Server 82093 User manual

GAGING COLLARS (Portion Control)
KNOBS
LOCKING COLLARS
HEAD TUBES
HEAD INSERT
SPRINGS
WASHER
PISTONS
SEAL ASSEMBLY
SEAL
SEAL O-RING
LIDS
CYLINDER O-RING (1 5/16” D)
CYLINDERS
VALVE BODIES
DISCHARGE TUBES
DISCHARGE TUBE NUT
DISCHARGE TUBE O-RING (1” D)
ORIFICED PLUG (Viscosity Control)
SUCTION TUBE O-RING
Smaller gaging collar added
will reduce portion served
by .125 oz, larger by .25 oz
SUCTION TUBE
SILICONE GASKET
STAINLESS STEEL PUMPS
PARTS INCLUDED VARY DEPENDING ON PUMP
01588-REVD�080414�ENGLISH

PUMP DISASSEMBLY
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
1 PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT
FROM INSIDE PUMP.
2 WASH AND RINSE OFF OUTSIDE OF PUMP.
3FLUSH AND RINSE ALL INSIDE AND OUTSIDE
SURFACES OF PUMP THOROUGHLY WITH HOT WATER.
• Place lower end of pump into container of hot water
and operate pump until all (if any) remaining product
is expelled and only hot water ows from discharge
tube. Then remove pump from container of water to
disassemble.
• Use a container to collect small parts of pump to
prevent any loss.
4REMOVE PLUNGER AND LID FROM PUMP CYLINDER
BY TURNING LOCKING COLLAR AND DISCHARGE TUBE
NUT COUNTERCLOCKWISE.
5REMOVE CYLINDER AND DISCHARGE TUBE FROM
VALVE BODY BY ROTATING COUNTERCLOCKWISE TO
RELEASE FROM SLOTS IN VALVE BODY.
6REMOVE LARGE O-RING OR SILICONE GASKET FROM
VALVE BODY.
7REMOVE SMALL O-RING FROM DISCHARGE TUBE.
• Be careful not to damage o-ring when prying it off
of discharge tube.
8REMOVE KNOB FROM PLUNGER BY ROTATING
COUNTERCLOCKWISE.
• Firmly hold head tube towards piston head while
unscrewing knob. Pressure on spring will release
and push knob off rapidly.
9REMOVE LOCKING COLLAR FROM HEAD TUBE.
• Remove gaging collar(s), if used, from head tube
by sliding them off.
JREMOVE HEAD INSERT FROM INSIDE HEAD TUBE.
KREMOVE SPRING FROM PISTON.
LREMOVE WASHER FROM PISTON.
MREMOVE SEAL ASSEMBLY FROM PISTON HEAD.
• Be careful not to damage seal when prying it off
of piston head.
NREMOVE O-RING FROM INSIDE SEAL
• Be careful not to damage o-ring when prying it out of
seal.
PUMP CLEANING
BEFORE FIRST USE AND AFTER USE DAILY OR
REGULARLY, DISASSEMBLE AND CLEAN PARTS.
FOR SAFE AND PROPER CARE, AND TO PREVENT
CORROSION, OF PARTS, IT IS IMPORTANT TO
CLEAN, RINSE, SANITIZE, AND DRY PARTS DAILY OR
REGULARLY. FAILURE TO COMPLY WITH ANY OF THESE
INSTRUCTIONS MAY VOID UNIT WARRANTY.
1 SEE PUMP DISASSEMBLY.
2 WASH CLEAN ALL PARTS WITH DISHWASHING
DETERGENT AND HOT WATER.
• Wash small parts in a pan or other container to
prevent part loss.
• Scrub with supplied brushes to clean all
conned areas. Maintain a clean and efcient
pump by using the brushes supplied with
pump to prevent product build up inside pump.
• IMPORTANT PUMP AREAS TO CLEAN: Clean
inside cylinder thoroughly with brush 82049.
Clean inside discharge tube, valve body,
optional oriced plug and optional suction
tube thoroughly with brush 82824 or 82526.
• Do not use scrapers, steel pads, steel wool, or other
cleaning tools that can scratch surfaces.
• Mildly abrasive NYLON or brass brush may be used
to remove any stubborn food or mineral deposits on
interior surfaces of unit.
• Do not use abrasive cleansers.
• Do not use caustic cleansers.
• Do not use cleansing agents with high concentrations
of acid, alkaline or chlorine.
• Do not use ammonia based cleansers.
3 FULLY RINSE ALL WASHED PARTS THOROUGHLY
WITH CLEAR WATER.
• To prevent corrosion on parts, it is important to
thoroughly and fully rinse washed parts.
4 DRY ALL PARTS WITH A CLEAN SOFT CLOTH.
• Various elements and minerals, such as chlorides in
tap water, can accumulate on stainless steel parts
and create corrosion.
• To prevent corrosion on stainless steel parts, it is
important to thoroughly and fully dry with a clean
soft cloth regularly.
5 SANITIZE ALL PARTS FOLLOWING LOCAL
SANITIZATION REQUIREMENTS. ALL PARTS IN
CONTACT WITH FOOD MUST BE SANITIZED.
• Allow parts to fully air dry after sanitization.
• Dishwasher safe.
CLEAN AND FLUSH PUMP
WITH SOAP, SANITIZER, AND HOT WATER
CLEAN INSIDE
DISCHARGE TUBE
CLEAN INSIDE
TAPERED END
OF DISCHARGE TUBE
CLEAN-IN-PLACE PROCEDURE
FOR PUMPS
CLEAN-IN-PLACE IS A BASIC FOUR STEP PUMP FLUSHING
PROCESS: CLEAN, RINSE, SANITIZE, AND RINSE.
CLEAN:
1 PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT
FROM INSIDE PUMP.
2 WASH AND RINSE OFF OUTSIDE OF PUMP.
3FLUSH AND RINSE ALL INSIDE AND OUTSIDE
SURFACES OF PUMP THOROUGHLY WITH HOT WATER.
• Place lower end of pump into container of hot water
and operate pump until all (if any) remaining product
is expelled and only hot water ows from discharge
tube.
4 MIX 5 ML (1 TSP) OF DISHWASHING DETERGENT
(DAWN DISHWASHING LIQUID) WITH 1 QUART
(.95 L) OF HOT TAP WATER (APPROXIMATELY
110°F/43°C).
5 PLACE LOWER END OF PUMP INTO THIS CLEANING
MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL
ALL CLEANING MIXTURE IS PUMPED THROUGH PUMP.
RINSE:
6 PLACE LOWER END OF PUMP INTO 2 CUPS (.5 L) OF
HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND
REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER
IS PUMPED THROUGH PUMP.
SANITIZE:
7 MIX ONE 1 OZ (28.4 G) PACKET OF KAY-5
SANITIZER/CLEANER (EPA REG NO. 5389-15) WITH
2.5 GALLONS (9.5 L) OF TAP WATER (APPROXIMATELY
ROOM TEMPERATURE).
8 PLACE LOWER END OF PUMP INTO THIS SANITIZING
MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL
1 QUART (.95 L) SANITIZING MIXTURE IS PUMPED
THROUGH PUMP.
RINSE:
9 PLACE LOWER END OF PUMP INTO 1 CUP (.24 L) OF
HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND
REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER
IS PUMPED THROUGH PUMP.
IMPORTANT PUMP AREAS TO CLEAN:
CLEAN ALL SIDES OF STAINLESS STEEL BALLS
CLEAN VALVE BODY PASSAGEWAY
CLEAN VALVE BODY OPENINGS
BRUSH 82049 (1 1/4”
D)
FOOD EQUIPMENT
LUBRICANT 40179
BRUSH 82526 (21”)
BRUSH 82824 (15”)

CLEAN INSIDE
DISCHARGE TUBE
CLEAN INSIDE
TAPERED END
OF DISCHARGE TUBE
ASSEMBLE PLUNGER:
Apply Food Equipment Lubricant onto Seal and Seal 0-Ring
INSTALL O-RINGS AND ASSEMBLE PUMP BASE:
Apply Food Equipment Lubricant onto all 0-Rings
INSTALL LID AND SECURE WITH
DISCHARGE TUBE NUT AND LOCKING COLLAR:
PUMP ASSEMBLY
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
ASSEMBLE PLUNGER:
1INSTALL SEAL O-RING INSIDE SEAL.
• Apply food equipment lubricant on seal o-ring.
2INSTALL SEAL ASSEMBLY ONTO PISTON HEAD.
• Apply food equipment lubricant inside seal assembly.
• Flared end of seal assembly should be facing away
from piston head.
3INSTALL WASHER ONTO THREADED END OF PISTON.
4INSTALL SPRING ONTO THREADED END OF PISTON.
5INSTALL HEAD INSERT INSIDE HEAD TUBE.
• Beveled edge of head insert should be facing inside
of head tube.
6INSTALL GAGING COLLAR(S), IF NEEDED, AND
LOCKING COLLAR ONTO HEAD TUBE BY SLIDING
THEM ON. POSITION LOCKING COLLAR WITH
THREADING INSIDE LOCKING COLLAR FACING
GAGING COLLAR(S) AND/OR HEAD TUBE FLARED
END.
7INSTALL HEAD TUBE ASSEMBLY ONTO PISTON
ASSEMBLY.
8INSTALL KNOB ONTO PLUNGER AND ROTATE
CLOCKWISE TO SECURE ONTO THREADED END OF
PISTON.
• Firmly hold head tube towards piston head,
compressing spring, while screwing knob on.
INSTALL O-RINGS AND ASSEMBLE PUMP BASE:
9INSTALL SMALL O-RING ONTO DISCHARGE TUBE.
• Apply food equipment lubricant on o-ring.
• Be careful not to damage o-ring while installing
and/or rolling onto discharge tube.
JINSTALL LARGE O-RING OR SILICONE GASKET INTO
VALVE BODY.
• Apply food equipment lubricant on o-ring or silicone
gasket.
• Install silicone gasket with at side facing up and
toward cylinder.
KINSTALL CYLINDER ONTO VALVE BODY.
• Rotate cylinder clockwise and press down rmly to
secure into slots on valve body.
LINSTALL DISCHARGE TUBE ONTO VALVE BODY.
• Rotate discharge tube clockwise and press down
rmly to secure into slots on valve body.
INSTALL LID AND SECURE WITH
DISCHARGE TUBE NUT AND
LOCKING COLLAR:
MINSTALL LID AND DISCHARGE TUBE NUT ONTO
DISCHARGE TUBE.
NSECURE LID ONTO PUMP CYLINDER BY ROTATING
DISCHARGE TUBE NUT CLOCKWISE.
OINSTALL PLUNGER INTO CYLINDER AND SECURE
TO CYLINDER BY ROTATING LOCKING COLLAR
CLOCKWISE.
SUCTION TUBE
O-RING
OPTIONAL
GAGING
COLLARS
LOCKING
COLLAR
EXAMPLES
VALVE
BODY
STYLE
EXAMPLE
ORIFICED PLUG
EXAMPLE
SUCTION TUBE
INSTALL SILICONE GASKET WITH
FLAT SIDE FACING UP.

 Server Products Inc.
3601 Pleasant Hill Road
Richfield, WI 53076 USA
 262.628.5600
 800.558.8722
 262.628.5110
 [email protected]
 www.server-products.com
SAFETY GUIDELINES
According to food and safety regulations, most foods must
be stored and/or served at certain temperatures or they
could become hazardous. Check with local food and safety
regulators for specic guidelines.
Be aware of the product you are serving and the
temperature the product is required to maintain.
Server Products, Inc. can not be responsible for the
serving of potentially hazardous product.
NSF International
(National Sanitation Foundation)
lists this pump as: “Not acceptable for
dispensing potentially hazardous foods.”
Stainless steel is one of the best materials for food
serving and storage, but there are many products which
can corrode it. If you notice corrosion beginning on
any stainless steel surface, you may need to change
the cleansing agent, sanitizing agent, or the cleaning
procedures you are using.
• Products containing: acids, alkalines, chlorine,
or salt can corrode stainless steel.
• Sauerkraut and Au Jus sauces corrode stainless steel.
Server Products, Inc. regrets that we can not honor
Warranty claims on stainless steel parts that have
been affected by sauerkraut
or Aus Jus.
GENERAL SERVICE, REPAIR, OR
RETURNS
Before sending any item to Server Products for service,
repair, or return, contact Server Products customer service
to request a Return Authorization Number.
Merchandise must be sent to Server Products with this
number.
Merchandise being returned for credit must be in new and
unused condition and not more than 90 days old and will
be subject to a 20% (percent) restocking charge.
Electrical parts (thermostats, heating elements etc.)
are not returnable.
Server Products maintains a fully staffed service
department with highly skilled factory trained personnel.
Service is extremely prompt. Under normal circumstances,
a repaired unit is shipped out the day after it is received.
Labor charges are reasonable.
SERVICE
Contact dealer or Server Products Inc.
customer service department for the following:
ORDERING REPLACEMENT PARTS
Be prepared to give this information:
• MODEL Letters/Name/Numbers
• Part Numbers- P/N
• Series Numbers/Letters
• Part Description
This information and other important data is stamped on
the lid or cylinder of pumps or on the bottom or back side
of every unit.
SERVER PRODUCTS
LIMITED WARRANTY
All Server Products equipment is backed by a two-year
limited Warranty against defects in materials and
workmanship. For complete Warranty information go to:
www.server-products.com
SCOPE OF Warranty:
Server Products Inc. (“Server Products”) warrants that,
for a period of two (2) years from the date of purchase
(the “Warranty Period”), the equipment manufactured by
it will be free from defects in workmanship and materials
provided the equipment is used in the manner and in the
environment for which they were manufactured.
DISCLAIMERS AND LIMITATIONS:
Other than as set forth above, Server Products specically
disclaims all express and implied warranties, including but
not limited to, warranties of merchantability and/or tness
for a particular purpose or use.
This Warranty does not extend to repairs or alterations
undertaken without the prior written consent of
Server Products or for goods that are misused, abused
or neglected or if the goods are not properly stored,
maintained, installed or operated.
Server Products shall not be liable for incidental, special,
indirect, exemplary, punitive or consequential damages
resulting from the use of the good or arising out of any
breach of this Warranty; including but not limited to
damage to property or loss of prots or revenue.
CLAIMS ADMINISTRATION:
All Warranty claims must be made by calling our customer
service department for a return authorization during the
Warranty Period and any alleged defective unit must
be returned to Server Products factory, freight prepaid.
Upon receipt of any defective unit, Server Products, at its
option, may either: (i) replace any equipment proved to
be defective, (ii) remedy or repair such defect or
(iii) refund the purchase price of the defective equipment
in the form of a credit applicable to future purchases.
Server Products obligation and Buyer’s sole remedy will
be limited to these options. In the case of units or parts
purchased by Server Products from a third-party supplier:
Server Products’ obligation and Buyer’s sole remedy
against Server Products or Server Products’s suppliers shall
not exceed the settlement which Server Products is able to
obtain from its supplier.
TROUBLESHOOTING
PROBLEMS WITH PUMP OPERATION AND/OR FLOW:
• Clean pump.
PUMP DISPENSES LITTLE OR NO PRODUCT.
• Product may be too stiff or contain a solid that
will not pass through pump.
PORTION CONTROL IS NOT CONSISTENT.
• Inspect gaging collar for any damage and/or
proper installation.
PUMP PLUNGER DOES NOT RETURN TO TOP OF STROKE
AFTER DISPENSING PRODUCT.
• Inspect spring for any damage; bent or
broken. Replace spring if necessary.
PUMP DRIPS.
• Clean discharge tube with supplied cleaning
brushes.
• Ensure product is not being heated by any
external source(s) causing product to expand
and drip from pump.
OPTIONAL ATTACHING PUMP TO PRODUCT POUCH:
1SET PRODUCT POUCH FLAT ON COUNTERTOP WITH
CONNECTOR CIRCLE FACING UP.
2ALIGN PUMP, WITH PIERCING FITMENT VALVE BODY,
DIRECTLY OVER PRODUCT POUCH CONNECTOR
CIRCLE.
3PRESS PUMP DOWN TO PIERCE DIRECTLY THROUGH
FILM IN PRODUCT POUCH FITMENT CIRCLE.
• PUMP WILL CONNECT AND “SNAP” SECURELY INTO
PRODUCT POUCH.
4INSTALL PUMP AND PRODUCT POUCH TOGETHER
INTO UNIT OR FOUNTAIN JAR.
• HOLD PUMP WITH PRODUCT POUCH WRAPPED UP
AROUND BOTH SIDES OF PUMP TO INSTALL INTO
UNIT OR JAR.