Sauder Office Port Series User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-22
Français pg 23-25
Español pg 26-28
Lot # 366107 10/08/14
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
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Oce Port Collection | Model 408292
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
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Table of Contents Assembly Tools Required
2-3
4
5-22
23-25
26-28
29-30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
408292 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C RIGHT UPRIGHT (1)
D LEFT UPRIGHT (1)
E UPRIGHT (1)
F PINNED UPRIGHT (2)
G2 TOP (1)
H UPPER SHELF (1)
I LOWER SHELF (1)
J BACK (1)
K RIGHT DOOR (1)
L LEFT DOOR (1)
M GLASS SHELF (2)
N2 VALANCE (1)
O UPPER SHELF MOLDING (1)
P LOWER SHELF MOLDING (1)
Q END MOLDING (2)
JJ BRACE (1)
Short Screwdriver
(provided)
Pliers

Part Identification Now you know
our ABCs.
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A
B
C
D
E
F
G2
H
I
J
K
L
M
N2
O
P
Q
Q
M
F
JJ

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
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DOOR STAY - 2
S
HIDDEN CAM - 4
1F CAM SCREW - 4 8F
VTWIST-LOCK®
FASTENER - 20
METAL
BRACKET - 10
W
XHINGE - 4 PULL - 2
ZFELT DISC CARD - 1
AA
CAM COVER - 4
BB METAL PIN - 16 CC RUBBER SLEEVE - 8 DD
LIGHT SET - 1
R
BLACK 1-7/8" FLAT HEAD SCREW - 8
EE BLACK 1" PAN HEAD SCREW - 4 FF
BLACK 9/16" LARGE HEAD SCREW - 30
GG BLACK 1/2" FLAT HEAD SCREW - 8 HH
NAIL - 65
II SILVER 1-1/8" FLAT HEAD SCREW - 3 10S

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (V) into the large holes in the RIGHT
UPRIGHT (C) and LEFT UPRIGHT (D). Repeat this step for
the TOP (G2), UPPER SHELF (H), LOWER SHELF (I),
and BRACE (JJ).
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(20 used)
V
Do not tighten the TWIST-LOCK® FASTENERS in this step.
D
C
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=1761
to watch a video on how to assemble your unit.

Step 2
å Push four HIDDEN CAMS (1F) into the UPPER SHELF (H).
å Turn four CAM SCREWS (8F) into the UPPER SHELF MOLDING (O).
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8F
Arrow
Arrow
1F
Hole
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Do not tighten the HIDDEN CAMS in this step.
O
H

å Fasten the UPRIGHT (E) to the TOP (G2). Use two BLACK
1-7/8" FLAT HEAD SCREWS (EE).
Step 3
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BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
EE
G2
E
Finished edge
Surface
without
holes
Finished surface
Remember:
Righty tighty.
Lefty loosey.

Step 4
å Fasten the UPPER SHELF (H) to the UPRIGHT (E). Use
two BLACK 1-7/8" FLAT HEAD SCREWS (EE).
å Fasten the UPPER SHELF MOLDING (O) to the UPPER
SHELF (H). Tighten four HIDDEN CAMS.
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Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
EE
E
O
H
Surface with
TWIST-LOCK®
FASTENERS
Edge with HIDDEN CAMS
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution

å Fasten the RIGHT UPRIGHT (C) and LEFT
UPRIGHT (D) to the UPPER SHELF (H). Tighten
four TWIST-LOCK® FASTENERS.
Step 5
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How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the hole of the
adjoining part.
NOTE: The dowel end of the FASTENER must remain fully
inserted in the hole of the adjoining part while locking
the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver as tight
as possible.
Dowel end
H
C
D
Finished edge
Surface without TWIST-LOCK® FASTENERS

Step 6
å Insert four METAL PINS (CC) into each PINNED SHELF (F).
å Insert the METAL PINS (CC) in one end of the PINNED
SHELVES (F) into the holes in the UPPER SHELF (H).
å Fasten the LOWER SHELF (I) to the UPRIGHTS (C and D).
Use four BLACK 1-7/8" FLAT HEAD SCREWS (EE).
å NOTE: Be sure the METAL PINS in the PINNED SHELVES
insert into the holes in the LOWER SHELF.
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Finished edge
BLACK 1-7/8" FLAT HEAD SCREW
(4 used in this step)
EE
H
C
D
F
F
CC
(8 used)
Notched edge
I
Surface with
TWIST-LOCK®
FASTENERS

å Slide the LOWER SHELF MOLDING (P) onto the notched
edge of the LOWER SHELF (I).
å * U.S. Patent No. 5,499,886
Step 7
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I
P
Slide the LOWER
SHELF MOLDING (P)
onto the notched edge.
Notched edge
These edges should be even.

Step 8
å Fasten the ENDS (A and B) to the TOP (G2), UPPER
SHELF (H), and LOWER SHELF (I). Tighten twelve
TWIST-LOCK® FASTENERS.
å NOTE: A SHORT SCREWDRIVER has been provided to
tighten the TWIST-LOCK® FASTENERS that cannot be
tightened by a larger screwdriver.
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H
I
A
B
G2
Finished edge
Finished edge

å Fasten six METAL BRACKETS (W) to the ENDS (A and B).
Use six BLACK 9/16" LARGE HEAD SCREWS (GG).
å NOTE: Be sure the BRACKETS are even with the edges of
the ENDS.
å Fasten the END MOLDINGS (Q) to the ENDS (A and B).
Use four BLACK 9/16" LARGE HEAD SCREWS (GG).
å NOTE: There are no pre-drilled holes in the END
MOLDINGS. The SCREWS will tighten into the grooves.
Step 9
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BLACK 9/16" LARGE HEAD SCREW
(10 used in this step)
GG
(6 used)
W
W
A
B
These METAL BRACKETS will fasten
to the END MOLDINGS in Step 12.
Q
Q

Step 10
å First, separate the Clamps from both Lights in the LIGHT SET (R)
by loosening the Screws in the Clamps.
å Insert the cords of both Lights of the LIGHT SET (R) up through
the bottom surface of the TOP (G2).
å Slip a Clamp over both Lights and fasten them to the TOP (G2).
Use two BLACK 9/16" LARGE HEAD SCREWS (GG). Then,
tighten the Screws on the Clamps.
å Remove the nut and washer from the Switch and insert the
Switch into the hole in the TOP (G2). Turn the nut and washer
onto the Switch and tighten the nut by hand. Then, use your
pliers to make snug.
å Plug the cords into one another. Do not plug the cord into an
outlet until assembly is complete and you have moved the unit to
its final destination.
408292 www.sauder.com/servicesPage 14
BLACK 9/16" LARGE HEAD SCREW
(2 used in this step)
GG
G2
Insert the LIGHTS up
through the TOP (G2).
Switch
Washer Nut
Switch
Light with one cord
Light with two cords
Clamp
Clamp

å Fasten two METAL BRACKETS (W) to the ENDS (A and B). Use two
BLACK 9/16" LARGE HEAD SCREWS (GG).
å NOTE: Be sure the BRACKETS are even with the edges of the ENDS.
å Fasten the BRACE (JJ) to the TOP (G2). Use three SILVER 1-1/8"
FLAT HEAD SCREWS (10S).
å NOTE: Be sure to place the BRACE exactly as shown.
å Fasten the VALANCE (N2) to the ENDS (A and B) and BRACE (JJ).
Tighten four TWIST-LOCK® FASTENERS and use two BLACK 9/16"
LARGE HEAD SCREWS (GG) for the METAL BRACKETS.
Step 11
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A
B
G2
BLACK 9/16" LARGE HEAD SCREW
(4 used for the METAL BRACKETS)
GG
W
W
N2
SILVER 1-1/8" FLAT HEAD SCREW
(3 used for the BRACE)
10S
Wide edge
JJ

Step 12
å Carefully turn your unit over onto its front edges.
å Fasten the remaining METAL BRACKETS on the ENDS (A
and B) to the END MOLDINGS (Q). Use two BLACK 9/16"
LARGE HEAD SCREWS (GG).
å Push the RUBBER SLEEVES (DD) over the remaining
METAL PINS (CC). Insert the METAL PINS into the hole
locations of your choice in the ENDS (A and B) and
UPRIGHTS (C and D). Set the GLASS SHELVES (M) onto
the METAL PINS.
å NOTE: The GLASS SHELVES (M) must be inserted at
this time. They cannot be inserted through the front of
the unit.
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B
BLACK 9/16" LARGE HEAD SCREW
(2 used in this step)
GG
CC
DD
(8 used)
A
M
M
Q
Q
D
C
Tempered safety glass is used. It is stronger
than normal glass, and it will not break into long,
sharp, knife-like shards. However, safety glass
can break. When safety glass breaks, it instantly
fractures into small, bead-like pieces. These
small pieces may have sharp edges.
For your safety, follow these precautions when
you assemble your product:
• Wear safety glasses or other eye protection.
• Do not try to drill into or cut safety glass. It
will instantly break into small pieces.
• Do not force the glass into position.
• If the glass breaks, be careful when you pick
up the pieces. They may have sharp edges.
Caution

å Unfold the BACK (J) and lay it over your unit.
å Make equal margins along the top edge and both side
edges of the BACK (J). Push on opposite corners of your
unit if needed to make it "square".
å Fasten the BACK (J) to your unit using the NAILS (II).
å NOTE: Be sure to tap NAILS into the holes that line up
over the SHELVES (H and I).
å NOTE: Perforations have been provided for access
through the BACK. Carefully cut out the holes needed.
Step 13
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Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Unfinished
surface
NAIL
(54 used in this step)
II
Notch
Do not tap NAILS along the
bottom edge of the BACK.
These holes must line up
over the SHELVES (H and I).
J

Step 14
å Fasten two HINGES (X) to the LEFT DOOR (L). Use four
BLACK 1/2" FLAT HEAD SCREWS (HH).
å Repeat this step for the RIGHT DOOR (K).
408292 www.sauder.com/servicesPage 18
These holes should be
closer to this edge.
L
X
BLACK 1/2” FLAT HEAD SCREW
(8 used in this step)
HH

å Carefully turn your unit over onto its back.
å Before fastening the DOOR to your unit, be sure the mounting screw
is against the stops as shown in the diagram. If it isn't, loosen the
mounting screw to slide it against the stops. Then tighten the
mounting screw.
å Fasten the LEFT DOOR (L) to the TOP (G2). Use the screws in the
HINGES. See the next step for adjustments.
å Fasten the DOOR STAY (S) to the DOOR (L) and UPRIGHT (E). Use
four BLACK 9/16" LARGE HEAD SCREWS (GG).
å NOTE: When the DOORS are opened all the way, the DOOR STAY will
keep the DOOR from falling shut. To close the DOOR, lift up on the
DOOR STAY arm while holding the DOOR with your other hand. This
will "unlock" the DOOR STAY. Do not force the DOORS shut.
å Peel the FELT DISC from the FELT DISC CARD (AA). Stick a FELT DISC
on the DOOR where it comes in contact with the UPPER SHELF (H).
å Repeat this step for the RIGHT DOOR (K).
Step 15
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Mounting
screw
Stop
Hinge
AA L
S
E
H
AA
BLACK 9/16" LARGE HEAD SCREW
(8 used for the DOOR STAYS)
GG
G2

Step 16
å Refer to the enlarged diagram to identify the parts on the
HINGES and HINGE BRACKETS.
å The DOORS may need some adjustments. Follow the text
below to make needed adjustments.
å DOOR ADJUSTMENTS:
å To adjust the DOORS from side to side (horizontal), loosen
both screws that fasten the HINGE BRACKETS to the TOP.
Move the DOORS up or down to the desired location. Tighten
the screws after making adjustments.
å To adjust the DOORS up and down (vertical), loosen the
mounting screw several turns, then turn the adjusting screw in
or out. Tighten the mounting screw after making adjustments.
å To adjust the DOORS in or out (depth), loosen the mounting
screw one turn and move the DOORS in or out, as needed.
Tighten the mounting screw after making adjustments.
408292 www.sauder.com/servicesPage 20
(vertical adjustment) Mounting
screw (depth)
Adjusting screw
(horizontal)