Sealey PC2301 User manual

1.1. ELECTRICAL SAFETY
p WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other
connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices.
A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current
Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected
by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all
connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply
to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty
item repaired or replaced by a qualified electrician. When an ASTA/BS approved UK
3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal E.
b) Connect the BROWN live wire to the live terminal L.
c) Connect the BLUE neutral wire to the neutral terminal N.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation
extends beyond the cable restraint and that the restraint is tight.
Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.
To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.
1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that a
suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician.
1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm2, but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of
2.5mm2section cable. If extension reel is to be used outdoors, ensure it is marked for outdoor use.
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
INSTRUCTIONS FOR:
PRESSURE WASHER
Model: PC2301
1.2 GENERAL SAFETY
pWARNING! Water and Electricity are dangerous partners. Be extremely cautious and always be aware that this device uses an
electric motor. Always plug into a RCD (See electrical safety 1.1 above).
pWARNING! Do not operate the washer if damaged. Replace or repair using recommended parts only. Non-authorised parts may be
dangerous and will invalidate your warranty.
p p
WARNING! Always use washer on a flat, levelled surface, in a horizontal position. Failure to do so will invalidate your warranty.
p p
WARNING! High pressure jet will cause loose particles to be propelled at high speed, which may cause serious injury.
pWARNING! DO NOT use the machine without a water supply. Dry running can seriously damage the unit.
p p
WARNING! DO NOT leave motor running for more than 1-2 minutes without operating trigger, as temperature/pressure
increase may damage sealing system.
4Always be aware of the potential hazards that may occur during use.
4Study the washers applications and limitations before use.
4If during operation power failure occurs, turn the unit off for safety reasons.
4Keep the washer in good condition, regular maintenance will give best and safest performance.
4Wear adequate protective clothing, goggles and anti-slip rubber soled footwear.
4Ensure the operating area is clear of other people and animals.
8DO NOT connect other appliances to the same outlet.
8DO NOT use in damp or wet weather conditions.
8DO NOT pull high pressure hose to move unit.
8DO NOT touch plug with wet hands, to avoid the risk of electrocution keep all connections dry
and off the ground.
8DO NOT direct jet against yourself, other persons or animals, electrical equipment or the washer.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE ANDOR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
PC2301 - 3 - 220702
FUSE RATING 13 AMP
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
Brown
Live
Wire

pWARNING! The supply tap being used must provide at least 7 litres of water per minute. The hose should be reinforced
with an internal diameter of at least 13mm.
pWARNING! Ensure the washer is not connected to the mains power before continuing; Or when changing any accessories,
performing any maintenance, or servicing.
3.1. Preliminary checks and advice.
3.1.1. Before starting ensure the water intake is correctly connected. Dry running can seriously damage the unit.
3.1.2. Check the inlet filter is clean; pump delivery and pressure will be reduced if blocked. Never use the machine without a filter (fig 1).
3.1.3. The unit is filled with oil and sealed at the factory. There is no need to check the oil level.
3.2. Setup.
3.2.1 Insert the lance into the trigger assembly and twist to secure (fig 2).
3.2.2. The other end of the hose should be connected to the outlet on the machine.
3.3. Precautions for storing.
3.3.1. If the washer is to remain unused for more than 2 months, or if it is going to be stored in a place where there is a risk of freezing,
it is adviseable that you pour an anti-freeze solution into the pump, via the water inlet.
3.4 Precautions before starting.
3.4.1. If the washer has not been used for a prolonged period turn the motor by hand, with the key provided (fig 3), before switching the
machine on. This will release any blockages, deposits or limescale. Remove the key before switching on!
Taking these precautions before starting will avoid damage to the motor and sealing system.
4. OPERATION
3. SETUP & ASSEMBLY
Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1300 psi
Effective Cleaning Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300 psi
Water Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420 ltr/hr
Motor Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750W
Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230V
Motor rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2800
Max Inlet Temp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50OC
Trolley Included. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Hose Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8 m
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 kg
By rotating the stream of water at high
speed, it is possible to increase the
effective cleaning pressure of the
washer. We quote the pressure the
water leaves the pump at as Manifold
Pressure and express the cleaning
power of the washer as the
Effective Cleaning Power.
2. TECHNICAL SPECIFICATION
fig 1. fig 2. fig 3.
pWARNING! While the machine is running, DO NOT cover or place it in an enclosed space with poor ventilation.
4.1. Start procedure.
4.1.1.Fully open the mains water tap and ensure there are no leaks from the hoses or connectors, and that hoses are not kinked.
4.1.2. Depress the trigger to allow any air to escape, hold for 10 seconds then release.
4.1.3. Turn the machine on and allow 20 seconds for the water pressure to build up sufficiently before depressing the trigger.
You will need to experiment with the pressure washer to determine the best setting for the lance.
4.2. Adjustments.
pWARNING! Avoid sudden bursts of water as they will cause the water pressure to drop and put extreme
pressure on the hoses and connectors. If this happens you will need to switch the machine off, and refer
back to the start procedure.
4.2.1. The water fan must only be adjusted with the trigger closed.
4.2.2. Rotate nozzle in order to determine the best setting for the lance, either a fine high pressure jet or rotablast (fig 4).
4.2.3. If someone else is using water from the same supply as the washer, the water pressure will drop and the
washer will not operate correctly. Switch the motor off immediately and wait until the pressure is restored.
4.2.4. When finished working, discharge the remaining pressure in the hose by pulling the trigger.
4.3. How to use the detergent kit.
4.3.1. Add 0.5 litres of detergent to the detergent bottle.
4.3.2. Connect the detergent bottle to the lance (fig 5).
4.3.3. Depress the trigger to apply detergent mix. The amount of detergent supplied is varied by turning
the adjuster knob on top of the bottle. Leave the detergent to act for 1-2 minutes before removing the bottle.
p p
WARNING! Ensure you have read, understood and apply Section 1 safety instructions.
p p
WARNING! Dry running can seriously damage the unit.
p p
WARNING! DO NOT leave motor running for more than 1-2 minutes without operating the trigger, as temperature/pressure
increase may damage sealing system.
fig 4.
fig 5.
PC2301 - 3 - 220702
8DO NOT use washer if you are tired, under the influence of alcohol, drugs or intoxicating medication.
8DO NOT allow children or untrained persons to operate the washer.
4When not in use unplug from the mains power supply and store in a safe, dry, childproof area.

5. TROUBLESHOOTING GUIDE
SYMPTOM REASONS REMEDY
Tripped thermal overload due to
overheating
Check for adequate power supply and cable condition
Check by turning motor manually with the allen key supplied,
in the motor shaft. If jammed return to your Sealey dealer.
Leave unit to thaw naturally. The pressure washer should be
stored away from the threat of freezing. Extensive pump
damage could otherwise occur.
Use a suitable extension cable. See Section 1.1 Elect.Safety.
Pump does not reach required
pressure
Pressure drops during use
Pump noisy
Presence of water in oil
Oil leaks
Nozzle incorrect or worn
Air being sucked into the system
Valves dirty worn or stuck
Dirty filter
Regulator valve seat is worn
Worn piston packing
Unloader valve packing worn
Valves dirty or worn
Nozzle worn
Unloader valve packing worn
Worn piston packing
Dirty filter
Motor hums but does not start
when switched on
Plug is not connected
Oil seals worn
High humidity in air
Piston packing and oil seal worn
Pump sucking air
Valves dirty or worn
Worn bearings
Water too hot
Dirty filter
Unsuitable mains voltage
Pump is stuck
Pump is frozen
Incorrect extension cable
The motor stops
Water dripping from pump
Replace the nozzle
Check that hoses and fittings are air tight
Clean or replace valve
Clean or replace filter
Replace the valve seat
Check and replace
Check and replace
Clean or replace valve
Replace the nozzle
Check and replace
Check and replace
Clean or replace
Check that hoses and fittings are air tight
Clean or replace valve
Check and replace if necessary
Reduce temperature
Clean or replace
Check and replace
Check and replace oil twice as often
Check and replace
Check plug connections and mains power supply is active
Piston packings worn
Piston guide O-ring worn
Check that the mains voltage matches the specifications
Switch off the motor and let it cool for 5 minutes
Check and replace
Check and replace
Motor does not start when
switched on
Declaration of Conformity We, the sole importer into the UK of Sealey Power Products, declare that the product listed below is in conformity
with the following EEC standards and directives.
The construction file for this product is held by the Manufacturer and may
be inspected, by a national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Products
Pressure Washer PC2301
73.23/EEC Low Voltage Directive (S.I. 1994/3260)
89/336/EEC EMC Directive (S.I. 1992/2372 & Amendments).
Signed by Mark Sweetman Date 1st June 1999
PC2301 - 3 - 220702
01284 757500 E-mail: [e-mail]
Web: www.sealey.co.uk
01284 703534
Sole UK Distributor,
Sealey Group,
Bury St. Edmunds, Suffolk.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No responsibility is accepted for incorrect use of this equipment
WARRANTY: Guarantee is 12 months from purchase. Proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including
postcode.
Fluctuating pressure Valves worn dirty or stuck
Pump sucking air
Worn piston packing
Dirty filter
Check, clean or replace
Check that hoses and fittings are air tight
Check and replace
Check and clean