Siemens SINAMICS V60 User manual

© Siemens AG 2010 - 2014. All rights reserved
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SINAMICS
V60
Controlled Power Module (CPM60.1)
Getting Started
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The
notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage
have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury
will
result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury
may
result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of
injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific task in accordance with
the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their
training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products
and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage,
installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any
problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

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Preface
This Getting Started is an English-Chinese bilingual version. Since V01.07, the performance of the drive in the default status
has become more dynamic than that of the earlier version. If you want to work in the earlier status, you can change the
current default value to the second default value (see Section 3.1.2).

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Table of contents
Preface...................................................................................................................................................................2
1 General information ................................................................................................................................................4
1.1 System overview...........................................................................................................................................4
1.2 Safety notes..................................................................................................................................................5
1.3 Identification..................................................................................................................................................7
1.4 Technical data.............................................................................................................................................10
2 Installation............................................................................................................................................................12
2.1 Mechanical installation................................................................................................................................12
2.1.1 Mounting the drive.......................................................................................................................................12
2.1.2 Mounting the motor .....................................................................................................................................14
2.2 Electrical installation....................................................................................................................................15
2.3 Interface definition.......................................................................................................................................18
2.4 Signal sequence example...........................................................................................................................21
3 Commissioning..................................................................................................................................................... 22
3.1 Commissioning ...........................................................................................................................................22
3.1.1 Main menu ..................................................................................................................................................22
3.1.2 Function menu ............................................................................................................................................24
3.1.3 Setpoints from NC.......................................................................................................................................26
3.1.4 First commissioning ....................................................................................................................................27
3.1.5 System commissioning ...............................................................................................................................28
3.2 Parameter list..............................................................................................................................................29
3.3 Display data list...........................................................................................................................................31
4 Troubleshooting....................................................................................................................................................32
4.1 LED status indicators ..................................................................................................................................32
4.2 Alarms.........................................................................................................................................................33
4.3 Errors during drive self-test .........................................................................................................................37
4.4 Other faults .................................................................................................................................................38
A Appendix .............................................................................................................................................................. 38
A.1 Order numbers............................................................................................................................................38
A.2 Technical support........................................................................................................................................39

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1
General information
1.1
System overview
System overview
The SINAMICS V60 servo drive system is a new drive system developed by Siemens. It's designed for use with a Siemens
SINUMERIK 808D numerical controller to control the operation of a CNC turning or milling machine, and it can also be
connected with a Siemens SIMATIC PLC.
The following picture illustrates possible system configuration (taking the SINUMERIK 808D turning variant as an example).

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1.2
Safety notes
General
WARNING
Operation conditions
Only qualified personnel should be allowed to work on this drive system, and only after becoming acquainted with all the
safety notices regarding installing, connecting, commissioning, operation and maintenance as set out in this manual.
Failure to observe these notices contained in this manual can result in death, severe personal injury or considerable
damage to property.
Without prior authorization, you are not allowed to perform any modification on the drive
.
Identification
WARNING
Deliverables received must be complete and intact.
Exercise caution to ensure that you do not put a damaged device into service. Make sure that the drive, the motor and the
cables received correspond with the specific drive package you ordered from Siemens.
Transport & Storage
CAUTION
Drive transport and storage
Transport and storage must meet specified environmental conditions.
Do not handle the motor by gripping the connecting cable (power cable, brake cable or encoder cable) or the motor shaft.
Mechanical installation
WARNING
Installation environment
Use caution to ensure that you do not install the drive and the motor in an area which is subject to inflammables or
combustibles, water or corrosion hazards. Failure to observe may result in fire or electric shock.
Do install the drive in a distribution cabinet with an adequate protection level.
CAUTION
Mounting locations and clearance
Do not install the drive and the motor in a location where it is likely to be exposed to constant vibrations or physical shocks.
Risk of fire. Make sure that no any foreign body (such as chips of wood or metal, dust, paper scraps, etc.) falls into the
drive or lies on its heatsink.
Keep sufficient clearance between drives, one drive and another device/inner wall of the cabinet.
NOTICE
Tightening the screw on the terminal door
Siemens recommends that you tighten the screw on the terminal door of the drive, after you have completed the installation
work.

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Electrical installation
WARNING
Connection requirements
The drive must have been disconnected from the power supply for at least five minutes before you perform any wiring to it.
Make sure that all connections are correct and reliable, and the drive and motor are always properly grounded.
Do suppress radio interference according to EN61800, category C3 (for industrial environment only).
SINAMICS V60 is an open-loop drive system, so it has no protection against wire breaks.
CAUTION
Connection requirements
The drive must connect to the motor directly with no capacitor, inductor or filter, etc. installed between them.
The mains supply voltage must fall in the range of voltage limits.
It is strictly prohibited to wire the mains input cable to motor terminals U, V, W or to wire a power cable to the line input
terminals L1, L2, L3.
It is strictly prohibited to wire motor terminals U, V.W on the drive in an incorrect phase sequence.
If the whole system has to be qualified with CE mark, please use shielded cables for power cable, mains input cable and
brake cable.
Always install a 380 V three-phase AC isolating transformer at a mains supply network for protective separation.
Route signal cables separately from power cables and lay them in different cable conduits.
Keep the signal cables a minimum of 10 cm away from the power cables.
Keep cables already connected away from rotating mechanical parts.
Commissioning/Operation
WARNING
Commissioning/operation requirements
Before switching the power on, make sure that the drive system has been reliably installed and connected, and the mains
voltage falls in the permitted voltage limits.
Do not touch the motor shaft when the motor is running. Failure to comply may cause personal injury.
Ensure that all connections to the SINAMICS V60 drive module have been disconnected before you perform any voltage
test (according to EN60201-1 (VDE0112-1
), Article 20.4) for an electrical device on the machine tool. The drive had passed
the insulation test before its delivery to the customer and doesn't require a second test (for avoiding additional voltage
stress).
The motor brake is only used for brake control over motor start/stop. Unless absolutely necessary, do not apply it as an
emergency stop mechanism.
CAUTION
Commissioning/operation requirements
Only after you have successfully carried out commissioning of the drive system while the motor operates under dry-run
conditions, can you perform commissioning of the drive system while the motor operates under loaded conditions.
Do not touch the heatsink of the drive, the motor or other high-temperature parts during equipment running or within a
certain period since power disconnection. Failure to comply may cause personal injury.
Ensure that you do not switch on/off the power frequently. This may cause damage to the drive system.
The motor rotation direction is determined according to your view from the motor shaft end. Viewing from the motor shaft
end, counterclockwise (CCW) rotation is defined as forward rotation while clockwise (CW) rotation is defined as reverse
rotation.

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1.3
Identification
Scope of delivery
Siemens provides customers with the following components.
Component
Illustration
Remark
Components included in the drive unit package
Controlled Power Module
CPM60.1
4 A
Dimension (W × H × D; in mm):
106 × 226 × 200
6 A
7 A
10 A
Dimension (W × H × D; in mm):
123 × 226 × 200
Getting Started
- -
Cable clamps (2 pieces)
Applicable to both shielded and non-
shielded cables
Components included in the motor unit package
1FL5 motor 4 Nm Refer to the rating plate on the motor
housing for motor-specific electrical data.
1FL5 motors have two main types - with
key and without key. Each type involves
motors with brakes and without brakes.
6 Nm
7.7 Nm
10 Nm
4 Nm
6 Nm
7.7 Nm
10 Nm
Datasheet for 1FL5 motor - -

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Component
Illustration
Remark
Cables individually packaged
Power cable (unshielded)
For each cable, four lengths are available
for your selection:
•3 m
•5 m
•7 m
•10 m
Brake cable (unshielded)
Encoder cable (shielded)

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Drive rating plate (example)
Motor rating plate (example)

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1.4
Technical data
Technical data for CPM60.1 Drive Modules
Order No. : 6SL3210-
5CC14-0UA0
5CC16-0UA0
5CC17-0UA0
5CC21-0UA0
General performance
Rated output current 4 A 6 A 7 A 10 A
Max. output current 8 A 12 A 14 A 20 A
Rated output power 0.8 kW 1.2 kW 1.6 kW 2.0 kW
Rated input power 0.9 kW 1.4 kW 1.9 kW 2.3 kW
Rated motor torque 4 Nm 6 Nm 7.7 Nm 10 Nm
Application field Turning machines, milling machines, engraving, packaging, printing etc.
Configurable controller SINUMERIK 808D, SIMATIC S7-200 and SIMATIC S7-1200
Axis Single-axis drive
Display 6-digit, 7-segment LED display, two LED status indicators
Keys on panel 4 tact switch keys
Setpoint interface Pulse interface
Overload capability
Applicable load inerita ≤ 5 times of motor inertia
Control performance
Control mode 1. Position control (Input mode: pulse + direction signals)
2. JOG mode
Input pulse frequency ≤ 333 kHz
Drive input 1. Servo enable 2. Alarm cancel
Drive output 1. Brake output 2. Servo alarm 3. Servo ready 4. Zero mark
Protection functions Overcurrent, overvoltage, undervoltage, overload, IGBT overtemperature,
overspeed, encoder abnormal protections, I2t detection
Encoder TTL encoder 2500p/r with U, V, W rotor position signal; one zero mark
Mains supply voltage Rated voltage: 3 AC 220 V to 240 V
Tolerance: - 15 % ~ + 10 %
50/60 Hz, unregulated DC-Link
Environmental conditions
Ambient temperature Operation 0 to 45 °C: without power derating (100% load);
45 to 55 °C: with power derating (by 0% at 45 °C up to
30% at 55 °C).