Shimadzu AGS-X Series User manual

SHIMADZU AUTOGRAPH
AGS-X Series
Instruction Manual
Read the instruction manual thoroughly before you use the product.
Keep this instruction manual for future reference.
349-05468H
Jul. 2021

This page is intentionally left blank.

Before Using the System
i
Before Using the System
Introduction
Read this instruction manual prior to operating the product.
Thank you for purchasing the AGS-X series AutoGraph testing machine.
This instruction manual includes guidelines for installing the system, precautions that
should be followed when using the system, and a description of relevant accessories and
optional parts.
Please read the instruction manual carefully before using the testing machine.
Keep it stored safely in an accessible location for easy reference.
IMPORTANT
•Read this manual thoroughly before using the product and operate the
product in accordance with the instructions in this manual.
•If the user or usage location changes, ensure that this Instruction Manual is
always kept together with the product.
•If this manual or a product warning label is lost or damaged, immediately
contact your Shimadzu representative to request a replacement.
•To ensure safe operation, read all Safety Instructions before using this
product.
•To ensure safe operation, contact your Shimadzu representative if product
installation, adjustment, or re-installation (after the product is moved) is
required.
•Contact your Shimadzu representative if product or peripheral disposal is
required.
NOTICE
•All rights are reserved, including those to reproduce this manual or
parts thereof in any form without permission in writing from Shimadzu
Corporation.
©2009-2021 Shimadzu Corporation. All rights reserved.
•Information in this manual is subject to change without notice and does
not represent a commitment on the part of the vendor.
•Any errors or omissions which may have occurred in this manual
despite the utmost care taken in its production will be corrected as
soon as possible, although not necessarily immediately after detection.
Microsoft and Windows are registered trademarks of Microsoft
Corporation in the United States and/or other countries.

Before Using the System
ii
Indications Used in This Manual
Dangers, Warnings, Cautions, and Notes are indicated using the following conventions:
Symbols
Description
Indicates an imminently hazardous situation which, if not avoided,
will result in serious injury or death.
Indicates an indirect or potential hazard which, if not avoided,
could result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided,
could result in minor to moderate injury, fire, or equipment
damage.
Emphasizes additional information that is provided to ensure the
proper use of this product.

Before Using the System
iii
Safety Instructions
Autograph systems generate very large forces used to measure the strength characteristics of
materials or products.
In some situations it could cause material damage or serious harm to humans (such as injury or
death).
Therefore, to ensure the system is used safely, please thoroughly understand and observe the
following warnings.
Operating the system carelessly could result in serious injury or death. Keep
hands, head and all other body parts away from the testing space when the
crosshead is in motion.
Moving parts can produce dangerous forces corresponding to the system
capacity. All operators should read the instruction manual thoroughly to ensure
they operate the system correctly. Control access to the system to ensure only
trained operators operate the system.
Do NOT open the shaft cover. Do NOT leave the shaft cover open while
performing tests. To lubricate the ball screws, open the rubber cap on the side
of the column cover and connect the grease gun to the grease nipple on the
ball nut.
In the case of using the testing machine without protection cover, keep the
face and body away from the test specimen during tests. When the specimen
breaks, flying debris could injure eyes or other body parts. Always use a safety
guard or other measure to provide protection from broken specimens.

Before Using the System
iv
Safety Instructions
Do NOT operate the system in a manner that subjects the crosshead to loads
when the load cell is removed and do not operate the system in a manner that
does not transmit the load to the load cell. Doing so would cause overloading
to be undetected, which could result in damage to the frame or jigs.
Never operate the crosshead without crosshead limit switches in place. Doing
so could cause the crosshead to hit the jig and damage the frame, jig, or load
cell.
Due to risk of electric shock, never touch inside the controller unit, located in
the testing machine.
Due to risk of electric shock, injury, or fire, wiring, maintenance, and inspection
work should be perform only by a person with specialized expertise.
To prevent electric shock, always ground power cables (100 Max.).
If replacing fuses, contact your Shimadzu service representative.

Before Using the System
v
Safety Instructions
Hoisting an AGS-X Unit
If hoisting the system, use belts or equipment with a rated capacity at least
twice the load. A belt could break, and injure workers.
Lifting with a Forklift
Do NOT lift or hoist on the crossyoke. The yoke could break and cause the unit
to fall, which could injure workers.
If hoisting the testing machine, screw eyebolts into the
ends of ball screw shafts and keep the machine from
leaning over too much. A leaning AGS-X unit could
suddenly wobble and injure workers, such as if the sling
slips.
If lifting the testing machine with a forklift, place
protective blocking on the bottom of the crosshead
and keep the height of left and right sides balanced.
If the AGS-X unit is wobbly, it could cause injury to
workers.

Before Using the System
vi
Safety Instructions
This system includes a built-in safety feature that stops jog or return
movements if the load level applied to the load cell varies by more than a
given amount.
This feature is one of the safety circuits, but for fast movements it cannot
eliminate the risk of overshooting. Furthermore, for safety and operational
convenience reasons, this feature will not stop motion in the unloading
direction.
Therefore, this feature provides no guarantee that impacts and overloading will
be prevented in the testing space.
Also, do NOT use this feature for positioning or other control purposes.
Load cell damage may be unavoidable for overshooting impacts occurring
during rapid movements.
The crosshead upper and lower limits expected during a test must be set to
proper values. If setting these limits is difficult, determine the setting range so
that the gap between the crosshead top jig and the crossyoke and the gap
between the crosshead bottom jig and the table jig are 20 mm or more.
The crosshead moves quickly when returning to the home position. Therefore,
keep hands away from moving parts. In addition, make sure the jigs do not hit
any equipment in the surrounding area. If an error in testing machine
movement occurs, immediately press the emergency stop button.

Before Using the System
vii
Safety Instructions
The load cell and the CAL cable have been calibrated as a pair before
shipment. Be sure to use the CAL cable compatible with the load cell, because
the CAL cable and load cell are combined as a pair. If an incompatible CAL
cable is connected to the load cell, force measurement becomes abnormal,
disabling proper over force detection.
Fractured surfaces of hard specimens can be sharp. Wear protective gear to
prevent injury when handling broken specimens.
Continuous operation is limited to a maximum 10 hours. Keep this limitation
when conducting long test.
Cycle tests are subject to the following limitations.
(1) Number of Cycles Max. 1000 cycles
(2) Cycle Frequency Max. 3 cycles per minute
The weight of 100N is adjusted to the mass of 10.206kg and it is equivalent to
a force of 100N in acceleration-due-to-gravity 9.798 m/s2 in Kyoto.

Before Using the System
viii
Warning Labels on the Equipment
Risk of Electric Shock
Pinch Hazard
(Back Side of AGS-X Unit)
Warning Label
Due to risk of electric shock,
do not disassemble the
testing machine.
Due to risk of electric shock,
shut off the power before
disconnecting cables.
Keep hands away from
testing area while
crosshead is in motion.
(Front Side of AGS-X Unit)
Warning Label

Before Using the System
ix
Warning Labels on the Equipment
Be sure to set the
Limiting knob.
Reconfirm positions of
the limiting knob
before testing.
Warning Label

Before Using the System
x
Emergency (Power Failure) Measures
If a malfunction occurs, such as the crosshead not stopping, a burning odor being emitted, or a
power failure, take the following actions.
Then inspect the system before using it again and, if necessary, contact your Shimadzu service
representative.
Shutting OFF the Machine in an Emergency (Power Failure)
1) Press the emergency stop button.
2) Switch the AGS-X power OFF.
3) Disconnect the power cable from the back of the AGS-X unit.
Emergency Stop Switch
Power Switch
Location of Emergency Stop Switch and Power Switch

Before Using the System
xi
Warranty
Thank you for purchasing the AGS-X seriesAutoGraph testing machine.
Shimadzu provides the following warranty for this product.
1. Period Please contact your Shimadzu representative for information about the period
of this warranty.
2. Description If a product/part failure occurs for reasons attributable to Shimadzu during the
warranty period, Shimadzu will repair or replace the product/part free of charge.
However, in the case of products which are usually available on the market
only for a short time, such as personal computers and their peripherals/parts,
Shimadzu may not be able to provide identical replacement products.
3. Exceptions: Failures caused by the following are excluded from the warranty, even if they
occur during the warranty period.
1) Improper product handling
2) Repairs or modifications performed by parties other than Shimadzu or Shimadzu
designated companies
3) Product use in combination with hardware or software other than that designated by
Shimadzu
4) Computer viruses leading to device failures and damage to data and software, including
the product's basic software
5) Power failures, including power outages and sudden voltage drops, leading to device
failures and damage to data and software, including the product's basic software
6) Turning OFF the product without following the proper shutdown procedure leading to
device failures and damage to data and software, including the product's basic software
7) Reasons unrelated to the product itself
8) Product use in harsh environments, such as those subject to high temperatures or
humidity levels, corrosive gases, or strong vibrations
9) Fires, earthquakes, or any other act of nature, contamination by radioactive or hazardous
substances, or any other force majeure event, including wars, riots, and crimes
10) Product movement or transportation after installation
11) Consumable items
Note: Recording media such as floppy disks and CD-ROMs are considered consumable
items.
If there is a document such as a warranty provided with the product, or there is a separate
contract agreed upon that includes warranty conditions, the provisions of those documents shall
apply.
Separate warranty periods shall be stipulated for custom specification parts and system.

Before Using the System
xii
After-Sales Service and Availability of
Replacement Parts
After-Services
If any problem occurs with this product, perform an inspection and take
appropriate corrective action as described in this manual's
troubleshooting section.
If the problem persists, or the symptoms are not covered in the
troubleshooting section, contact your Shimadzu representative.
Replacement
Parts Availability
Replacement parts for this product will be available for a period of
seven (7) years after the product is discontinued. Thereafter, such
parts may cease to be available.
Note, however, that the availability of parts not manufactured by
Shimadzu shall be determined by the relevant manufacturers.
Installation
To ensure safe operation, contact your Shimadzu representative if product installation,
adjustment, or re-installation (after the product is moved) is required.
Action for Environment (WEEE)
To all users of Shimadzu equipment in the
European Union:
WEEE Mark Equipment marked with this symbol indicates that it was sold on or after 13th
August 2005, which means it should not be disposed of with general
household waste. Please note that our equipment is for industrial/professional
use only.
Contact your Shimadzu service representative when the equipment has
reached the end of its life. They will advise you regarding the equipment
take-back.
With your co-operation we are aiming to reduce contamination from waste electronic and
electrical equipment and preserve natural resource through re-use and recycling. Please do
not hesitate to ask your Shimadzu office or Shimadzu distributor, if you require further
information.

Before Using the System
xiii
EMC Directive
This instrument is a classA product, designed not for use in residential environment.
Accordingly, if using the instrument in residential environment, the user may be required to
take adequate measures.
Regulatory Information
For Europe:
The product complies with the requirement of the
Low Voltage Directive 2006/95/EC and EMC Directive 2004/108/EC
Product Name : Table-Top Type Universal Testing Instruments
Model Name :AutographAGS-X Series
AGS-10kNX
AGS-5kNX
AGS-1kNX
AGS-500NX
AGS-100NX
AGS-50NX
AGS-20NX
AGS-10NX
AGS-5NX
AGS-2NX
AGS-1NX
Manufacturer : SHIMADZU CORPORATION
Analytical & Measuring Instruments Division
Address : 1,NISHINOKYO-KUWABARACHO,
NAKAGYO-KU,KYOTO,604-8511, JAPAN
Authorized Representative : SHIMADZU EUROPA GmbH
in EU
Address : Albert-Hahn-Strasse 6-10, 47269
Duisburg, F.R. Germany

Before Using the System
xiv
This page is intentionally left blank.

Contents
xv
Contents
Chapter 1 Overview ..............................................................................1
1.1 Introduction........................................................................................................................ 2
1.2 AGS-X Unit Specifications................................................................................................. 3
1. Basic Specifications.............................................................................................................. 3
2. Functional Specifications...................................................................................................... 4
Chapter 2 Part List/Specifications .........................................................1
2.1 AGS-X Unit ........................................................................................................................ 2
1. Loading Frame...................................................................................................................... 2
2. Parts Provided With AGS-X Unit........................................................................................... 2
2.2 Peripheral Equipment........................................................................................................ 3
1. Load Cell Set......................................................................................................................... 3
2. Test Jigs ................................................................................................................................ 4
3. Data Processing Equipment ................................................................................................. 7
4. Controller............................................................................................................................... 8
5. Optional Rails........................................................................................................................ 9
6. Test Force Calibration Jig ..................................................................................................... 9
7. Power Cables for Overseas.................................................................................................11
Chapter 3 Basic Instructions .................................................................1
3.1 Name and Function of Each Part ...................................................................................... 2
1. Key Parts of the Loading Frame........................................................................................... 2
2. Power Inlet Panel.................................................................................................................. 3
3. Operating Panel.................................................................................................................... 4
4. I/O Connector Panel.............................................................................................................. 5
3.2 Installation Site Precautions.............................................................................................. 6
1. Installation Site Environment ................................................................................................ 6
2. Power Supply Requirements ................................................................................................ 6
3.3Connecting and Switching the Power ON/OFF................................................................. 7
1. Connecting the Power Supply .............................................................................................. 7
2. Switching the Power ON or OFF .......................................................................................... 8
3.4 Attaching Load Cells.......................................................................................................... 9
1. Crosshead Stroke Limit Switches....................................................................................... 12
2. Fragment Containment Cover............................................................................................. 14
3. Emergency Stop Button...................................................................................................... 15
4. Software Limits.................................................................................................................... 15
5. Safety Features................................................................................................................... 16
3.6 Jog Operations................................................................................................................. 17
Chapter 4 Operating Panel ...................................................................1
4.1 Introduction........................................................................................................................ 2
4.2 Test Display Screen........................................................................................................... 3
4.3 Menu Screens.................................................................................................................... 4
1. Configuration of Menu Screens............................................................................................ 4
2. Operating Submenus............................................................................................................ 5
3. Setting Parameters ............................................................................................................... 6
4. Simple Mode Menus............................................................................................................. 7
5. Normal Mode Menus............................................................................................................. 8
6. Advanced Mode Menus ........................................................................................................ 9
4.4 Method Menu Details....................................................................................................... 10

Contents
xvi
1. Test Mode............................................................................................................................ 10
2. Test Speed .......................................................................................................................... 13
3. Automatic Control................................................................................................................ 14
4. Cross Sectional Area........................................................................................................... 16
5. Software Limits.................................................................................................................... 17
6. GL/FS.................................................................................................................................. 19
7. Extension Origin Starting Point........................................................................................... 21
8. Maximum Point / Minimum Point........................................................................................ 22
9. Maximum Action / Minimum Action..................................................................................... 23
10. Cycle Count....................................................................................................................... 25
11. Break Detection................................................................................................................. 27
12. Printing Instructions........................................................................................................... 31
4.5 System Menu Details....................................................................................................... 32
1. Calibration........................................................................................................................... 32
2. Inspection............................................................................................................................ 34
3. Jog Speed........................................................................................................................... 35
4. Preload................................................................................................................................ 36
5. Analog Output ..................................................................................................................... 38
6. Digital Inputs ....................................................................................................................... 39
7. Filter Style ........................................................................................................................... 41
8. Controller Input/Output........................................................................................................ 42
9. Setup................................................................................................................................... 44
10. Maintenance...................................................................................................................... 47
11. Optional Devices............................................................................................................... 50
Chapter 5 Performing Tensile Tests.......................................................1
5.1 Introduction........................................................................................................................ 2
5.2 Attaching a Tensile Test Jig ............................................................................................... 2
1. Attaching the Upper Grip....................................................................................................... 2
2. Attaching the Lower Grip....................................................................................................... 3
5.3Setting Crosshead Stroke Limits....................................................................................... 4
5.4 Specifying Test Methods.................................................................................................... 5
1. Setting Test Force Polarity and Test Starting Direction ........................................................ 5
2. Setting the Test Speed.......................................................................................................... 5
3. Specifying Break Detection Settings..................................................................................... 6
5.5 Attaching Specimens......................................................................................................... 7
1. Attaching the Specimen........................................................................................................ 7
2. Eliminate Any Initial Test Forces........................................................................................... 8
5.6 Starting Tests ..................................................................................................................... 8
1. Pre-Test Confirmation........................................................................................................... 8
2. Starting the Test.................................................................................................................... 9
3. Ending the Test ................................................................................................................... 10
4. Confirming Test Results.......................................................................................................11
5.7 Testing the Next Specimen...............................................................................................11
Chapter 6 Performing Compression and Bending Tests........................1
6.1 Introduction........................................................................................................................ 2
6.2 Attaching Compression and Bending Test Jigs................................................................. 2
1. Attaching Compression Test Jigs.......................................................................................... 2
2. Attaching Bending Test Jigs.................................................................................................. 3
6.3 Setting Crosshead Stroke Limits....................................................................................... 4
6.4 Specifying Test Methods.................................................................................................... 5
1. Setting Test Force Polarity and Test Starting Direction ........................................................ 5
2. Setting the Test Speed.......................................................................................................... 5
3. Specifying Break Detection Settings..................................................................................... 6
4. Setting Software Limits......................................................................................................... 6
6.5 Attaching Specimens......................................................................................................... 7

Contents
xvii
6.6 Performing the Test............................................................................................................ 7
Chapter 7 Method Files.........................................................................1
7.1 Introduction........................................................................................................................ 2
7.2 File Operations................................................................................................................... 2
1. Reading Files........................................................................................................................ 2
2. Deleting Files ........................................................................................................................ 2
3. Saving Files........................................................................................................................... 3
7.3 Computer File Operations.................................................................................................. 3
Chapter 8 Control Input/Output.............................................................1
8.1 Introduction........................................................................................................................ 2
8.2 Registering Optional Devices ............................................................................................ 3
Chapter 9 Sensor Input/Output .............................................................1
9.1 Introduction........................................................................................................................ 2
9.2 Analog Inputs..................................................................................................................... 3
9.3 Analog Outputs.................................................................................................................. 4
9.4 Digital Inputs...................................................................................................................... 5
9.5 Sensor I/O Extension Box (optional) ................................................................................. 6
9.6 Analog Recorder................................................................................................................ 7
Chapter 10 Maintenance and Inspection..............................................1
10.1 Periodic Inspections........................................................................................................... 2
10.2 Inspection of Safety Equipment......................................................................................... 2
1. Emergency Stop Button........................................................................................................ 2
2. Crosshead Stroke Limit Switches......................................................................................... 2
Chapter 11 Troubleshooting.................................................................1
11.1 Introduction........................................................................................................................ 2
11.2 Alarm Display..................................................................................................................... 2
1. Alarm Display ........................................................................................................................ 2
2. Alarm Code List..................................................................................................................... 3
11.3 Other Problems.................................................................................................................. 6
1. Power Supply Problems........................................................................................................ 6
2. Servo Motor Problems.......................................................................................................... 7
3. Operating Panel Problems.................................................................................................... 7
4. Optional Device Problems .................................................................................................... 7
11.4 Resetting the System......................................................................................................... 8

Contents
xviii
This page is intentionally left blank.