Sauder Orchard Hills 418650 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-32
Français pg 33-36
Español pg 37-40
Lot # 370256 04/21/15
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Computer Desk with Hutch
Orchard Hills Collection | 418650
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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The original desktop.

Table of Contents Assembly Tools Required
2-3
4-5
6-32
33-36
37-40
41-42
43
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
418650 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C HUTCH RIGHT END (1)
D HUTCH LEFT END (1)
E RIGHT UPRIGHT (1)
F LEFT UPRIGHT (1)
G HUTCH UPRIGHT (1)
H DESK TOP (1)
I HUTCH TOP (1)
J MODESTY PANEL (1)
K LONG SHELF (1)
L SHORT SHELF (1)
M BOTTOM (1)
N DESK BACK (1)
O HUTCH BACK (1)
P DOOR (1)
Q KEYBOARD SHELF (1)
R DRAWER FRONT (2)
V LONG DIVIDER (2)
W SHORT DIVIDER (2)
Y FRONT MOLDING (2)
Z DESK MOLDING (1)
AA BASE (1)
BB HUTCH MOLDING (2)
D78 DRAWER BACK (2)
D87 RIGHT DRAWER SIDE (2)
D88 LEFT DRAWER SIDE (2)
D708 DRAWER BOTTOM (2)
Tape Measure

Part Identification Now you know
our ABCs.
418650www.sauder.com/services Page 3
A
B
C
D
E
F
G
H
I
J
K
L
M
O
N
P
QR
D78 D87
D88
V
W
D708
Y
Z
AA
BB
Y
BB
W
V
R
D78 D87
D88
D708

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
418650 www.sauder.com/servicesPage 4
45BA CABINET RIGHT - 2 45BD DRAWER LEFT - 2 45BC DRAWER RIGHT - 2 45BB CABINET LEFT - 2
35AW CABINET RIGHT - 1 35AY DRAWER RIGHT - 1 35AZ DRAWER LEFT - 1
35AX CABINET LEFT - 1
FILE ROD - 4
8B
ANGLE BRACKET - 13
27G
CORD CLIP - 1
4P
10A SLIDE CAM - 4
METAL PIN - 19
1R
FILE GLIDE - 4
6B
22H
HINGE SPACER - 2 40H HINGE - 2
FELT DISC CARD - 1
1M
CAM COVER - 6
12P
RAIL BRACKET - 2
45G
NAIL - 72
1N
HIDDEN CAM - 21
1F CAM DOWEL - 21 2F
PULL - 2
114K 115K PULL MOUNT - 4 116K KNOB - 1 120K BACKPLATE - 1

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
418650www.sauder.com/services Page 5
SILVER 5/8" FLAT HEAD SCREW - 4
23S
15S SILVER 5/8" MACHINE SCREW - 4
BLACK 1-1/8" MACHINE SCREW - 1
21S
SILVER 1-1/8" FLAT HEAD SCREW - 10
10S
GOLD 9/16" LARGE HEAD SCREW - 30
5S
BLACK 1-7/8" FLAT HEAD SCREW - 10
2S
BROWN 1-1/2" FLAT HEAD SCREW - 4
14S
18S BROWN 1" FLAT HEAD SCREW - 4
3S GOLD 5/16" FLAT HEAD SCREW - 20
30S BLACK 1-9/16" FLAT HEAD SCREW - 8

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty carton
to avoid scratching your unit or the floor.
å Push twenty-one HIDDEN CAMS (1F) into the RIGHT
END (A), LEFT END (B), HUTCH RIGHT END (C), HUTCH LEFT
END (D), RIGHT UPRIGHT (E), LEFT UPRIGHT (F), HUTCH
UPRIGHT (G), MODESTY PANEL (J), and BOTTOM (M). Then,
insert the metal end of a CAM DOWEL (2F) into each
HIDDEN CAM.
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Arrow
Arrow
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
A
B
C
D
E
F
G
J
M
(21 used) 1F
2F
1F
2F

å Fasten the FRONT MOLDINGS (Y) to the TOPS (H and I).
Use ten SILVER 1-1/8" FLAT HEAD SCREWS (10S).
å NOTE: You should start each SCREW a few turns before
completely tightening any of them. Do not overtighten.
Step 2
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H
I
Y
Y
Curved edge
Unfinished surface
Surface
with holes
Curved edge
Remember:
Righty tighty.
Lefty loosey.
SILVER 1-1/8" FLAT HEAD SCREW
(10 used in this step)
10S

Step 3
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45BB
45BB
45BA
45BA
1
3
2
1
3
2
å Fasten the CABINET RIGHTS (45BA) to the RIGHT END (A)
and CABINET LEFTS (45BB) to the UPRIGHT (E). Use
eight GOLD 5/16" FLAT HEAD SCREWS (3S) through
holes #1 and #4.
4
4
Roller end
Roller end
A
E
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
1
3
2
4
1
3
2
4
Finished edge
Finished edge
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
3S

å Fasten the RAIL BRACKETS (45G) to the LEFT END (B).
Use four GOLD 9/16" LARGE HEAD SCREWS (5S).
Step 4
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Finished edge
B
Surface with
HIDDEN CAMS
45G
GOLD 9/16" LARGE HEAD SCREW
(4 used in this step)
5S

Step 5
å Fasten the CABINET RIGHT (35AW) to the UPRIGHT (F) and
CABINET LEFT (35AX) to the RAIL BRACKETS on the LEFT
END (B). Use four GOLD 5/16" FLAT HEAD SCREWS (3S).
å NOTE: Use the exact holes shown in the RAIL BRACKETS.
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Finished edge
Finished edge
Roller end
Roller end
F
B
Surface without
HIDDEN CAMS
Surface with
HIDDEN CAMS
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S

å Fasten six ANGLE BRACKETS (27G) to the HUTCH ENDS (C and D).
Use six GOLD 9/16" LARGE HEAD SCREWS (5S).
å NOTE: The ANGLE BRACKETS should not be even with the edges of
the HUTCH ENDS. The HUTCH MOLDINGS will rest on the edges of
the HUTCH ENDS.
å Fasten the HUTCH MOLDINGS (BB) to the HUTCH ENDS (C and D).
Use six GOLD 9/16" LARGE HEAD SCREWS (5S) through the ANGLE
BRACKETS and into the HUTCH MOLDINGS.
å NOTE: There are no pre-drilled holes in the MOLDINGS (BB). The
SCREWS will tighten into the grooves.
Step 6
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C
27G
D
27G
Surface with
HIDDEN CAMS Surface with
HIDDEN CAMS
These edges
should be even.
These edges
should be even.
BB
BB
(6 used)
GOLD 9/16" LARGE HEAD SCREW
(12 used in this step)
5S

Step 7
å Fasten three ANGLE BRACKETS (27G) to the LEFT END (B).
Use three GOLD 9/16" LARGE HEAD SCREWS (5S).
å NOTE: The ANGLE BRACKETS should not be even with the
edges of the LEFT END. The DESK MOLDING will rest on
the edge of the LEFT END.
å Fasten the DESK MOLDING (Z) to the LEFT END (B). Use
three GOLD 9/16" LARGE HEAD SCREWS (5S) through the
ANGLE BRACKETS and into the DESK MOLDING.
å NOTE: There are no pre-drilled holes in the MOLDING (Z).
The SCREWS will tighten into the groove.
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These edges
should be even.
B
Z
27G
(3 used)
GOLD 9/16" LARGE HEAD SCREW
(6 used in this step)
5S

å Fasten the HUTCH LEFT END (D) to the HUTCH TOP (I).
Tighten two HIDDEN CAMS.
å Insert four METAL PINS (1R) into the ends of the
SHORT DIVIDERS (W).
å Push the METAL PINS (1R) in the ends of the SHORT
DIVIDERS (W) into the holes in the HUTCH TOP (I).
Step 8
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Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
D
Surface with
HIDDEN CAMS
W
W
1R
I
Y
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Finished edge
Finished edge

Step 9
å Insert four METAL PINS (1R) into the ends of the LONG SHELF (K).
å Push the METAL PINS in one end of the LONG SHELF into the
holes in the HUTCH LEFT END (D).
å NOTE: Be sure the hole in the LONG SHELF measures 9-5/8"
from the HUTCH LEFT END as shown in the diagram.
å Fasten the LONG SHELF (K) to the SHORT DIVIDERS (W). Use
two BROWN 1-1/2" FLAT HEAD SCREWS (14S).
418650 www.sauder.com/servicesPage 14
1R
BROWN 1-1/2" FLAT HEAD SCREW
(2 used in this step)
(4 used)
9-5/8"
DK
W
W
Finished edge
Don't worry. It isn't
Rome. This can be built
in a day.
14S

å Fasten the HUTCH UPRIGHT (G) to the HUTCH TOP (I).
Tighten two HIDDEN CAMS.
å NOTE: Be sure the METAL PINS in the end of the LONG
SHELF (K) insert into the holes in the HUTCH UPRIGHT (G).
Step 10
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K
I
G
Surface with
HIDDEN CAMS
Finished edge
Arrow
Minimum
190 degrees
Maximum
210 degrees

Step 11
å Insert four METAL PINS (1R) into the ends of the LONG DIVIDERS (V).
å Push the METAL PINS (1R) in the ends of the LONG DIVIDERS (V) into
the holes in the HUTCH TOP (I).
å Insert four METAL PINS (1R) into the ends of the SHORT SHELF (L).
å Push the METAL PINS (1R) in one end of the SHORT SHELF (L) into
the holes in the HUTCH UPRIGHT (G).
å NOTE: Be sure the hole in the SHORT SHELF measures 7-5/8" from
the HUTCH UPRIGHT as shown in the diagram.
å Fasten the SHORT SHELF (L) to the LONG DIVIDERS (V). Use two
BROWN 1-1/2" FLAT HEAD SCREWS (14S).
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BROWN 1-1/2" FLAT HEAD SCREW
(2 used in this step)
7-5/8"
L
V
VI
G
Finished edge
1R
(8 used)
1R
14S

å Fasten the HUTCH RIGHT END (C) to the HUTCH TOP (I).
Tighten two HIDDEN CAMS.
å NOTE: Be sure the METAL PINS in the end of the SHORT
SHELF (L) insert into the holes in the HUTCH RIGHT END (C).
Step 12
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Arrow
Minimum
190 degrees
Maximum
210 degrees
I
L
C
Surface without
HIDDEN CAMS

Step 13
å Fasten the DESK TOP (H) to the HUTCH ENDS (C and D)
and HUTCH UPRIGHT (G). Use six BLACK 1-7/8" FLAT
HEAD SCREWS (2S).
418650 www.sauder.com/servicesPage 18
Unfinished surface
HG
C
D
Y
BLACK 1-7/8" FLAT HEAD SCREW
(6 used in this step)
2S

å Insert a METAL PIN (1R) into the hole in the edge of the
RIGHT END (A).
å Fasten the RIGHT END (A) to the DESK TOP (H). Tighten
two HIDDEN CAMS.
å NOTE: Be sure the METAL PIN in the RIGHT END inserts
into the DESK TOP.
å Fasten the RIGHT UPRIGHT (E) to the DESK TOP (H).
Tighten two HIDDEN CAMS.
Step 14
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1R
Arrow
Minimum
190 degrees
Maximum
210 degrees
H
E
A
Finished edge
Surface without
HIDDEN CAMS
Surface
with
HIDDEN
CAMS

Step 15
å Fasten the BOTTOM (M) to the RIGHT END (A). Tighten
two HIDDEN CAMS.
å Fasten the BOTTOM (M) to the RIGHT UPRIGHT (E). Use
two BLACK 1-7/8" FLAT HEAD SCREWS (2S).
å Insert a METAL PIN (1R) into the hole in the edge of the
LEFT UPRIGHT (F).
å Fasten the LEFT UPRIGHT (F) to the DESK TOP (H) and
BOTTOM (M). Tighten four HIDDEN CAMS.
å NOTE: Be sure the METAL PIN in the LEFT UPRIGHT
inserts into the DESK TOP.
418650 www.sauder.com/servicesPage 20
Arrow
Minimum
190 degrees
Maximum
210 degrees
Surface
with
HIDDEN
CAMS
Surface without
HIDDEN CAMS
1R
H
M
F
A
E
These holes
must be here.
Finished edge
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
2S