Server BP-1 88574 User manual

Smart Dispenser™
BP-1
MODEL: BP-1
88574
...for purchasing our Smart Dispenser.
This quality, NSF listed pump is a smart
alternative to disposable pumps.
SERVE UP FRESH, CONSISTENT PORTIONS
Thank You
Used with
SIG cartons
up to 48 oz.

Page 2
88574 SMART DISPENSER™BP-1
06022
STAINLESS STEEL BALL,
1/2" Diameter
(Ball snaps inside cylinder and
can always remain installed.)
40179
FOOD EQUIPMENT
LUBRICANT
82049
BRUSH, 11"
82526
BRUSH, 21"
88303
HEAD
ASSEMBLY
BP-1
88575
PUMP
83005
SEAL
LOCKING
COLLAR
88409
STOP COLLAR
PISTON
88202
PINCH VALVE BP-1
88016 CAP,
Plastic, 38mm
88525
CYLINDER
ASSEMBLY
BP-1,
Silver, 8-3/8
88581
SHELL
ASSEMBLY
88166
SPRING
PUMP DELIVERS
1 OZ PORTIONS
To reduce portion, add
GAGING COLLAR(S)
88313 Small collar: 1/8 oz reduction
88204 Medium collar: 1/4 oz reduction
88205 Large collar: 1/2 oz reduction
87028
CAP
Smart Dispenser is a trade name of SIG Combibloc
—used with permission.

Page 3
QUICK START
PLACE PRODUCT CARTON
INTO BASE
2
Pierce carton seal.
Insert pump into product carton.
INSERT PUMP
3
WASH ALL PARTS
PROPERLY BEFORE USE. See page 6.
INSERT SPRING INTO PUMP
1
Remove spring from inside base
in packaging.
Insert cylinder into lid. Screw threaded cap.
Insert spring into cylinder.
Insert pump head assembly into cylinder.
Screw locking collar to lid.

Page 4
PUMP ASSEMBLY WASH ALL PARTS PROPERLY
BEFORE USE. See page 6.
INSTALL SEAL
onto head assembly piston.
Apply small amount of food
equipment lubricant inside seal.
TIP: Side of seal marked
“INSERT PISTON THIS SIDE”
must face top of head assembly.
Flared end of seal must face down.
1
INSTALL PINCH VALVE
TIP: Squeeze the pinch valve open
before installation to ensure it isn’t
stuck shut.
Install pinch valve into bottom of piston.
Press pinch valve securely to seal end.
2
SNAP!
INSTALL SEAL
onto head assembly piston.
Apply small amount of food
equipment lubricant inside seal.
TIP: Side of seal marked
“INSERT PISTON THIS SIDE”
must face top of head assembly.
Flared end of seal must face down.
1
INSTALL STOP COLLAR
onto side of head assembly piston.
3
OPTIONAL: ADD GAGING COLLAR(S)
to reduce portion size.
Small collar: 1/8 oz reduction
Medium collar: 1/4 oz reduction
Large collar: 1/2 oz reduction
INSERT SPRING
INTO CYLINDER
4
SNAP CAP
ONTO CYLINDER
Press firmly to secure cap down
over all threading on cylinder.
5

Page 5
INSTALL HEAD ASSEMBLY INTO
CYLINDER
Apply a small amount of food equipment lubricant to
the outside of seal.
Slide locking collar down onto cylinder threading.
Tighten firmly to secure head assembly to cylinder.
6
PRIME PUMP
Insert lid with pump into product container.
Press pump several times until any air bubbles are
eliminated and only product is dispensed.
8
SECURE PUMP TO LID
Insert pump into lid.
Tighten cap very firmly onto lid threading.
7
DISASSEMBLY
REMOVE SEAL
from head assembly by pressing it
down and off with thumb.
Do not use a sharp tool.
6
REMOVE SPRING & CAP
FROM CYLINDER
4
REMOVE PINCH VALVE
from head assembly.
5
REMOVE PUMP
from container of product.
1
REMOVE LID
Loosen cap to release.
2
During disassembly, collect small parts
in a container to prevent loss.
SEPARATE CYLINDER
ASSEMBLY & HEAD
Loosen locking collar to release.
3
REMOVE STOP COLLAR
& ANY GAGING COLLAR(S)
if necessary for cleaning.
7

Page 6
CLEANING
It is important to clean, rinse, sanitize, and fully
dry all parts regularly and properly.
• Do not place any parts of this unit under, in,
or near high heat, as this can melt the plastic.
• A general purpose, nonabrasive cleaner
may be used on hard to remove deposits.
• Do not use abrasive cleansers, scrapers,
steel pads, steel wool, or other cleaning tools that
can scratch surfaces.
• Do not use cleansing agents with high
concentrations of acid, alkaline, ammonia or chlorine.
PUMP CLEANING
RINSE
fully with clear water.
3
SANITIZE
all parts according to local sanitization
requirements. All parts in contact with food
must be sanitized.
4
AIR DRY
all parts fully.
5
Use dishwashing
soap, hot water
and nylon brush
YES!
DISASSEMBLE & CLEAN
all washable parts with soap and hot water
(See DISASSEMBLY on page 5.)
2
FLUSH & RINSE
all pump surfaces with hot water.
Place lower end of pump into container
of hot water and operate pump until all
remaining product is expelled and only hot
water is discharged.
1
Pump is dishwasher safe.
USE A SMALL NYLON BRUSH
to thoroughly clean inside discharge
tube and any confined areas.
Clean the shell and lid by hand washing only.

Page 7
CLEAN-IN-PLACE PROCEDURE FOR PUMPS
CLEAN
• Pump out all (if any) remaining food
product from inside pump body.
• Wash and rinse off outside of pump body.
• Flush out and rinse inside of pump.
• Place lower end of pump into container
full of water and operate pump until all (if
any) remaining product is expelled
and only warm water flows from discharge
tube.
• Mix 2 tsp (5 mL) of dishwashing detergent
with 1 quart (.95 L) of hot tap water
(approximately 110°F/43°C).
• Place lower end of pump into cleaning
mixture. Pump until all cleaning mixture is
expelled.
1
RINSE
• Place lower end of pump into 2 cups
(.5 L) of hot tap water (approximately
110°F/43°C) and pump until all tap
water is expelled.
2
RINSE
• Place lower end of pump into 1 cup
(.24 L) of hot tap water (approximately
110°F/43°C) and pump until all tap
water is expelled.
4
SANITIZE
• Mix one 1 oz (30 mL) packet of KAY-5
Sanitizer/Cleaner (EPA REG No. 5389-
15) with 2.5 gallons (9.5 L) of tap water
(approximately room temperature).
• Place lower end of pump into this
sanitizing mixture and repeatedly operate
pump until 1 quart (.95 L) sanitizing
mixture is pumped through pump.
3
SAFETY
According to food and safety regulations, most foods
must be stored and/or served at certain temperatures
or they could become hazardous. Check with local food
and safety regulators for specific guidelines.
Be aware of the product you are serving and the
temperature the product is required to maintain. Server
Products, Inc. cannot be responsible for the serving of
potentially hazardous product.
IMPORTANT
Clean, rinse, sanitize, and dry parts daily or regularly
to comply with local sanitization requirements.
NSF International lists this pump as:
“Not acceptable for dispensing potentially
hazardous foods.”

Page 8 Manual #01678 RevC 010919
NEED HELP?
Please be prepared with your Series Number
marked on the body of unit. Other important data
and Part Numbers are marked on components.
Individual Part Numbers listed on page 2.
262.628.5600 | 800.558.8722
[email protected]
Server Products Inc.
3601 Pleasant Hill Road
Richfield, WI 53076 USA
SERVER PRODUCTS
LIMITED WARRANTY
GENERAL SERVICE,
REPAIR OR RETURNS
Server Products equipment is backed by a
two-year limited warranty against defects in
materials and workmanship.
For complete warranty information go to:
www.Server-Products.com
Before sending any item to Server Products
for service, repair, or return, contact Server
Products customer service to request a Return
Authorization Number. Merchandise must be
sent to Server Products with this number. Service
is extremely prompt. Typically, units are repaired
and ship out within 48 hours of receipt.
Merchandise being returned for credit must be in
new and unused condition and not more than 90
days old and will be subject to a 20% restocking
charge.
• Ensure carton seal is not clogging pump.
TROUBLESHOOTING
INCONSISTENT PORTIONS?
• Ensure product container has
enough product to pump.
• Clean pump.
• Ensure unit is assembled correctly.
TIP: Side of seal marked
“INSERT PISTON THIS SIDE”
must face top of head assembly.
Flared end of seal must face down.
• Ensure pinch valve is installed correctly.
TIP: Squeeze the pinch valve
open before installation to
ensure it isn’t stuck shut.
• Ensure that the spring is functional.
Replace broken spring if necessary.
• Ensure that the stainless steel ball
is snapped in place below tabs.