Siemens SINAMICS V60 User manual

© Siemens AG 2010 - 2014. All rights reserved
A5E03975175-002, 04/2014 1
SINAMICS
V60
Controlled Power Module (CPM60.1)
Getting Started
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The
notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage
have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury
will
result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury
may
result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of
injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific task in accordance with
the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their
training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products
and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage,
installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any
problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Controlled Power Module (CPM60.1)
2A5E03975175-002, 04/2014
Preface
This Getting Started is an English-Chinese bilingual version. Since V01.07, the performance of the drive in the default status
has become more dynamic than that of the earlier version. If you want to work in the earlier status, you can change the
current default value to the second default value (see Section 3.1.2).

Controlled Power Module (CPM60.1)
A5E03975175-002, 04/2014 3
Table of contents
Preface...................................................................................................................................................................2
1 General information ................................................................................................................................................4
1.1 System overview...........................................................................................................................................4
1.2 Safety notes..................................................................................................................................................5
1.3 Identification..................................................................................................................................................7
1.4 Technical data.............................................................................................................................................10
2 Installation............................................................................................................................................................12
2.1 Mechanical installation................................................................................................................................12
2.1.1 Mounting the drive.......................................................................................................................................12
2.1.2 Mounting the motor .....................................................................................................................................14
2.2 Electrical installation....................................................................................................................................15
2.3 Interface definition.......................................................................................................................................18
2.4 Signal sequence example...........................................................................................................................21
3 Commissioning..................................................................................................................................................... 22
3.1 Commissioning ...........................................................................................................................................22
3.1.1 Main menu ..................................................................................................................................................22
3.1.2 Function menu ............................................................................................................................................24
3.1.3 Setpoints from NC.......................................................................................................................................26
3.1.4 First commissioning ....................................................................................................................................27
3.1.5 System commissioning ...............................................................................................................................28
3.2 Parameter list..............................................................................................................................................29
3.3 Display data list...........................................................................................................................................31
4 Troubleshooting....................................................................................................................................................32
4.1 LED status indicators ..................................................................................................................................32
4.2 Alarms.........................................................................................................................................................33
4.3 Errors during drive self-test .........................................................................................................................37
4.4 Other faults .................................................................................................................................................38
A Appendix .............................................................................................................................................................. 38
A.1 Order numbers............................................................................................................................................38
A.2 Technical support........................................................................................................................................39

Controlled Power Module (CPM60.1)
4A5E03975175-002, 04/2014
1
General information
1.1
System overview
System overview
The SINAMICS V60 servo drive system is a new drive system developed by Siemens. It's designed for use with a Siemens
SINUMERIK 808D numerical controller to control the operation of a CNC turning or milling machine, and it can also be
connected with a Siemens SIMATIC PLC.
The following picture illustrates possible system configuration (taking the SINUMERIK 808D turning variant as an example).

Controlled Power Module (CPM60.1)
A5E03975175-002, 04/2014 5
1.2
Safety notes
General
WARNING
Operation conditions
Only qualified personnel should be allowed to work on this drive system, and only after becoming acquainted with all the
safety notices regarding installing, connecting, commissioning, operation and maintenance as set out in this manual.
Failure to observe these notices contained in this manual can result in death, severe personal injury or considerable
damage to property.
Without prior authorization, you are not allowed to perform any modification on the drive
.
Identification
WARNING
Deliverables received must be complete and intact.
Exercise caution to ensure that you do not put a damaged device into service. Make sure that the drive, the motor and the
cables received correspond with the specific drive package you ordered from Siemens.
Transport & Storage
CAUTION
Drive transport and storage
Transport and storage must meet specified environmental conditions.
Do not handle the motor by gripping the connecting cable (power cable, brake cable or encoder cable) or the motor shaft.
Mechanical installation
WARNING
Installation environment
Use caution to ensure that you do not install the drive and the motor in an area which is subject to inflammables or
combustibles, water or corrosion hazards. Failure to observe may result in fire or electric shock.
Do install the drive in a distribution cabinet with an adequate protection level.
CAUTION
Mounting locations and clearance
Do not install the drive and the motor in a location where it is likely to be exposed to constant vibrations or physical shocks.
Risk of fire. Make sure that no any foreign body (such as chips of wood or metal, dust, paper scraps, etc.) falls into the
drive or lies on its heatsink.
Keep sufficient clearance between drives, one drive and another device/inner wall of the cabinet.
NOTICE
Tightening the screw on the terminal door
Siemens recommends that you tighten the screw on the terminal door of the drive, after you have completed the installation
work.

Controlled Power Module (CPM60.1)
6A5E03975175-002, 04/2014
Electrical installation
WARNING
Connection requirements
The drive must have been disconnected from the power supply for at least five minutes before you perform any wiring to it.
Make sure that all connections are correct and reliable, and the drive and motor are always properly grounded.
Do suppress radio interference according to EN61800, category C3 (for industrial environment only).
SINAMICS V60 is an open-loop drive system, so it has no protection against wire breaks.
CAUTION
Connection requirements
The drive must connect to the motor directly with no capacitor, inductor or filter, etc. installed between them.
The mains supply voltage must fall in the range of voltage limits.
It is strictly prohibited to wire the mains input cable to motor terminals U, V, W or to wire a power cable to the line input
terminals L1, L2, L3.
It is strictly prohibited to wire motor terminals U, V.W on the drive in an incorrect phase sequence.
If the whole system has to be qualified with CE mark, please use shielded cables for power cable, mains input cable and
brake cable.
Always install a 380 V three-phase AC isolating transformer at a mains supply network for protective separation.
Route signal cables separately from power cables and lay them in different cable conduits.
Keep the signal cables a minimum of 10 cm away from the power cables.
Keep cables already connected away from rotating mechanical parts.
Commissioning/Operation
WARNING
Commissioning/operation requirements
Before switching the power on, make sure that the drive system has been reliably installed and connected, and the mains
voltage falls in the permitted voltage limits.
Do not touch the motor shaft when the motor is running. Failure to comply may cause personal injury.
Ensure that all connections to the SINAMICS V60 drive module have been disconnected before you perform any voltage
test (according to EN60201-1 (VDE0112-1
), Article 20.4) for an electrical device on the machine tool. The drive had passed
the insulation test before its delivery to the customer and doesn't require a second test (for avoiding additional voltage
stress).
The motor brake is only used for brake control over motor start/stop. Unless absolutely necessary, do not apply it as an
emergency stop mechanism.
CAUTION
Commissioning/operation requirements
Only after you have successfully carried out commissioning of the drive system while the motor operates under dry-run
conditions, can you perform commissioning of the drive system while the motor operates under loaded conditions.
Do not touch the heatsink of the drive, the motor or other high-temperature parts during equipment running or within a
certain period since power disconnection. Failure to comply may cause personal injury.
Ensure that you do not switch on/off the power frequently. This may cause damage to the drive system.
The motor rotation direction is determined according to your view from the motor shaft end. Viewing from the motor shaft
end, counterclockwise (CCW) rotation is defined as forward rotation while clockwise (CW) rotation is defined as reverse
rotation.

Controlled Power Module (CPM60.1)
A5E03975175-002, 04/2014 7
1.3
Identification
Scope of delivery
Siemens provides customers with the following components.
Component
Illustration
Remark
Components included in the drive unit package
Controlled Power Module
CPM60.1
4 A
Dimension (W × H × D; in mm):
106 × 226 × 200
6 A
7 A
10 A
Dimension (W × H × D; in mm):
123 × 226 × 200
Getting Started
- -
Cable clamps (2 pieces)
Applicable to both shielded and non-
shielded cables
Components included in the motor unit package
1FL5 motor 4 Nm Refer to the rating plate on the motor
housing for motor-specific electrical data.
1FL5 motors have two main types - with
key and without key. Each type involves
motors with brakes and without brakes.
6 Nm
7.7 Nm
10 Nm
4 Nm
6 Nm
7.7 Nm
10 Nm
Datasheet for 1FL5 motor - -

Controlled Power Module (CPM60.1)
8A5E03975175-002, 04/2014
Component
Illustration
Remark
Cables individually packaged
Power cable (unshielded)
For each cable, four lengths are available
for your selection:
•3 m
•5 m
•7 m
•10 m
Brake cable (unshielded)
Encoder cable (shielded)

Controlled Power Module (CPM60.1)
A5E03975175-002, 04/2014 9
Drive rating plate (example)
Motor rating plate (example)

Controlled Power Module (CPM60.1)
10 A5E03975175-002, 04/2014
1.4
Technical data
Technical data for CPM60.1 Drive Modules
Order No. : 6SL3210-
5CC14-0UA0
5CC16-0UA0
5CC17-0UA0
5CC21-0UA0
General performance
Rated output current 4 A 6 A 7 A 10 A
Max. output current 8 A 12 A 14 A 20 A
Rated output power 0.8 kW 1.2 kW 1.6 kW 2.0 kW
Rated input power 0.9 kW 1.4 kW 1.9 kW 2.3 kW
Rated motor torque 4 Nm 6 Nm 7.7 Nm 10 Nm
Application field Turning machines, milling machines, engraving, packaging, printing etc.
Configurable controller SINUMERIK 808D, SIMATIC S7-200 and SIMATIC S7-1200
Axis Single-axis drive
Display 6-digit, 7-segment LED display, two LED status indicators
Keys on panel 4 tact switch keys
Setpoint interface Pulse interface
Overload capability
Applicable load inerita ≤ 5 times of motor inertia
Control performance
Control mode 1. Position control (Input mode: pulse + direction signals)
2. JOG mode
Input pulse frequency ≤ 333 kHz
Drive input 1. Servo enable 2. Alarm cancel
Drive output 1. Brake output 2. Servo alarm 3. Servo ready 4. Zero mark
Protection functions Overcurrent, overvoltage, undervoltage, overload, IGBT overtemperature,
overspeed, encoder abnormal protections, I2t detection
Encoder TTL encoder 2500p/r with U, V, W rotor position signal; one zero mark
Mains supply voltage Rated voltage: 3 AC 220 V to 240 V
Tolerance: - 15 % ~ + 10 %
50/60 Hz, unregulated DC-Link
Environmental conditions
Ambient temperature Operation 0 to 45 °C: without power derating (100% load);
45 to 55 °C: with power derating (by 0% at 45 °C up to
30% at 55 °C).

Controlled Power Module (CPM60.1)
A5E03975175-002, 04/2014 11
Order No. : 6SL3210- 5CC14-0UA0 5CC16-0UA0 5CC17-0UA0 5CC21-0UA0
Transportation -40 ℃ to 70 ℃
Storage -25 ℃ to 55 ℃
Relative humidity < 95 %
Vibration resistance Operation ≤ 1 G (0.075 mm)
Transport & storage ≤ 2 G (7.5 mm)
Installation altitude < 1,000 m above sea level: without power derating;
1,000 to 2,000 m: with power derating (derated to 80%)
Protection class IP20
Mechanical design
Outline dimensions (W x H x D) 106 x 226 x 200
mm
106 x 226 x 200
mm
106 x 226 x 200
mm
123 x 226 x 200
mm
NOTICE
Motor specifications
For technical data of the motor, please refer to the Motor Specification delivered with the motor.
Technical data for transformer
Recommended transformer type
380 V/220 V SG series 3AC isolating transformer
Supply voltage 3 AC 380 V/220 V
50/60 Hz
Connection group Y/Y-12
Impedance voltage (Uk%) 4
No-load current (%) For a transformer =< 1.0 kVA, the no-load current < 18%
For a transformer > 1.0 kVA, the no-load current < 14%
Power selection (for standard
turning/milling machines)
Possible motor combination Transformer power (apparent power)
4 Nm 1.0 kVA
6 Nm 1.5 kVA
7.7 Nm 2.0 kVA
10 Nm 2.5 kVA
4 Nm + 4 Nm 1.5 kVA
4 Nm + 6 Nm 1.5 kVA
4 Nm + 7.7 Nm 1.5 kVA
4 Nm + 10 Nm 2.0 kVA
6 Nm + 6 Nm 2.0 kVA
6 Nm + 7.7 Nm 2.0 kVA
6 Nm + 10 Nm 2.5 kVA
7.7 Nm + 7.7 Nm 2.0 kVA

Controlled Power Module (CPM60.1)
12 A5E03975175-002, 04/2014
Recommended transformer type
380 V/220 V SG series 3AC isolating transformer
7.7 Nm + 10 Nm
2.5 kVA
10 Nm + 10 Nm
3.0 kVA
4 Nm + 4 Nm + 4 Nm
1.5 kVA
4 Nm + 4 Nm + 6 Nm
1.5 kVA
4 Nm + 4 Nm + 7.7 Nm
2.1 kVA
4 Nm + 4 Nm + 10 Nm
2.0 kVA
4 Nm + 6 Nm + 6 Nm
2.0 kVA
4 Nm + 6 Nm + 7.7 Nm
2.0 kVA
4 Nm + 6 Nm + 10 Nm
2.5 kVA
4 Nm + 7.7 Nm + 7.7 Nm
2.5 kVA
4 Nm + 7.7 Nm + 10 Nm
2.5 kVA
4 Nm + 10 Nm + 10 Nm
3.0 kVA
6 Nm + 6 Nm + 6 Nm
2.0 kVA
6 Nm + 6 Nm + 7.7 Nm
2.0 kVA
6 Nm + 6 Nm + 10 Nm
2.5 kVA
6 Nm + 7.7 Nm + 7.7 Nm
2.5 kVA
6 Nm + 7.7 Nm + 10 Nm
2.5 kVA
6 Nm + 10 Nm + 10 Nm
3.0 kVA
7.7 Nm + 7.7 Nm + 7.7 Nm
2.5 kVA
7.7 Nm + 7.7 Nm + 10 Nm
3.0 kVA
7.7 Nm + 10 Nm + 10 Nm
3.0 kVA
10 Nm + 10 Nm + 10 Nm
3.5 kVA
CAUTION
Use of an appropriate isolating transformer
To reduce the risk of electric shock, interference from power supply and electromagnetic field, an isolating transformer is
necessary for the 3AC 380V mains system.
The customer may select the right transformer with reference to the table above (Determine the right transformer power
based on desired motor combinations)
2
Installation
2.1
Mechanical installation
2.1.1
Mounting the drive
Drill pattern and outline dimensions

Controlled Power Module (CPM60.1)
A5E03975175-002, 04/2014 13
Mounting method
You mount the drive with four M5 screws to the inner wall of the cabinet. Note that the drive must be mounted vertically to
the cabinet wall, with the ventilation openings of the drive pointing upwards. The screw tightening torque of the drive must be
no more than 2.0 Nm.
Minimum mounting clearance
To ensure sufficient heat dissipation, please observe the requirements for minimum clearance between drives, one drive and
another device/inner wall of the cabinet, as illustrated in the picture below:
The use of supplied cable clamps
If the CE marking requirements for cables are mandatory, the mains input cable and the power cable used must all be
shielded type of cables. In that case, you can use the cable clamps as a ground connection between the cable shielding
layer and a common ground point.
Clamps can also be helpful in better fixing cables (the unshielded power cable and the mains input cable) in place.
The illustration below shows you how to use the clamps to fix both cables and to make a shielding connection with the cable.

Controlled Power Module (CPM60.1)
14 A5E03975175-002, 04/2014
CAUTION
Shielding layer
Make sure that the clamp for fixing the shielded power cable is in close contact with the shielding layer of the cable.
Note
After the installation, it is recommended that the screws on the terminal covers should be screwed down to ensure the
safety.
Siemens does not provide the shielded power cable. Please prepare the shielded power cable by yourselves for CE
certification.
2.1.2
Mounting the motor
Motor mounting dimensions

Controlled Power Module (CPM60.1)
A5E03975175-002, 04/2014 15
Note
For motors with keys, the flat key size is as shown in the above figure.
For the key way size, refer to the national standard GB/T 1095-2003
For the flat key size, refer to the national standard GB/T 1096-2003 (key C 8X7X40)
Mounting orientation and ingress protection requirements
You can mount a motor vertically or horizontally. Make sure that no fluid (water, oil, etc.) can penetrate into the motor while
installation or motor operation. Keep the cable outlet pointing downwards if a motor is mounted horizontally, in order to
protect the motor from ingress of oil or water.
2.2
Electrical installation
Connecting the drive with the SINUMERIK 808D CNC Controller
For a turning variant, the SINUMERIK 808D is designed to control three axes, including two feed axes (connected with the
SINAMICS V60) and one spindle. For a milling variant, the SINUMERIK 808D is designed to control four axes, including
three feed axes (connected with the SINAMICS V60) and one spindle. The connection diagram below takes interface X51
(axis X) for example to show you a system connection between the SINAMICS V60 and the SINUMERIK 808D.

Controlled Power Module (CPM60.1)
16 A5E03975175-002, 04/2014
Connecting the drive with the SIMATIC PLC
Note
When using the drive together with the SIMATIC PLC, you are recommended to use a standard 24 V DC power supply for
the SIMATIC PLC and use a Siemens cable (6ES7298-2DS23-0XA0) to connect the two ones.
●If the SIMATIC PLC is an S7-200 controller, see the following wiring diagrams:
●For PNP types (example)
●For NPN types (example)

Controlled Power Module (CPM60.1)
A5E03975175-002, 04/2014 17
Note
As 65 signal from SINAMICS V60 drive is recommended for emergency stop, it is not used in SIMATIC PLC/SINAMICS V60
signal cable.
For a SIMATIC PLC (S7-
200 series), signal PULS can only be connected to output terminal Q0.0 or Q0.1, and terminal Q0.2
or Q0.3 is used for direction output.
For PNP and NPN types, connectors on X5 are differently arranged. So, be sure to connect to X5 correctly according to the
actual situation.
Based on contact colors, connect the contacts on the PLC (left) and those on the V60 (right) respectively, as shown on page
EN-13. The contact colors on the PLC, however, do not match those on the V60.
●If the SIMATIC PLC is an S7-1200 controller, see the following wiring diagram (example):
Note
As 65 signal from SINAMICS V60 drive is recommended for emergency stop, it is not used in SIMATIC PLC/SINAMICS
V60 signal cable.
For a SIMATIC PLC (S7-
1200 series), signal PULS can only be connected to output terminal Q0.0 or Q0.2, and terminal
Q0.1 or Q0.3 is used for direction output.
External 24 V DC Power Supply
The CPM60.1 drive unit should be connected to an external 24 V DC power supply (rated input current 2 A), which enables
the drive to normally work under the voltage range of 24 V (-15% to +20%). Since the excellent quality of a DC power supply
is critical to the stable operation of a drive system, Siemens recommends you to select a Siemens DC 24 V stabilized power
supply (order number: 6EP1333-3BA00). If there is no Siemens DC 24 V power supply available, you can use a non-
Siemens high-quality power supply instead.
Filter
A line filter (rated current 16 A, protection level IP20) is required so that the system can pass the CE certification (radiated
emission test or conducted emission test). The filter recommended by SIEMENS has an order number of 6SN1111-0AA01-
1BA1.
Circuit breaker
You can install a mains linear breaker (rated current: 15 A for 7 A or 10 A version of the drive and 10 A for 4 A or 6 A version
of the drive; rated voltage: 250 V AC) to protect the system.
SIMATIC PLC/SINAMICS V60 signal cable
It is recommended to use SIEMENS-designed SIMATIC PLC/SINAMICS V60 signal cable (length: 3 m) to connect SIMATIC
PLC and SINAMICS V60. This signal cable can be ordered with MLFB of 6ES7298-2DS23-0XA0.

Controlled Power Module (CPM60.1)
18 A5E03975175-002, 04/2014
2.3
Interface definition
Line supply connection L1, L2, L3
Interface
Signal name
Description
L1 Line phase L1
L2 Line phase L2
L3 Line phase L3
Maximum conductor cross-section: 2.5 mm2
Motor output connection U, V, W
Interface
Signal name
Description
Schematic connection diagram
U Motor phase U
V Motor phase V
W Motor phase W
Maximum conductor cross-section: 2.5 mm2
Motor brake connection X3
Interface
Signal name
Description
Schematic connection diagram
B+ + 24 V, motor brake
voltage positive
B- 0 V, motor brake voltage
negative
Maximum conductor cross-section: 1.5 mm2
DC 24 V power supply connection X4
Interface
Signal name
Description
Remark
24 V DC 24 V Voltage 24 V DC
(20.4 - 28.8 V)
Current consumption:
•Max. 0.8 A without brake
power supply
•Max. 1.4 A with brake power
supply
0 V 0 V
PE Protective earth - -
Maximum conductor cross-section: 1.5 mm2

Controlled Power Module (CPM60.1)
A5E03975175-002, 04/2014 19
Setpoint interface X5
Interface
Pin
Signal
name
Description
I/O type
Remark
5V differential signal
Too high input voltage
may cause a damage to
the device.
1 +PULS Pulse input setpoint + I It is recommended that the
differential drive mode is used here
so that the pulse data can be
transmitted correctly.
2 -PULS Pulse input setpoint - I
3 +DIR Direction of motor setpoint
+
I
4 -DIR Direction of motor setpoint
-
I
5 +ENA Pulse enable + I
6 -ENA Pulse enable - I
Max. conductor cross section: 0.5 mm2
If the drive is connected with a SIMATIC PLC, please make sure that the time delay between
PULS and DIR signals should be more than 16 μs.
Please ensure that all the terminals of interface X5 should be firmly wired, otherwise, it is
forbidden to start the machine.
Digital I/O interface X6
Interface
Pin
Signal
name
Description
I/O type
Remark
1 65 Servo enable I +24 V = drive enable
0 V = drive disable
2 RST Alarm cancel I +24 V = high active 1)
3 M24 Servo enable and alarm
cancel reference ground,
0 V
I
4 ALM1 Alarm relay contact 1
terminal
-
5 ALM2 Alarm relay contact 2
terminal
-
6 RDY1 Servo ready contact 1
terminal
-
7 RDY2 Servo ready contact 2
terminal
-
8 +24 V Zero mark power supply I
9 Z-M Zero mark output O Pulse width: 2~3 ms
H = + 24 V, L = 0 V
10 M24 Zero mark reference
ground 0 V
I
Maximum conductor cross section: 1.5 mm2
1) To cancel an active alarm, apply a high level (+24 V) at this terminal.
Encoder interface X7

Controlled Power Module (CPM60.1)
20 A5E03975175-002, 04/2014
Interface
Pin
Signal name
Description
24 A+ TTL encoder A phase signal
12 A-
23 B+ TTL encoder B phase signal
11 B-
22 Z+ TTL encoder Z phase signal
10 Z-
21 U+ TTL encoder U phase signal
9 U-
20 V+ TTL encoder V phase signal
8 V-
19 W+ TTL encoder W phase signal
7 W-
13 NC Not connected
(reserved)
25 NC
5/6/17/18 EP5 Encoder power supply +5 V
1/2/3/4 EM Encoder power supply GND
Screw type: UNC 4-40 (plug-in terminal block)
Tightening torque: 0.5 - 0.6 Nm