ShoreStation FlexPower SSV40108EDS User manual

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 1 of 46 10/15/2009
ACCESSORY
Your SHORESTATION Aluminum Boat Lift is designed to give years of dependable service. Following the
enclosed instructions will insure you that your hoist is properly assembled.
SSV40108EDS, SSV40108EDSDW, SSPV40108EDS, &
SSPV40108EDSDW
ATTENTION: This Boat Lift uses
stainless steel fasteners. ALWAYS apply
anti-seize to fastener threads before
assembly to prevent galling or seizing.
SSV40108EDS
SS
PV4
0
1
08
ED
S

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 2 of 46 10/15/2009
4000# 108” with Aluminum Cradle & Stainless Steel Fasteners
Table of Contents
SSV40108EDS STANDARD LIFT
62504 Lower Frame Bundle V30/40108
62929 Leg Bundle V30/40/108/120 SS
65023 Winch Tube Bundle V30/40 SS
70222 Platform Bundle Alum V30/40108SS
7039901 Winch Assy EDS 2000/4000 Hoist
70343 Lit Packet SSV40108EDS/DW/PV
70395 Hdwe Box V30/40/108/120MS & E
HA0085 Bunk Poly V30/40 Alum Lift SS
HA0087 Motor Stop Bundle 5.75 Alum V
SSV40108EDSDW STANDARD DEEP WATER LIFT
62504 Lower Frame Bundle V30/40108
65023 Winch Tube Bundle V30/40 SS
70222 Platform Bundle Alum V30/40108SS
7039901 Winch Assy EDS 2000/4000 Hoist
70343 Lit Packet SSV40108EDS/DW/PV
70391 Leg Bundle V30/40 DW SS
70395 Hdwe Box V30/40/108/120MS & E
HA0085 Bunk Poly V30/40 Alum Lift SS
HA0087 Motor Stop Bundle 5.75 Alum V
You and Your ShoreStation………………….3
Using Your Lift………………………………3 & 4
Detail Drawings & BOM………………………5 thru 20
Base Pad…………………….6
Lift Arm……………………….6
Leg-Winch……………………7
Leg-1, 2, 3……………………8
Lower Frame…………………9
Platform………………………10
Spacer Tube…………………11
Cable Connections………….11
Winch Tube…………………..12 & 13
Winch Attachments………….14
Bunk Attachment & Assy…...15
Pontoon Assembly…..………16
Motor Stop……………………17
Upper Limit Switch Assy.…..18
Winch Assembly……………..19
For more detailed information regarding the
Installation, Transporting, Operation, Safety,
Maintenance, and additional accessories available
for your lift see your SHORESTATION Operators
Manual.
Assembly Instructions……………………20 Thru 36
Tools Required……………………………20
Pads………………………….20
Pad-Leg-Lift Arm……….......21
Lower Frame………………..22 Thru 24
Platform………………………25 Thru 27
Spacer Tube…………………28
Level Cable Connections…..29
Winch Tube…………………..29
Winch………………………….30
Winch & Lift Cable Connect…31
Upper Limit Switch Assy…….32
Bunks………………………….33
Motor Stop…………………….34
Leg Caps……………………...35
Adjustments & Operators Info…….……….36 Thru 46
SSPV40108EDSDW PONTOON DEEP WATER LIFT
62504 Lower Frame Bundle V30/40108
65023 Winch Tube Bundle V30/40 SS
70222 Platform Bundle Alum V30/40108SS
7039901 Winch Assy EDS 2000/4000 Hoist
70343 Lit Packet SSV40108EDS/DW/PV
70391 Leg Bundle V30/40 DW SS
70395 Hdwe Box V30/40/108/120MS & E
HA0096 Pontoon Kit V Alum Cradle Lifts
SSPV40108EDS PONTOON LIFT
62504 Lower Frame Bundle V30/40108
62929 Leg Bundle V30/40/108/120 SS
65023 Winch Tube Bundle V30/40 SS
70222 Platform Bundle Alum V30/40108SS
7039901 Winch Assy EDS 2000/4000 Hoist
70343 Lit Packet SSV40108EDS/DW/PV
70395 Hdwe Box V30/40/108/120MS & E
HA0096 Pontoon Kit V Alum Cradle Lift

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 5 of 46 10/15/2009
The diagram below and the line art drawings on the following pages are there to give you information on where
parts are used and if needed the part numbers you will need if replacement parts are needed.

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 6 of 46 10/15/2009
.

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 7 of 46 10/15/2009
Standard and Deep Water Winch Tube Leg Assemblies

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 8 of 46 10/15/2009
Standard and Deep Water Leg Assemblies

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 9 of 46 10/15/2009
Lower Frame Assembly
The winch post leg assembly (see page 7 for
information), in this instance is the corner that
has been exploded or the corner diagonally
across and will be the first leg that should be
placed in your assembly. Post #1 will be the leg
clockwise around the lift then #2 and #3

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 10 of 46 10/15/2009
Aluminum Platform Assembly

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 11 of 46 10/15/2009
Brace Tube Mounting/Level Cable
Mounting Hardware and Leg Tube Cap
Bottom Level Cable Mounting Hardware

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 12 of 46 10/15/2009
Winch Tube Assembly

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 13 of 46 10/15/2009
Lift Cable Mounting Hardware
Winch Tube Mounting Components

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 14 of 46 10/15/2009
Winch and Mounting Hardware

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 15 of 46 10/15/2009
Bunk Mounting Hardware
Bunk Assembly

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 16 of 46 10/15/2009

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
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Motor Stop and Mounting
Hardware

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 18 of 46 10/15/2009
Upper Limit Switch Assembly

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorestation.com 0004124
Page 19 of 46 10/15/2009
Winch Assembly

FASTENER CHANGEOVER
STAINLESS STEEL TO BRASS
The following fastening hardware will be changing from stainless steel to brass in the
pre-packaged bags and in the accessory kits and will no longer require the use of an
anti-seize compound on the threaded hardware.
Stainless Steel Components Brass Replacement Components
1450079
HEX LOCKNUT 5/16-18 SS W/NYLON 1440365 HEX LOCKNUT 5/16-18 BRASS /NYLON
1450099
HEX LOCKNUT 3/8-16 SS W/NYLON 1440366 HEX LOCKNUT 3/8-16 BRASS/NYLON
1450109
HEX NUT 3/8-16 STAINLESS 1410403 HEX NUT 3/8-16 BRASS
1450357
HEX LOCKNUT 1/2-13 SS W/NYLON 1440367 HEX LOCKNUT 1/2-13 BRASS/NYLON
The assembled components such as leg assemblies, winch tubes, and v frames that are
assembled at Midwest Industries Inc. and should not need adjustment will continue to
be assembled with all stainless steel components.
0004151