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  9. Sauder Dakota Pass 418268 User manual

Sauder Dakota Pass 418268 User manual

Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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sauder.com
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-20
Français pg 21-24
Español pg 25-28
Lot # 365798 10/14/14
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Display Cabinet
Dakota Pass Collection | 418268
Your holder for all
things awesome.
Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
3
4
5-20
21-24
25-28
29-30
31
WARNING
!
Use of a TV that is too heavy or large is hazardous. A TV that is too heavy will create a risk of a tip-over that can cause severe injury or
death. A TV that is too large for the available space might be accidentally pushed or bumped o the furniture, or subject to tip-over.
• Check the size and weight of your TV. Compare it to the diagram below – before you begin assembly!
• This Sauder unit is designed for use with televisions weighing less than 50 pounds. Never use with a TV that weighs more.
• The size of the television, front-to-back and side-to-side, must fit within the space defined in the diagram.
• Never place the front edge of the TV past the front edge of the TV support shelf (or stop molding – if equipped)
• Never allow the sides of the TV to extend past the side edges of the TV support surface.
• If the TV has a CRT picture tube, the picture tube cone may extend past the rear of the support shelf.
• Be sure to apply the warning label as instructed in the last assembly step. The label provides important safety related information.
50 lbs.
50 lbs.
17-1/2"
17-1/2"
41"
41"
418268 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C UPRIGHT (1)
D TOP (1)
E BOTTOM (1)
F BACK (1)
G DOOR (2)
H ADJUSTABLE SHELF (2)
I RIGHT FRONT LEG (1)
J LEFT FRONT LEG (1)
K BACK LEG (2)
L TOP MOLDING (1)
M DOOR FRONT MOLDING (2)
N ADJUSTABLE SHELF MOLDING (2)
O BOTTOM MOLDING (1)
418268www.sauder.com/services Page 3
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
K
G
N
H
M
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
418268 www.sauder.com/servicesPage 4
3M ANTI-SKID PAD - 1
WARNING
Never use this furniture with a TV that is
too large or too heavy. Severe injury or
death can occur.The TV and furniture
will be unstable and may tip.
-The TV must less than 50 lbs.
-The base of the TV must be able to sit
completely on this shelf.
Refer to instruction book for complete
safety information.
Note: This is a permanent label. Do not
try to remove. Surface will be damaged.
08/05 2 6 9 2 2 0 269220
WARNING LABEL - 1
1L
(Refer to the last step for proper
location and application)
CARD SHEET - 1
38M
ADJUSTABLE FOOT - 1
34E
BLACK 9/16" LARGE HEAD SCREW - 3
1S
15S SILVER 5/8" MACHINE SCREW - 4
BLACK 1-7/8" FLAT HEAD SCREW - 3
2S
BLACK 2-1/4" FLAT HEAD SCREW - 6
26S
CAM COVER - 6
13P
10F TWIST-LOCK®
FASTENER - 10
MOLDING
CONNECTOR - 2
17F
12S BROWN 1" FLAT HEAD SCREW - 4
METAL PIN - 8
1R
HOLE PLUG - 1
41P
BLACK 1/2" FLAT HEAD SCREW - 8
11S
CAM SCREW - 10
8F
14H HINGE - 4 DOOR STOP - 2
4I 28K KNOB- 2
NAIL - 34
1N
HIDDEN CAM - 10
1F
SILVER 1-1/2" MACHINE SCREW - 2
95S
CARD HOLDER - 2
35M
RUBBER SLEEVE - 8
2R
Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
418268www.sauder.com/services Page 5
(10 used)
10F
Do not tighten the TWIST-LOCK® FASTENERS in this step.
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (10F) into the large holes in the ENDS (A and B).
å Repeat this step for the UPRIGHT (C) and BOTTOM (E).
B
A
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=1420
to watch a video on how to assemble your unit.
Step 2
418268 www.sauder.com/servicesPage 6
B
A
D
I
J
L
8F
å Turn ten CAM SCREWS (8F) into the FRONT LEGS (I
and J) and TOP MOLDING (L).
å Push ten HIDDEN CAMS (1F) into the ENDS (A and B) and
TOP (D).
Arrow
Arrow
1F
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
(10 used)
(10 used)
Arrow
1F
Step 3
418268www.sauder.com/services Page 7
å Fasten the LEFT END (B) and UPRIGHT (C) to the
TOP (D). Tighten four TWIST-LOCK® FASTENERS.
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the hole of the
adjoining part.
NOTE: The dowel end of the FASTENER must remain fully
inserted in the hole of the adjoining part while locking
the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver as tight
as possible.
Dowel end
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
B
D
C
Surface with
TWIST-LOCK®
FASTENERS
Surface without
TWIST-LOCK®
FASTENERS
Edge with
HIDDEN CAMS
Surface with holes
Finished edge
Step 4
418268 www.sauder.com/servicesPage 8
B
C
E
å Fasten the BOTTOM (E) to the LEFT END (B). Tighten two
TWIST-LOCK® FASTENERS.
å Fasten the BOTTOM (E) to the UPRIGHT (C). Use two BLACK
1-7/8" FLAT HEAD SCREWS (2S).
å Fasten the FOOT (34E) to the BOTTOM (E). Use a BLACK 1-7/8" FLAT
HEAD SCREW (2S) through the FOOT and into the UPRIGHT (C) and
three BLACK 9/16" LARGE HEAD SCREWS (1S).
å NOTE: Adjustments will be made to the ADJUSTABLE FOOT
after the unit is standing upright and in its final location.
Remember:
Righty tighty.
Lefty loosey.
34E
Surface with
TWIST-LOCK®
FASTENERS
BLACK 1-7/8" FLAT HEAD SCREW
(3 used in this step)
2S
BLACK 9/16" LARGE HEAD SCREW
(3 used for the FOOT)
1S
Notched edge
Use the BLACK 1-7/8" FLAT HEAD
SCREWS into the UPRIGHT first.
Step 5
418268www.sauder.com/services Page 9
å Fasten the RIGHT END (A) to the TOP (D) and
BOTTOM (E). Tighten four TWIST-LOCK®
FASTENERS.
å Slide the BOTTOM MOLDING* (O) onto the notched
edge of the BOTTOM (E).
å Insert two DOOR STOPS (4I) into the holes in the
UPRIGHT (C).
å *U.S. Patent No. 5,499,886
E
D
A
C
Slide the BOTTOM MOLDING (O)
onto the notched edge.
Edge with
HIDDEN CAMS
O
Notched edge
4I
4I
Step 6
418268 www.sauder.com/servicesPage 10
å Tap two MOLDING CONNECTORS (17F) into the notches
in the FRONT LEGS (I and J) and TOP MOLDING (L).
Use your hammer to tap the MOLDING CONNECTOR (17F) into the notches in the MOLDINGS
Flat end
Flat end
LI
J
17F
17F
Step 7
418268www.sauder.com/services Page 11
å Fasten the FRONT LEGS (I and J) and TOP MOLDING (L) to
the ENDS (A and B) and TOP (D). Tighten ten HIDDEN CAMS.
å NOTE: Be careful in handling the FRONT LEGS/TOP
MOLDING assembly until it is fastened to your unit.
1
2
L
I
J
B
A
D
å Carefully turn your unit over onto its front edges.
å Fasten the BACK LEGS (K) to the ENDS (A and B). Use six
BLACK 2-1/4" FLAT HEAD SCREWS (26S).
Step 8
418268 www.sauder.com/servicesPage 12
B
A
K
K
Don't worry. It isn't
Rome. This can be built
in a day.
BLACK 2-1/4" FLAT HEAD SCREW
(6 used in this step)
26S
Flat edge
Flat edge
Step 9
418268www.sauder.com/services Page 13
å Unfold the BACK (F) and lay it over your unit.
å NOTE: Be sure to position the perforations in the BACK
as shown.
å Make equal margins along all four edges of the BACK (F).
Push on opposite corners of your unit if needed to make
it "square".
å Fasten the BACK (F) to your unit using the NAILS (1N).
å NOTE: Perforations have been provided for access
through the BACK. Carefully cut out the holes needed.
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Unfinished surface
NAIL
(34 used in this step)
1N
F
These perforations should be
closer to the bottom edge.
Step 10
418268 www.sauder.com/servicesPage 14
å Fasten two HINGES (14H) to each DOOR (G). Use eight
BLACK 1/2" FLAT HEAD SCREWS (11S).
14H
14H
G
G
BLACK 1/2” FLAT HEAD SCREW
(8 used in this step)
11S
Step 11
418268www.sauder.com/services Page 15
å Carefully stand your unit upright.
å Before fastening the DOOR to your unit, be sure the
mounting screw is against the stops as shown in the right
diagram. If it isn't, loosen the mounting screw to slide it
against the stops. Then tighten the mounting screw.
å Fasten the DOOR (G) to the LEFT END (B) as shown in
the lower diagram. Use the screws in the HINGES. You
should start each SCREW a few turns before completely
tightening any of them.
å Fasten the DOOR FRONT MOLDING (M) to the DOOR (G).
Use two BROWN 1" FLAT HEAD SCREWS (12S).
å Fasten a KNOB (28K) to the DOOR (G). Use a SILVER
1-1/2" MACHINE SCREW (95S).
å Repeat this step for the other DOOR (G).
å See the next step for DOOR adjustments.
Mounting
screw
Stop
Hinge
BROWN 1" FLAT HEAD SCREW
(4 used in this step)
12S
Pro Tip: Lift with your
legs. And, you know,
your arms.
G
B
M
28K
SILVER 1-1/2" MACHINE SCREW
(2 used for the KNOBS)
95S
Step 12
418268 www.sauder.com/servicesPage 16
å Refer to the enlarged diagram to identify the parts on
the HINGES.
å The DOORS may need some adjustments. Follow the text
below to make needed adjustments.
å DOOR ADJUSTMENTS:
To adjust the DOORS from side to side (horizontal), loosen the
mounting screw several turns, then turn the adjusting screw in
or out. Tighten the mounting screw after making adjustments.
å To adjust the DOORS up and down (vertical), loosen both
vertical adjustment screws. Move the DOORS up or down to the
desired location. Tighten the screws after making adjustments.
å To adjust the DOORS in or out (depth), loosen the mounting
screw one turn and move the DOORS in or out, as needed.
Tighten the mounting screw after making adjustments.
Adjusting screw (horizontal) Mounting screw (depth)
(vertical adjustment)
Step 13
418268www.sauder.com/services Page 17
å Slide an ADJUSTABLE SHELF MOLDING* (N) onto the notched edge of the ADJUSTABLE SHELF (H).
å Then, fasten a CARD HOLDER (35M) to the ADJUSTABLE SHELF MOLDING (N). Use two SILVER 5/8" MACHINE
SCREWS (15S).
å Separate a CARD on the CARD SHEET (38M) and insert into the CARD HOLDER.
å Repeat this step for the other ADJUSTABLE SHELF (H).
å *U.S. Patent No. 5,499,886
SILVER 5/8" MACHINE SCREW
(4 used for the CARD HOLDERS)
15S
H
H
N
N
Notched edge
Slide the ADJUSTABLE SHELF
MOLDING (N) onto the notched edge.
35M
Open end
38M
Step 14
418268 www.sauder.com/servicesPage 18
å Push the RUBBER SLEEVES (2R) over the METAL
PINS (1R). Insert the METAL PINS into the hole locations of
your choice in the ENDS (A and B) and UPRIGHT (C). Set
the ADJUSTABLE SHELVES (H) onto the METAL PINS.
(8 used) 2R
1R
H
H
B
A
C
Step 15
418268www.sauder.com/services Page 19
With your No. 2 Phillips Screwdriver, turn
the ADJUSTABLE FOOT downward until
the FOOT touches the floor.
34E
Floor
å Position your unit in its final location.
å Using your screwdriver through the hole in the BOTTOM (E), turn the ADJUSTABLE FOOT (34E) downward until the
FOOT touches the floor.
å IMPORTANT: The ADJUSTABLE FOOT should not extend beyond the bottom edges of the FRONT LEGS (I and J).
å Now, insert a HOLE PLUG (41P) into the hole in the BOTTOM (E).
41P
J
I
E
Step 16
418268 www.sauder.com/servicesPage 20
WARNING
Never use this furniture with a TV that is too
large or too heavy. Severe injury or death can
occur. The TV and furniture will be unstable
and may tip.
- The TV must weigh less than 50 lbs.
- The base of the TV must be able to sit
completely on this shelf.
1L
å Apply the WARNING LABEL (1L) to the TOP (D). You should be able to read the label when the TV is removed from the
unit. When the TV is in place, it should hide the label. Peel o the backing and apply the label as shown in the diagram.
å NOTE: This is a permanent label intended to last for the life of the product. Once applied, do not try to remove it.
å Push a CAM COVER (13P) onto each visible HIDDEN CAM.
å To help prevent the TV from sliding, place the ANTI-SKID PAD (3M) under the front support of the TV or divide among the front
supports if more than one.
å NOTE: Please read the back pages of the instruction booklet for important safety information.
å This completes assembly. Clean with your favorite furniture polish or a damp cloth. Wipe dry.
50 lbs.
D
And to celebrate, why not share your success story?
3M
25 lbs.
25 lbs.
50 lbs. total
(6 used)
To cover HIDDEN CAMS
13P

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