SEW-Eurodrive MOVIPRO PHE Series User manual

*23576855_1017*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Drive and Application Controller
MOVIPRO® PHE..B-A15-.1X0..B-00
Edition 10/2017 23576855/EN

SEW-EURODRIVE—Driving the world

Contents
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00 3
Contents
1 General information.................................................................................................................. 7
1.1 About this documentation ...............................................................................................7
1.2 Other applicable documentation .....................................................................................7
1.3 Structure of the safety notes ...........................................................................................7
1.3.1 Meaning of signal words ................................................................................ 7
1.3.2 Structure of section-related safety notes........................................................ 7
1.3.3 Structure of embedded safety notes .............................................................. 8
1.4 Rights to claim under limited warranty ............................................................................8
1.5 Exclusion of liability.........................................................................................................9
1.6 Product names and trademarks......................................................................................9
1.7 Copyright notice ..............................................................................................................9
2 Safety notes ............................................................................................................................ 10
2.1 Preliminary information .................................................................................................10
2.2 User duties....................................................................................................................10
2.3 Target group .................................................................................................................11
2.4 Designated use .............................................................................................................12
2.5 Functional safety technology ........................................................................................12
2.6 Transport.......................................................................................................................12
2.7 Installation/assembly.....................................................................................................13
2.7.1 Restrictions of use........................................................................................ 13
2.8 Electrical connection .....................................................................................................13
2.8.1 Required preventive measure ...................................................................... 13
2.9 Protective separation ....................................................................................................14
2.10 Startup/operation ..........................................................................................................14
3 Functional safety .................................................................................................................... 15
3.1 Integrated safety technology.........................................................................................15
3.1.1 Standards..................................................................................................... 15
3.1.2 Safe state ..................................................................................................... 15
3.1.3 Safety concept ............................................................................................. 15
3.1.4 Drive safety functions................................................................................... 16
3.1.5 Limitations .................................................................................................... 18
3.2 Safety requirements......................................................................................................19
3.2.1 Supports....................................................................................................... 19
3.2.2 Permitted device combinations .................................................................... 19
3.2.3 Installation requirements .............................................................................. 19
3.2.4 Requirements for the external safety controller ........................................... 20
3.2.5 Startup requirements.................................................................................... 21
3.2.6 Requirements for operation.......................................................................... 21
3.3 Connection variants ......................................................................................................21
3.3.1 Basic considerations .................................................................................... 21
3.3.2 Determining the maximum number of devices for group disconnection: ..... 21
3.3.3 Connection of an external safety relay for STO with M12 plug connector ... 22
4 Device structure ..................................................................................................................... 23
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4.1 Type designation...........................................................................................................23
4.2 Scope of delivery ..........................................................................................................23
4.3 Short designation ..........................................................................................................24
4.4 Nameplate.....................................................................................................................24
4.5 Device overview............................................................................................................25
4.6 Accessories...................................................................................................................25
4.6.1 Accessory components ................................................................................ 25
5 Mechanical installation .......................................................................................................... 27
5.1 Requirements................................................................................................................27
5.2 Mounting position..........................................................................................................28
5.3 Minimum clearance.......................................................................................................28
5.4 Cooling..........................................................................................................................29
5.5 Installation.....................................................................................................................30
5.5.1 Fixed angle brackets .................................................................................... 31
5.5.2 Tapped holes on the rear of the device........................................................ 31
6 Electrical installation.............................................................................................................. 32
6.1 Installation notes ...........................................................................................................32
6.2 Motor types ...................................................................................................................32
6.3 Low-voltage supply systems .........................................................................................32
6.4 Electromagnetic compatibility (EMC) ............................................................................33
6.4.1 EMC-compliant installation........................................................................... 33
6.5 Cable routing.................................................................................................................33
6.5.1 Shielding ...................................................................................................... 33
6.6 Protective measures against electrical hazards............................................................34
6.6.1 Connection points for mobile applications.................................................... 34
6.6.2 Installing ground connection or equipotential bonding ................................. 35
6.7 Using prefabricated cables ...........................................................................................38
6.7.1 Use of third-party cables .............................................................................. 39
6.8 Line components...........................................................................................................40
6.8.1 Residual current device................................................................................ 40
6.8.2 Line fuse types ............................................................................................. 40
6.9 Terminal strips ..............................................................................................................41
6.9.1 Connection site for motor connection........................................................... 42
6.9.2 Connection of signal interfaces .................................................................... 42
6.10 Electrical connections ...................................................................................................44
6.10.1 Representation of connections..................................................................... 44
6.10.2 Connection cables........................................................................................ 44
6.10.3 Cable structure............................................................................................. 45
6.10.4 X1261: AC 400 V contact conductor connection.......................................... 46
6.10.5 X1551: DC24V connection for external operating switches ....................... 48
6.10.6 X2011: Motor with brake control .................................................................. 49
6.10.7 X2013: Motor with brake control .................................................................. 54
6.10.8 X4011: RS485 interface – external .............................................................. 56
6.10.9 X4022: RS485 interface – service................................................................ 57
6.10.10 X4441: M12 parameter memory .................................................................. 58
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Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00 5
6.10.11 X5002_1: Digital inputs/outputs – communication and control unit.............. 59
6.10.12 X5002_2: Digital input – communication and control unit ............................ 59
6.10.13 X5002_3: Digital input – communication and control unit ............................ 60
6.10.14 X5002_4: Digital input – communication and control unit ............................ 60
6.10.15 X5003: Digital input – communication and control unit ................................ 61
6.10.16 X5502: Safe disconnection – input............................................................... 63
7 Startup ..................................................................................................................................... 65
7.1 For your safety ..............................................................................................................65
7.2 Requirements................................................................................................................66
7.2.1 Required hardware....................................................................................... 66
7.3 Startup note ..................................................................................................................66
7.4 Device configuration .....................................................................................................67
7.4.1 Software ....................................................................................................... 67
7.4.2 Additional information................................................................................... 67
8 Operation................................................................................................................................. 68
8.1 For your safety ..............................................................................................................68
8.2 Relative cyclic duration factor (cdf) ...............................................................................69
8.3 Duty cycles....................................................................................................................69
8.3.1 Duty type S1................................................................................................. 69
8.3.2 Duty type S2................................................................................................. 70
8.3.3 Duty type S3................................................................................................. 70
8.3.4 Duty types S4toS10 ................................................................................... 70
8.4 Status and error messages...........................................................................................71
8.4.1 List of faults .................................................................................................. 71
8.4.2 Status LEDs ................................................................................................. 76
9 Service..................................................................................................................................... 77
9.1 Inspection/maintenance ................................................................................................77
9.2 Device replacement ......................................................................................................77
9.2.1 Notes on replacing devices .......................................................................... 77
9.2.2 Replacing the device.................................................................................... 78
9.3 Cleaning........................................................................................................................78
9.4 Status display................................................................................................................78
9.5 Error information ...........................................................................................................79
9.5.1 Error memory ............................................................................................... 79
9.5.2 Acknowledge error ....................................................................................... 79
9.6 Shutdown ......................................................................................................................80
9.7 Storage .........................................................................................................................80
9.8 Extended storage..........................................................................................................81
9.9 Waste disposal..............................................................................................................81
10 Technical data......................................................................................................................... 82
10.1 General .........................................................................................................................82
10.2 Current reduction (derating)..........................................................................................83
10.3 Input data ......................................................................................................................84
10.4 Output data ...................................................................................................................85
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10.5 Safety-related characteristic value STO .......................................................................86
10.6 Dimension drawings......................................................................................................87
10.6.1 Device with motor connection HAN® Q8/0 ................................................... 87
10.6.2 Device with motor connection HAN® 10E..................................................... 89
10.6.3 Mounting bracket.......................................................................................... 90
11 MAXOLUTION® Competence Center ..................................................................................... 91
Index ........................................................................................................................................ 93
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1
General information
About this documentation
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00 7
1 General information
1.1 About this documentation
The current version of the documentation is the original.
This documentation is an integral part of the product. The documentation is written for
all employees who assemble, install, start up, and service this product.
Make sure this documentation is accessible and legible. Ensure that persons respons-
ible for the machinery and its operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or require further in-
formation, contact SEW‑EURODRIVE.
1.2 Other applicable documentation
Observe the corresponding documentation for all further components.
1.3 Structure of the safety notes
1.3.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envir-
onment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.3.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
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1General information
Rights to claim under limited warranty
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00
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Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of risk of crushing
Warning of suspended load
Warning of automatic restart
1.3.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
 SIGNAL WORD Type and source of hazard. Possible consequence(s) if disreg-
arded. Measure(s) to prevent the hazard.
1.4 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
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1
General information
Exclusion of liability
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00 9
1.5 Exclusion of liability
Read the information in this documentation, otherwise safe operation is impossible.
You must comply with the information contained in this documentation to achieve the
specified product characteristics and performance features. SEW‑EURODRIVE as-
sumes no liability for injury to persons or damage to equipment or property resulting
from non-observance of these operating instructions. In such cases,
SEW‑EURODRIVE assumes no liability for defects.
1.6 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
1.7 Copyright notice
©2017SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-
tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.
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2Safety notes
Preliminary information
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00
10
2 Safety notes
2.1 Preliminary information
The following general safety notes have the purpose to avoid injury and damage to
property. They primarily apply to the use of products described in this documentation.
If you use additional components also observe the relevant warning and safety notes.
2.2 User duties
As the user, you must ensure that the basic safety notes are observed and complied
with. Make sure that persons responsible for the machinery and its operation as well
as persons who work on the device independently have read through the documenta-
tion carefully and understood it.
As the user, you must ensure that all of the work listed in the following is carried out
only by qualified specialists:
• Setup and installation
• Installation and connection
• Startup
• Maintenance and repairs
• Shutdown
• Disassembly
Ensure that the persons who work on the product pay attention to the following regula-
tions, conditions, documentation, and information:
• National and regional safety and accident prevention regulations
• Warning and safety signs on the product
• All other relevant project planning documents, installation and startup instructions,
and wiring diagrams
• Do not assemble, install or operate damaged products
• All system-specific specifications and conditions
Ensure that systems in which the product is installed are equipped with additional
monitoring and protection devices. Observe the applicable safety regulations and le-
gislation governing technical work equipment and accident prevention regulations.
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2
Safety notes
Target group
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00 11
2.3 Target group
Specialist for
mechanical work
Any mechanical work may only be performed by adequately qualified specialists. Spe-
cialists in the context of this documentation are persons familiar with the design,
mechanical installation, troubleshooting, and maintenance of the product who possess
the following qualifications:
• Qualification in the mechanical area in accordance with the national regulations
• Familiarity with this documentation
Specialist for elec-
trotechnical work
Any electrotechnical work may only be performed by electrically skilled persons with a
suitable education. Electrically skilled persons in the context of this documentation are
persons familiar with electrical installation, startup, troubleshooting, and maintenance
of the product who possess the following qualifications:
• Qualification in the electrotechnical area in accordance with the national regula-
tions
• Familiarity with this documentation
Additional qualific-
ation
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation. The persons must have the express authorization of the com-
pany to operate, program, parameterize, label, and ground units, systems, and circuits
in accordance with the standards of safety technology.
Instructed persons All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the instruction is
that the persons are capable of performing the required tasks and work steps in a safe
and correct manner.
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2Safety notes
Designated use
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00
12
2.4 Designated use
The product is intended for installation in electrical plants or machines.
In case of installation in electrical systems or machines, startup of the product is pro-
hibited until it is determined that the machine meets the requirements stipulated in the
local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the
EMC Directive 2014/30/EU apply. Observe EN60204-1 (Safety of machinery - elec-
trical equipment of machines). The product meets the requirements stipulated in the
Low Voltage Directive 2014/35/EU.
The standards given in the declaration of conformity apply to the product.
The product is designed for mobile use.
The product can be used to operate the following motors in industrial and commercial
systems:
• AC asynchronous motors with squirrel-cage rotor
• Permanent-field AC synchronous motors
Technical data and information on the connection conditions are provided on the
nameplate and in chapter "Technical data" in the documentation. Always comply with
the data and conditions.
Unintended or improper use of the product may result in severe injury to persons and
damage to property.
2.5 Functional safety technology
The product must not perform any safety functions without a higher-level safety sys-
tem, unless explicitly allowed by the documentation.
2.6 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the following notes when transporting the device:
• Ensure that the product is not subject to mechanical impact.
• Before transportation, cover the connections with the supplied protection caps.
• Only place the product on the cooling fins or on the side without connectors during
transportation.
• Always use lifting eyes if available.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Observe the information on climatic conditions in chapter "Technical data" of the docu-
mentation.
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2
Safety notes
Installation/assembly
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00 13
2.7 Installation/assembly
Ensure that the product is installed and cooled according to the regulations in the doc-
umentation.
Protect the product from strong mechanical strain. The product and its mounting parts
must never protrude into the path of persons or vehicles. Ensure that components are
not deformed and insulation spaces are not changed, particularly during transportation
and handling. Electric components must not be mechanically damaged or destroyed.
Observe the notes in chapter "Mechanical installation" (→ 2 27) in the documenta-
tion.
2.7.1 Restrictions of use
The following applications are prohibited unless the device is explicitly designed for
such use:
• Use in potentially explosive atmospheres
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1
• Use at an elevation of more than 4000m above sea level
The product can be used at altitudes above 1000 m above sea level up to 4000 m
above sea level under the following conditions:
• The reduction of the nominal output current and/or the line voltage is considered
according to the data in chapter "Technical data"(→282) in the documentation.
• Above 2000m above sea level, the air and creeping distances are only sufficient
for overvoltage class II according to EN60664. At altitudes above 2000m above
sea level limiting measures must be taken, which reduce the line side overvoltage
from category III to category II for the entire system.
• If a protective electrical separation (in accordance with EN 61800‑5‑1 and
EN 60204‑1) is required, then implement this outside the product at altitudes of
more than 2000m above sea level
2.8 Electrical connection
Make yourself familiar with the applicable national accident prevention guidelines be-
fore you work on the product.
Perform electrical installation according to the pertinent regulations (e.g. cable cross
sections, fusing, protective conductor connection). The documentation at hand con-
tains additional information.
Make sure that all required covers are installed correctly after electrical installation.
Make sure that preventive measures and protection devices comply with the applic-
able regulations (e.g. EN60204-1 or EN61800-5-1).
2.8.1 Required preventive measure
Make sure that the product is correctly attached to the ground connection.
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2Safety notes
Protective separation
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00
14
2.9 Protective separation
The product meets all requirements for protective separation of power and electronics
connections in accordance with EN 61800-5-1. To ensure protective separation, all
connected circuits must also meet the requirements for protective separation.
2.10 Startup/operation
Do not deactivate monitoring and protection devices of the machine or system even
for a test run.
If you use the product in a mobile application, you must ensure that it is not moved
from a de-energized section to a section supplied with energy. The product must be in
a de-energized section in order to actively connect it.
Additional preventive measures may be required for applications with increased haz-
ard potential. Be sure to check the effectiveness of the protection devices after every
modification.
When the device is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and terminals. This also applies even when
the product is inhibited and the motor is at standstill.
Risk of burns due to arcing: Do not disconnect power connections during operation.
Do not connect power connections during operation.
If you disconnect the product from the voltage supply, do not touch any live compon-
ents or power connections because capacitors might still be charged. Observe the fol-
lowing minimum switch-off time:
10 minutes.
Observe the corresponding information signs on the product.
In the event of deviations from normal operation, switch the product off. Possible devi-
ations are increased temperatures, noise, or vibration, for example. Determine the
cause. Contact SEW‑EURODRIVE if necessary.
Cover unused connections with the supplied protection caps during operation.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal drive safety functions of the product can cause a mo-
tor standstill. Eliminating the cause of the problem or performing a reset may result in
the drive restarting automatically. If, for safety reasons, this is not permitted for the
drive-controlled machine, first disconnect the product from the supply system and then
start troubleshooting.
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts, as well as hot surfaces during operation.
Hot surfaces The surfaces of components (e.g. heat sink, braking resistance, drives) can be very
hot during operation. Observe the following information to avoid risk of burns:
• Do not touch the components during operation.
• Let the components cool down before you start working on the components.
• Observe the corresponding hazard symbols on the product.
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3
Functional safety
Integrated safety technology
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00 15
3 Functional safety
3.1 Integrated safety technology
3.1.1 Standards
For the versions of the standards valid during development and testing of the device,
refer to the declaration of conformity.
3.1.2 Safe state
For safety-related operation of the device, safe torque off is defined as safe condi-
tion.
The safety concept is based on this definition.
For safety-related operation of the device, safe torque off is defined as safe condition,
see "STO – Safe Torque Off"(→2 16). The safety concept is based on this defini-
tion.
3.1.3 Safety concept
• The device allows for the connection of an external safety controller or an external
safety relay. They de-energize all active elements that generate the pulse trains to
the power output stage (IGBT) when a connected command device (e.g. emer-
gency stop button with latching function) is activated. For this purpose, the safety-
related DC 24 V supply is disconnected.
This ensures that the frequency inverter no longer supplies power to the motor for
generating torque.
• Disconnecting the safety-related DC24V supply voltage ensures that the voltage
supplies required for operating the drive are safely interrupted.
• Instead of galvanic isolation of the drive from the supply system using contactors
or switches, the disconnection of the safety-related DC24V supply described here
safely prevents the gating of the power semiconductors in the frequency inverter.
This means the rotary-field generation for the respective motor is deactivated even
though the mains voltage is still present.
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3Functional safety
Integrated safety technology
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00
16
The following figure shows the safety concept:
SNT
uC
24V
Uz+
Uz-
[2]
[1]
[3]
24V
GND
21051507467
[1] Safety relay, external
[2] Safety-related 24V voltage supply
[3] Motor phase
INFORMATION
Observe chapter "Restrictions"(→218).
3.1.4 Drive safety functions
STO – Safe Torque Off
If the STO function is activated, the drive inverter no longer supplies power to the mo-
tor. As a result, the drive cannot generate torque. This drive safety function corres-
ponds to a non-controlled stop according to EN60204-1, stop category 0.
t
V
t1
9007201225613323
=Drive safety function trips
v = Speed
t = Time
t1=Point of time when STO is triggered.
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3
Functional safety
Integrated safety technology
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00 17
INFORMATION
The motor coasts to a halt or is stopped mechanically.
Controlled standstill is preferred, if possible.
SS1(c) – Safe Stop 1
When the SS1(c) function is active, the drive inverter brings the motor to a standstill
electrically. The drive safety function STO is triggered after a specified, safety-related
time.
This drive safety function corresponds to a controlled stop of the drive according to
EN60204-1, stop category 1.
t2 t1
t
V
∆t
9007201225618443
=Drive safety function monitored
=Drive safety function trips
v = Speed
t = Time
t1=Point of time when SS1(c) is activated and motor deceleration is triggered.
t2=Point of time when STO is triggered.
Δt = Safety-relevant period of time
INFORMATION
• The SS1(c) function does not monitor the stopping of the drive.
• The safety-relevant period of time Δt allows the drive to come to a stop. In the
event of a fault, the drive does not come to a stop and becomes de-energized at
the time t2 (STO).
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3Functional safety
Integrated safety technology
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00
18
3.1.5 Limitations
• The brake control integrated in this device and the standard brake integrated in
brakemotors are not safety-related and therefore not part of the safety functions
described in chapter "Drive safety functions". If the brake controller and/or the mo-
tor brake fails, the drive can coast for much longer depending on the application
(i.e. the friction and inertia of the system). In case of regenerative loads (e.g. lifting
axes, declining conveying lines), the drive can even accelerate. This must be
taken into account for a risk analysis of the system/machine. Additional safety
measures might have to be implemented (e.g. safety brake system).
– The device must not be used without an additional brake system for applica-
tion-specific safety functions that require active deceleration (braking) of the
dangerous movement.
• When using the SS1(c) function as described in chapter "Drive safety functions",
the brake ramp of the drive is not monitored with respect to safety. In case of a
fault, the drive might not be decelerated after the delay time, or it might be acceler-
ated in the worst case. In this case, the "STO function"(→216) is only activated
after the set time delay has passed. The resulting danger must be taken into ac-
count for the risk analysis of the system/machine. Additional safety measures
might have to be implemented.
• The system/machine manufacturer must perform a system/machine-specific risk
analysis. The use of the device must be taken into account.
• The safety concept is only suitable for performing mechanical work on driven sys-
tem/machine components.
• If the 24V supply voltage is disconnected, the supply voltage is still present at the
frequency inverter DC link.
• To perform work on the electrical section of the drive system, the supply voltage
must be disconnected using an external maintenance switch.
INFORMATION
There is no galvanic isolation when the STO safety function is activated. This means
it is not protected against electrical shock. This is the reason why the STO safety
function cannot be used to implement an emergency off device in terms of normative
requirements. For this purpose, the entire system must be switched off by means of a
line disconnector.
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3
Functional safety
Safety requirements
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00 19
3.2 Safety requirements
3.2.1 Supports
The safety functions of the device may only be used for safe operation of the system
or machine if they are integrated correctly in an application-specific, higher-level safety
function or safety system.
We recommend that the system/machine manufacturer performs a risk assessment.
The system/machine manufacturer should perform a functional test after successful
startup. The system/machine manufacturer and the operator are responsible for com-
pliance of the system or machine with applicable safety regulations.
The following requirements are mandatory when installing and operating the device in
safety-related applications.
3.2.2 Permitted device combinations
Only devices marked with the FS logo for functional safety on the nameplate may be
used in safety applications.
3.2.3 Installation requirements
• Hybrid cables by SEW‑EURODRIVE must not be shortened. Use these hybrid
cables with the original cable lengths and the prefabricated plug connectors. En-
sure proper connections.
• Observe the following when routing the safety-related control cables and the cable
for the temperature switch (TH):
– Route these cables separately from power cables. Exceptions to this are hybrid
cables from SEW‑EURODRIVE.
– Route these cables in separate cables. Exceptions to this are hybrid cables
from SEW‑EURODRIVE.
– Ensure that no parasitic voltages are generated.
– Route these cables according to EMC requirements.
– Apply the shielding on both ends of the housing.
– The cables must be installed permanently and protected against external dam-
age.
• Outside an electrical installation space, you must route shielded cables.
• The wiring must comply with the standard EN60204‑1.
• Adhere to the values specified for safety components when designing the safety
circuits.
• The line length between the safety controller and the device must not exceed
30m.
• Never use the safety-related 24 V power supply voltage for feedback.
• For all 24 V supply voltages of the inverter, the field distributor and all stations of
the fieldbus, only voltage sources with protective separation (SELV/PELV) accord-
ing to EN 60204‑1 and EN61131‑2 are permitted.
In case of a single fault, the voltage between the outputs or between any output
and grounded parts may not exceed DC 60 V.
• For safety-related applications with the device, you must remove the jumper plug
on X5502.
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3Functional safety
Safety requirements
Operating Instructions – MOVIPRO® PHE..B-A15-.1X0..B-00
20
• When planning the installation, observe the technical data of the device.
• The IP 54 degree of protection must be preserved. This is only achieved if non-
used connectors and covers are properly closed.
3.2.4 Requirements for the external safety controller
A safety relay can be used as an alternative to a safety controller. Observe the follow-
ing requirements.
• For safety-relevant applications up to performance level d to ENISO13849-1, the
safety controller and all other safety-relevant subsystems must be approved for at
least performance level d to ENISO13849-1 or SIL2 to EN61508. For determin-
ing the performance level of the overall application, you can use the method de-
scribed in EN ISO 13849-1 for combining several safety-relevant subsystems
without PFH value calculation. SEW‑EURODRIVE recommends to determine the
PFH value for the overall application. For the PFHd value for the device, refer to
chapter "Technical data"(→282).
• For safety-related applications up to SIL2 according to EN62061, the safety con-
troller and all other safety-relevant subsystems must be approved for at least SIL2
to EN61508 or performance leveld to ENISO13849‑1. The probability of a dan-
gerous failure per hour (PFHd value) must also be determined. The PFH value of
the device is to be used to determine the PFHd value for the overall application.
Application Safety controller requirements
Performance Leveld accord-
ing to ENISO13849-1
Performance Leveld according to ENISO13849-1
SIL2 according to EN61508
SIL2 according to EN62061 Performance Leveld according to ENISO13849-1
SIL2 according to EN61508
• The wiring with the external safety controller must be suitable for the required
safety class, (see manufacturer documentation). Safety circuits require 2-pole dis-
connection.
• The values specified for the safety controller must be strictly adhered to when
designing the circuit.
• The switching capacity of the safety relays or the relay outputs of the safety con-
troller must correspond at least to the maximally permitted, limited output current
of the 24 V voltage supply.
Observe the manufacturer's instructions concerning the permitted contact loads
and fusing that may be required for the safety contacts. If the manufacturer
provides no specific information, the contacts must be protected with 0.6 times the
nominal value of the maximum contact rating specified by the manufacturer.
• To ensure protection against unintended restart in accordance with EN1037, the
safety controllers must be designed and connected in such a way that resetting the
control device alone does not lead to a restart. A restart may only be carried out
after a manual reset of the safety circuit.
23576855/EN – 10/2017