Sauder Summer Home 401902 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-22
Français pg 23-25
Español pg 26-28
Lot # 362955 06/23/14
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Gourmet Stand
Summer Home Collection | 401902
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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Table of Contents Assembly Tools Required
3
4-5
6-22
23-25
26-28
29-30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
401902 www.sauder.com/servicesPage 2

Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C TOP (1)
D SHELF/BOTTOM (2)
E BACK (1)
F DOOR (1)
G ADJUSTABLE SHELF (1)
H SKIRT (1)
I RIGHT LEG (1)
J LEFT LEG (1)
K BRACE (1)
L FRONT MOLDING (1)
M RIGHT MOLDING (1)
N LEFT MOLDING (1)
O SHELF MOLDING (1)
P TOP MOLDING (1)
Now you know
our ABCs.
401902www.sauder.com/services Page 3
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
D

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
401902 www.sauder.com/servicesPage 4
HIDDEN CAM - 11
1F CAM DOWEL - 8 2F CAM SCREW - 3 8F
HINGE - 2
TMAGNETIC CATCH- 1 USTRIKE PLATE - 1 V
ANGLE BRACKET - 18
XMOLDING
CONNECTOR - 2
Y
TIE PLATE - 2
ZBACKPLATE - 1
AA
RUBBER SLEEVE - 4
CC METAL PIN - 4 DD
KNOB - 1
BB
HINGE BUSHING - 1
W

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
401902www.sauder.com/services Page 5
BLACK 1-7/8" PAN HEAD SCREW - 4
EE BROWN 1-1/2" FLAT HEAD SCREW - 6 FF
BLACK 1-5/8" PAN HEAD SCREW - 1
GG SILVER 1-1/4" MACHINE SCREW - 1
HH
BLACK 9/16" LARGE HEAD SCREW - 48
II BLACK 1/2" FLAT HEAD SCREW - 1 JJ
NAIL - 31
KK

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å Push eleven HIDDEN CAMS (1F) into the SHELVES/
BOTTOMS (D). Then, insert the metal end of eight CAM
DOWELS (2F) into each HIDDEN CAM.
401902 www.sauder.com/servicesPage 6
Arrow
1F
2F
(8 used)
Arrow
1F
2F
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
Do not insert
CAM DOWELS
into this edge.
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
D
D
Arrow
1F
(11 used)

å Tap two MOLDING CONNECTORS (Y) into the notches in
the MOLDINGS (L, M, and N).
Step 2
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Flat edge
Flat edge
Use your hammer to tap the MOLDING CONNECTORS (Y) into the notches in the MOLDINGS (L, M, and N).
LM
N
YY

Step 3
å Turn three CAM SCREWS (8F) into the SHELF MOLDING (O).
å Fasten the SHELF MOLDING (O) to the SHELF/BOTTOM (D).
Tighten three HIDDEN CAMS.
401902 www.sauder.com/servicesPage 8
O
O
D
Unfinished surface
These surfaces should be almost even.
8F
12

å Fasten the SHELVES/BOTTOMS (D) to the LEFT END (B).
Tighten four HIDDEN CAMS.
Step 4
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Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
D
B
These holes must be here.
Finished edge
Unfinished surface
D
Unfinished surface
O
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution

Step 5
å Fasten the RIGHT END (A) to the SHELVES/BOTTOMS (D).
Tighten four HIDDEN CAMS.
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Finished edge
DA
D
Arrow
Minimum
190 degrees
Maximum
210 degrees
Don't worry. It isn't
Rome. This can be built
in a day.

å Fasten ten ANGLE BRACKETS (X) to the ENDS (A and B)
and BOTTOM (D). Use ten BLACK 9/16" LARGE
HEAD SCREWS (II).
å NOTE: Be sure the edges of the ANGLE BRACKETS are
even with the edges of the ENDS and SHELF/BOTTOM.
Step 6
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D
A
B
X
X
X
BLACK 9/16" LARGE HEAD SCREW
(10 used in this step)
II
(10 used)

Step 7
å Fasten the LEGS (I and J) to the ENDS (A and B). Use
eight BLACK 9/16" LARGE HEAD SCREWS (II).
401902 www.sauder.com/servicesPage 12
D
A
B
J
BLACK 9/16" LARGE HEAD SCREW
(8 used in this step)
II
I

å Fasten two TIE PLATES (Z) to the SKIRT (H). Use two
BLACK 9/16" LARGE HEAD SCREWS (II).
å Fasten the SKIRT (H) to the ENDS (A and B) and
BOTTOM (D). Use four BLACK 9/16" LARGE
HEAD SCREWS (II).
Step 8
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D
A
B
H
H
Z
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
II

Step 9
å Fasten the MOLDINGS (M and N) to the ENDS (A and B).
Use four BLACK 1-7/8" PAN HEAD SCREWS (EE).
401902 www.sauder.com/servicesPage 14
A
B
N
M
BLACK 1-7/8" PAN HEAD SCREW
(4 used in this step)
EE
Finished surface

å Fasten the TOP (C) to the MOLDINGS (L, M, and N). Use
six BROWN 1-1/2" FLAT HEAD SCREWS (FF).
Step 10
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N
M
L
C
BROWN 1-1/2" FLAT HEAD SCREW
(6 used in this step)
FF
Long finished edge

Step 11
å Fasten three ANGLE BRACKETS (X) to the FRONT
MOLDING (L). Use three BLACK 9/16" LARGE
HEAD SCREWS (II).
å Fasten the TOP MOLDING (P) to the FRONT MOLDING (L).
Use three BLACK 9/16" LARGE HEAD SCREWS (II).
å NOTE: There are no pre-drilled holes in the TOP
MOLDING (P). The SCREWS will tighten into the grooves.
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BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
II
X
(3 used)
P
L
Groove

å Carefully turn your unit over onto its front edges.
å Fasten five ANGLE BRACKETS (X) to the BRACE (K). Use
five BLACK 9/16" LARGE HEAD SCREWS (II).
å NOTE: Be sure the edges of the ANGLE BRACKETS are
even with the edges of the BRACE.
å Fasten the BRACE (K) to the ENDS (A and B) and
SHELF/BOTTOM (D). Use five BLACK 9/16" LARGE
HEAD SCREWS (II).
Step 12
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BLACK 9/16" LARGE HEAD SCREW
(10 used in this step)
II
X
(5 used)
X
X
K
K
D
A
B

Step 13
å At this point, you must decide which way you would like
the DOOR to open. The diagrams below show each
option. The remaining steps will show the DOOR being
attached on the left.
å Fasten two HINGES (T) to one of the LEGS (I or J). Use
four BLACK 9/16" LARGE HEAD SCREWS (II).
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BLACK 9/16" LARGE HEAD SCREW
(4 used for the HINGES)
II
DOOR on the Left
DOOR on the Right
T
T
I
J

å Unfold the BACK (E) and lay it over your unit.
å Make equal margins along all four edges of the BACK (E).
Push on opposite corners of your unit if needed to make
it "square".
å Fasten the BACK (E) to your unit using the NAILS (KK).
å NOTE: Be sure to tap NAILS into the holes that line up
over the SHELF (D).
å NOTE: A perforation has been provided for access
through the BACK. Carefully cut out the hole if needed.
Step 14
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Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Unfinished
surface
These holes must line
up over the SHELF (D).
NAIL
(31 used in this step)
KK
E

Step 15
å Carefully stand your unit upright.
å Fasten the MAGNETIC CATCH (U) and HINGE
BUSHING (W) to the SHELF (D). Use a BLACK 1-5/8"
PAN HEAD SCREW (GG).
401902 www.sauder.com/servicesPage 20
BLACK 1-5/8" PAN HEAD SCREW
(1 used in this step)
GG
D
W
U
Pro Tip: Lift with your
legs. And, you know,
your arms.