAIL (1)
Z LOWER STRETCHER (2)
AA UPPER STRETCHER (1)
BB LOWER BRACE (1)
CC SKIRT (2)
D20 RIGHT DRAWER SIDE (1)
D21 LEFT DRAWER SIDE (1)
D74 DRAWER BACK (1)
D716 DRAWER BOTTOM (1)

Part Identification
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A
B
C
DE
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
I
P
CC
Z
D20
D21 D74
D716

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
416039 www.sauder.com/servicesPage 4
40CA CABINET RIGHT - 1 40CB CABINET LEFT - 1 40CC DRAWER RIGHT - 1 40CD DRAWER LEFT - 1
GOLD 1" MACHINE SCREW - 1
50S
BLACK 9/16" LARGE HEAD SCREW - 6
1S
ANGLE BRACKET - 3
44G
LONG METAL PIN - 2
3R
BLACK 1-7/8" FLAT HEAD SCREW - 3
2S
10F TWIST-LOCK®
FASTENER - 5
12S BROWN 1" FLAT HEAD SCREW - 2
CAM COVER - 32
19P
RUBBER SLEEVE - 4
2R
3S GOLD 5/16" FLAT HEAD SCREW - 8
METAL PIN - 4
1R
10A SLIDE CAM - 2
BLACK 9/16" FLAT HEAD SCREW - 8
32S
CAM SCREW - 32
8F WOOD DOWEL - 4 15F
30S BLACK 1-9/16" FLAT HEAD SCREW - 4
HIDDEN CAM - 45
1F CAM DOWEL - 13 2F
GLUE - 1
54M100K KNOB SET - 1

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
416039www.sauder.com/services Page 5
10F
Do not tighten the TWIST-LOCK® FASTENERS in this step.
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (10F) into the large holes in the LOWER
BRACE (BB).
10F
BB

Step 2
416039 www.sauder.com/servicesPage 6
Arrow
1F
2F
å Push forty-five HIDDEN CAMS (1F) into the PANELS (A, B,
and C), UPRIGHTS (D and E), BOTTOM (G), UPPER END
PANEL RAIL (X), and LOWER BRACE (BB). Then, insert
the metal end of a CAM DOWEL (2F) into each HIDDEN
CAM except for the side edges of the UPRIGHTS (D
and E) and PANELS (A, B, and C).
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
Do not insert CAM
DOWELS into these edges.
Arrow
The arrow in the HIDDEN CAM
must point toward the hole in
the edge of the board.
Hole
Do not insert CAM
DOWELS into these edges.
1F
Arrow
Do not insert CAM
DOWELS into these parts.
(13 used)
(45 used)
BB
A
B
C
D
E
G
X

Step 3
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8F
å Turn thirty-two CAM SCREWS (8F) into the LEGS (L, M, N, O,
and P), END PANEL RAILS (X and Y), and SKIRTS (CC).
å NOTE: Be sure to use the exact holes shown in the LEGS,
RAILS, and SKIRTS.
P
P
CC
CC
Y
X
M
L
N
O
8F
(32 used)

Step 4
416039 www.sauder.com/servicesPage 8
å Turn eight BLACK 9/16" FLAT HEAD SCREWS (32S)
into the UPRIGHTS (D and E) and UPPER BACK (K) until
the shoulder of the SCREWS rest on the surface of the
UPRIGHTS and UPPER BACK.
å Slide the RAILS (R, S, and T) and UPPER BACK MOLDING (W)
onto the UPRIGHTS (D and E) and UPPER BACK (K). Line up
the groove in the RAILS and MOLDING over the head of the
SCREWS in the UPRIGHTS and BACK.
Shoulder
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
BLACK 9/16" FLAT HEAD SCREW
(8 used in this step)
32S
Remember:
Righty tighty.
Lefty loosey.
D
E
K
T
W
S
R
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS

Step 5
416039www.sauder.com/services Page 9
å Fasten the UPPER END PANEL RAIL (X) to the END
PANEL (A). Tighten two HIDDEN CAMS.
å Fasten the END PANEL LEGS (P) to the END PANEL (A).
Tighten six HIDDEN CAMS.
å Fasten the LOWER END PANEL RAIL (Y) to the END
PANEL (A). Tighten two HIDDEN CAMS.
1
2
A
Surface with
HIDDEN CAMS
P
P
Y
X
Surface with
HIDDEN CAMS
Surface with holes
This HIDDEN CAM should
be closer to this edge.
These edges must be even.

å Fasten the SKIRTS (CC) to the PANELS (B and C).
Tighten two HIDDEN CAMS.
å Then, fill the holes in the UPPER BACK (K) 1/4 to 1/2 full
with GLUE (54M). Then, insert three WOOD DOWELS (15F)
into the holes. Wipe away the excess GLUE.
å Now, fill the hole in the top edge of the BACK PANEL (C)
1/4 to 1/2 full with GLUE. Then, insert the WOOD DOWEL
in the UPPER BACK (K) into this hole. Wipe away the
excess GLUE.
Step 6
416039 www.sauder.com/servicesPage 10
K
C
B
CC
CC
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely dicult.
Caution
!
54M 15F
15F
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Surface with holes
Surface with holes
Surface without
MOLDING