Server EXTREME CARLS JR. 13G Series User manual

MODEL:
EXTREMETM
COUNTERTOP DISPENSER
CARLS JR.
Series 13G
07555
ECD
01747-REVA�080414�ENGLISH

UNIT SET-UP
ALWAYS CLEAN UNIT THOROUGHLY BEFORE FIRST USE.
SEE SAFETY GUIDELINES, UNIT TAKE-DOWN, PUMP
DISASSEMBLY, CLEANING, AND PUMP ASSEMBLY.
1SET PORTION CONTROL.
2 ASSEMBLE PUMP. SEE PUMP ASSEMBLY.
3INSTALL CONNECTOR INTO PUMP FLEXIBLE TUBE.
• Secure pins on connector into holes on tube.
4INSTALL O-RING ONTO GROOVE ON CONNECTOR.
• Also ensure that connector locking collar is in
position between anges of connector and will
not slide off.
5 INSTALL CONNECTOR, WITH PUMP ATTACHED,
INTO PRODUCT POUCH FITMENT.
• Place product pouch on a counter top with
circular pouch tment facing upward.
• Remove cap from product pouch tment.
• For easier removal of protective cap,
contact food product vendor for optional
available tool.
• Install connector into product pouch tment.
• Secure connector onto product pouch tment by
rotating connector locking collar clockwise.
6INSTALL PRODUCT POUCH, WITH PUMP ATTACHED,
INTO POUCH SUPPORT.
7INSTALL POUCH SUPPORT, WITH PRODUCT POUCH
INSIDE, WITH PUMP ATTACHED, INTO UNIT.
8FOLD SMALL AMOUNTS OF TWO BACK CORNERS
OF PRODUCT POUCH TO WRAP AROUND POUCH
CORNER HOLDERS ON SIDE WALLS OF POUCH
SUPPORT.
• This will hold pouch for best product evacuation.
9SLIDE POUCH SUPPORT TOWARDS BACK OF UNIT
TO INSTALL PUMP HOUSING GROOVES INTO
RETAINING SLOTS ON INSIDE FRONT WALL OF
UNIT TO SECURE PUMP INTO ALIGNED POSITION.
JCLOSE LID.
UNIT TAKE-DOWN
1 OPEN LID.
2 REMOVE PRODUCT POUCH WITH PUMP ATTACHED.
3 DISCONNECT PUMP FROM PRODUCT POUCH.
• Rotate connector locking collar counterclockwise
to release from product pouch.
• Remove connector from inside
pump exible tube.
• Do not discard connector.
4 CLEAN PUMP. SEE PUMP CLEANING.
DISASSEMBLE PUMP. SEE PUMP DISASSEMBLY.
PORTION CONTROL
Portion control is the amount of product which will
dispense from the pump with each full push of the lever.
The roller, which is attached to the bottom of the lever,
can be adjusted to allow for specic portion control.
How to Set Portion Control
1 OPEN UNIT LID.
2 REMOVE ROLLER FROM LEVER BY PULLING
HINGE PIN OUT.
3 DETERMINE WHICH PIVOT HOLES IN LEVER WILL
BE USED TO HOLD ROLLER FOR PORTION DESIRED
PER FULL PUSH OF LEVER.
Portion
Desired
(per full
push of
lever)
Adjust
roller to
pivot on
hole as
shown
1 Ounce A
3/4 Ounce B
1/2 Ounce C
1/4 Ounce D
4 ALIGN CENTER OF ROLLER WITH SELECTED
PIVOT HOLES.
5 INSTALL HINGE PIN THROUGH PIVOT HOLES AND
CENTER OF ROLLER. PUSH HINGE PIN THROUGH
UNTIL IT SECURELY SNAPS INTO PLACE.
6 CLOSE UNIT LID.
DB
CA

PUMP DISASSEMBLY
1 REMOVE O-RING FROM CONNECTOR.
• Carefully pry o-ring off with ngers.
Do not use a tool or any sharp object to remove
o-ring, this will damage the o-ring.
2 REMOVE CONNECTOR FROM
FLEXIBLE PLASTIC TUBE.
• Rotate and pull connector away from
exible plastic tube.
3 REMOVE FLEXIBLE PLASTIC TUBE FROM
BOTTOM OF PUMP HOUSING.
• Rotate and pull exible plastic tube away from pump
housing.
4 REMOVE PUMP DOME FROM PUMP HOUSING.
• Unhook loop from bottom of dome to release
dome from bottom tube of pump housing.
5 REMOVE PINCH VALVE FROM INSIDE PUMP
HOUSING.
6 REMOVE DISCHARGE TUBE FITTING FROM END OF
DISCHARGE TUBE.
• Unhook loop from bottom of discharge tube tting
to release from pin on discharge tube.
• Rotate and pull discharge tube tting away from
discharge tube.
PUMP ASSEMBLY
ALWAYS CLEAN PUMP THOROUGHLY BEFORE EACH USE.
SEE UNIT TAKE-DOWN, PUMP DISASSEMBLY, PUMP
ASSEMBLY, SAFETY GUIDELINES, AND CLEANING.
1 INSERT PINCH VALVE INTO PUMP HOUSING
DISCHARGE TUBE.
2 INSTALL DOME ONTO PUMP BODY.
• Align valve ap inside dome to be on top of
opening between pump body and pump body
discharge tube.
• Place loop onto pump housing tube to secure
dome.
3 INSTALL FLEXIBLE TUBE ONTO PUMP BODY
SHORT EXTENSION TUBE.
• Use small amount of water as lubricant when
installing exible tube.
• Rotate exible tube onto pump body short
extension tube until projections on pump body
short extension tube align with holes in
exible tube.
• Rotate and position exible tube with connector
on opposite end to be pointing away from pump
body discharge tube.
4 INSTALL CONNECTOR ONTO FLEXIBLE TUBE.
• Use small amount of water as lubricant when
installing connector.
• Rotate connector into exible tube until
projections on connector align and fall into holes
in exible tube.

CLEANING UNIT
BEFORE FIRST USE AND AFTER USE DAILY,
DISASSEMBLE AND CLEAN UNIT.
STAINLESS STEEL PARTS CAN CORRODE.
IT IS IMPORTANT TO CLEAN, RINSE, SANITIZE, AND
DRY THESE PARTS DAILY AND PROPERLY.
FAILURE TO COMPLY WITH ANY OF THESE
INSTRUCTIONS MAY VOID UNIT WARRANTY.
SEE PUMP DISASSEMBLY AND PUMP CLEANING FOR
PUMP INSTRUCTIONS.
1 SEE UNIT TAKE DOWN.
2 WASH CLEAN ALL PARTS WITH DISHWASHING
DETERGENT AND HOT WATER.
• Do not use scrapers, steel pads, steel wool, or
other cleaning tools that can scratch surfaces.
• Mildly abrasive NYLON or brass brush may be
used to remove any stubborn food or mineral
deposits on interior surfaces of unit.
• Do not use abrasive cleansers.
• Do not use caustic cleansers.
• Do not use cleansing agents with high
concentrations of acid, alkaline or chlorine.
• Do not use ammonia based cleansers.
3 FULLY RINSE ALL WASHED PARTS THOROUGHLY
WITH CLEAR WATER.
• To prevent corrosion on parts, it is important to
thoroughly and fully rinse washed parts.
4 WIPE CLEAN EXTERNAL SURFACES OF UNIT WITH
A CLEAN DAMP CLOTH.
• Nontoxic glass cleaner may be used to clean
stainless steel parts.
5 DRY ALL PARTS WITH A CLEAN SOFT CLOTH.
• Various elements and minerals, such as chlorides
in tap water, can accumulate on stainless steel
parts and create corrosion.
• To prevent corrosion on stainless steel parts, it is
important to thoroughly and fully dry with a clean
soft cloth regularly.
6 SANITIZE ALL PARTS FOLLOWING LOCAL
SANITIZATION REQUIREMENTS. ALL PARTS IN
CONTACT WITH FOOD MUST BE SANITIZED.
• Allow parts to fully air dry after sanitization.
PUMP CLEANING
BEFORE FIRST USE AND AFTER USE DAILY OR
REGULARLY, DISASSEMBLE AND CLEAN PARTS.
FOR SAFE AND PROPER CARE, AND TO PREVENT
CORROSION, OF PARTS, IT IS IMPORTANT TO
CLEAN, RINSE, SANITIZE, AND DRY PARTS DAILY OR
REGULARLY. FAILURE TO COMPLY WITH ANY OF THESE
INSTRUCTIONS MAY VOID UNIT WARRANTY.
1 SEE UNIT TAKE DOWN
2 FLUSH AND RINSE ALL INSIDE AND OUTSIDE
SURFACES OF PUMP THOROUGHLY WITH HOT
WATER.
• Place lower end of pump into container of
hot water and operate pump until all (if any)
remaining product is expelled and only hot water
ows from discharge tube. Then remove pump
from container of water to disassemble.
3 DISASSEMBLE PUMP. SEE PUMP DISASSEMBLY.
4 WASH CLEAN ALL PARTS WITH DISHWASHING
DETERGENT AND HOT WATER.
• Clean all conned areas with any supplied
brush(es).
• Do not use scrapers, steel pads, steel wool, or
other cleaning tools that can scratch surfaces.
• Mildly abrasive NYLON or brass brush may be
used to remove any stubborn food or mineral
deposits on interior surfaces of unit.
• Do not use abrasive cleansers.
• Do not use caustic cleansers.
• Do not use cleansing agents with high
concentrations of acid, alkaline or chlorine.
• Do not use ammonia based cleansers.
5 FULLY RINSE ALL WASHED PARTS THOROUGHLY
WITH CLEAR WATER.
• To prevent corrosion on parts, it is important to
thoroughly and fully rinse washed parts.
6 SANITIZE ALL PARTS FOLLOWING LOCAL
SANITIZATION REQUIREMENTS. ALL PARTS IN
CONTACT WITH FOOD MUST BE SANITIZED.
• Allow parts to fully air dry after sanitization.
• Dishwasher safe.

Part # Qty. Description
07014 1LEVER
07056 1ROLLER
07161 1PIN, HINGE
07383 1DOME, PUMP
07388 1PUMP HOUSING ASSEMBLY
07823 1LID
07813 1SPRING, TORSION
07507 1CONNECTOR, ANTI-CHOKE OFF
07814 1PLATE, EVACUATION
07818 1HOUSING, OUTER ASSEMBLY
07517 1CAP, PLASTIC 38MM
07796 1FITTING, DISCHARGE
07798 1VALVE, PINCH
07811 1SUPPORT, POUCH
07812 1HOSE, RIGHT ANGLE
07821 1PUMP ASSEMBLY
81058 4FOOT W/SCREW
81105 1PIN, COTTERLESS HINGE
82049 1
BRUSH, 11/4” D
85248 1O-RING
86337 4CAP, PROTECTIVE
07796
07388
07812
07507
85248
07517
07383
07798
EXTREMETM PUMP
07821
PARTS LIST

07014
07161
07823
07814
07813
81058 (4)
86337 (4)
07818
07056
82049
07821
81105
ECD
07555
07811

GENERAL SERVICE, REPAIR,
OR RETURNS
Before sending any item to Server Products for service,
repair, or return, contact Server Products customer
service to request a Return Authorization Number.
Merchandise must be sent to Server Products with this
number.
Merchandise being returned for credit must be in new
and unused condition and not more than 90 days old
and will be subject to a 20% (percent) restocking
charge. Electrical parts (thermostats, heating elements,
etc.) are not returnable.
Server Products maintains a fully staffed service
department with highly skilled factory trained personnel.
Service is extremely prompt. Under normal
circumstances, a repaired unit is shipped out the day
after it is received. Labor charges are reasonable.
SERVICE
Contact your dealer or Server Products Inc.
customer service department for the following:
ORDERING REPLACEMENT PARTS
Be prepared to give this information:
• Model Letters/Name/Numbers
• Part Numbers- P/N
• Series Numbers/Letters
• Part Description
This information and other important data is stamped
on the lid or cylinder of pumps or on the bottom or
back side of every unit.
SERVER PRODUCTS
LIMITED WARRANTY
All Server Products equipment is backed by a
two-year limited warranty against defects in materials
and workmanship. For complete warranty information
go to: www.server-products.com
 Server Products Inc.
3601 Pleasant Hill Road
Richfield, WI 53076 USA
 262.628.5600
 800.558.8722
 262.628.5110
 [email protected]
 www.server-products.com
UNIT TROUBLESHOOTING
Possible Problems:
• Pump dispenses little or no product.
• Portion control is not consistent.
Possible Solutions:
• Clean pump.
• Ensure product pouch is not empty.
• Ensure product pouch and torsion spring are
installed correctly.
• Ensure roller is properly installed on lever.
• Ensure ap inside pump dome and ap on pinch
valve are properly positioned when assembling
pump.
• Ensure pump is installed into retaining slot on
inside front wall of unit.
SAFETY GUIDELINES
According to food and safety regulations, most foods
must be stored and/or served at certain temperatures
or they could become hazardous. Check with local food
and safety regulators for specic guidelines.
Be aware of the product you are serving and the
temperature the product is required to maintain.
Server Products, Inc. can not be responsible for
the serving of potentially hazardous product.
Server Products Inc. claims no responsibility for
actual serving temperature of product. It is the
responsibility of the user to ensure that any
product is held and served at a safe temperature.
NSF International
(National Sanitation Foundation)
lists this pump as: “Not acceptable for
dispensing potentially hazardous foods.”
Stainless steel is one of the best materials for food
serving and storage, but there are many products which
can corrode it. If you notice corrosion beginning on
any stainless steel surface, you may need to change
the cleansing agent, sanitizing agent, or the cleaning
procedures you are using.
• Products containing: acids, alkalines, chlorine,
or salt can corrode stainless steel.
• Sauerkraut and Au Jus sauces corrode stainless
steel. Server Products, Inc. regrets that we can
not honor Warranty claims on stainless steel parts
that have been affected by sauerkraut
or Aus Jus.
Plastic Lid, Plastic Cover, Plastic Top or
Plastic Organizer Pan
• Not dishwasher safe.
• Hand Wash Only.
• Do not place plastic lid, plastic cover, plastic top
or plastic organizer pan under, in, or near to high
heat, as this can melt the plastic.