Skymsen Abn-hd-n User manual

- Besides this equipment, a complete range of other products are manufactured, consult our dealers.

- Due to the constant improvements introduced to our equipments,

the informaon contained in the present Instrucon Manual may be modiﬁed without previous noce.

Data de Correção: 30/12/2013

49766.5 - INGLES

METALÚRGICA SIEMSEN LTDA.

CNPJ: 82.983.032/0001-19

Rodovia Ivo Silveira - km 12, nº 9525, Galpão 1 - Bairro: Bateas - CEP: 88355-202

Brusque - Santa Catarina - Brasil

Phone: +55 47 3211 6000 - Fax: +55 47 3211 6020

www.siemsen.com.br - comercial@siemsen.com.br

MEAT TENDERIZER HEAVY DUTY STAINLESS STEEL

MODEL

ABN-HD-N

2

SUMMARY

1. Introducon ...................................................................................... 3

1.1 Safety .................................................................................................................... 3

1.2 Main components ................................................................................................. 5

1.3 Technical Characteriscs ........................................................................................ 6

2. Installaon and pre operaon ........................................................... 6

2.1 Installaon ............................................................................................................ 6

2.2 Pre Operaon ........................................................................................................ 7

3. Operaon ......................................................................................... 7

3.1 Starng ................................................................................................................. 7

3.2 Operaon Procedure ............................................................................................. 7

3.3 To remove the Comb with the Rolls and replace them ........................................... 8

3.4 Safety System .......................................................................................................10

3.5 Cleaning and Sanizing ........................................................................................10

3.6 Cauon with Stainless Steel .................................................................................12

4. General Safety Pracces .................................................................. 13

4.1 Basic Operaon Pracces .....................................................................................13

4.2 Safety Procedures and Notes before Switching the machine ON ...........................14

4.3 Roune Inspecon ...............................................................................................15

4.4 Operaon .............................................................................................................15

4.5 Aer ﬁnishing the work ........................................................................................15

4.6 Maintenance ........................................................................................................17

4.7 Warning ...............................................................................................................17

5. Analysis and Problem Solving .......................................................... 18

5.1 Problems, Causes and Soluons ...........................................................................18

6. Maintenance ................................................................................... 20

7. Electric Diagram .............................................................................. 21

23

___________________________________________________________

22

___________________________________________________________

3

1. Introducon

1.1 Safety

When incorrectly used this equipment is a potenally DANGEROUS machine. Maintenance,

cleaning or any other service shall be performed by a duly trained person and with the

machine unplugged.

To avoid accidents respect the following instrucons:

1.1.1 Read completely these instrucons.

1.1.2 To avoid to risk electric shocks and damage to the equipment never use it with wet

clothes or shoes and/or standing on wet ﬂoors. Do not plunge it into water nor any other

liquid, do not spray water directly to the equipment.

1.1.3 When the equipment is in operaon the operator shall supervise it, principally when

children might be near.

1.1.4 Unplug the equipment when: It is not in use, before to clean it, before to remove or

to place some accessory before maintenance or any other service.

1.1.5 Do not operate the equipment if the cord or plug are damaged. Do not lean the cord

on table edges, nor let them lie on hot surfaces.

1.1.6 When the equipment may have fall , have been damaged any way, or simply does not

work, take it to Technical Assistance to check.

1.1.7 The use of accessories not recommended by the manufacturer may cause corporal

damages.

1.1.8 Keep the hands or any other object away from moving parts while the equipment is

in operaon.

1.1.9 During operaon, never wear loose clothes with wide sleeves principally around the

wrists.

1.1.10 Make sure the equipment voltage and the network voltage are the same, and the

equipment has been solidly grounded.

1.1.11 Handle with care the Rolls #.06 (Pic.01) because they have sharp edge knives.

1.1.12 Never use instruments to help to place the meat inside the Protecon Lid #.01

(Pic.01).

4

IMPORTANT

Make sure the cord is in perfect condions for use. If it is not, change it for a new

one in accordance with the technical speciﬁcaons and safety rules.

The substuon shall be made by a qualiﬁed professional, and shall respect the

local safety norms.

IMPORTANT

This equipment must not be used by children or any persons with reduced

physical or mental aptness, lack of experience or knowledge, unless they are

under supervision or have received from the person responsible for safety, proper

instrucons on how to use the equipment.

IMPORTANT

For mayor operator protecon this equipment is provided with a safety system not

allowing to be involuntary switched ON aer an eventual energy shortage.

IMPORTANT

Children shall be watched in order to avoid them to play with the equipment.

IMPORTANT

In case of emergency take oﬀ the plug from its socket.

IMPORTANT

Never spray water directly on to the equipment.

1.1.13 Never remove the Protecon Lid # 01 (Pic.01) before to be sure the Rolls #.06

(Pic.01) are totally stopped.

21

___________________________________________________________

20

7. Electric Diagram

Electrical Diagram code: 49744.4

Version: 01 5

1.2 Main Components

All components of this equipment were designed and manufactured using carefully

selected materials to their proper funcons, according to test standards and experience

of Siemsen.

PICTURE 01

01 - Protecon Lid

02 - Rolls Support

03 - Housing

04 - Foot

05 - ON/OFF Switch

06 - Rolls

07 - Comb

08 - Safety Switch

01

02

05

03

07

06

08

04

6

TABLE 01

CHARACTERISTICS UNIT ABN-HD-N

Average Producon kg/h up to 400

Voltage V 220

Frequency Hz 60

Power Rang CV 0,5

Consumpon kW/h 0,37

Height mm 560

Width mm 580

Depth mm 250

Net Weight kg 28,5

Shipping Weight kg 35

1.3 Technical Characteriscs

2.1.2 Electrical Installaon

The equipment has been designed to operate 220 Volts. When you receive the equipment

check the voltage indicated on the cord label.

The power plug has 3 pins the middle pin is the ground. All the 3 pins must be properly

connected.

2. Installaon and Pre Operaon

2.1 Installaon

2.1.1 Placing

The equipment must be placed on to a levelled stable surface approximately 850 mm high.

19

6. Maintenance

Maintenance must be considered a set of procedures with the purpose to keep the

equipment best operang condions, therefore increasing the equipment life and safety.

* Cleaning – check item 3 5 Cleaning.

* Wiring - Check all wires regarding deteriorate condions as well as all electric contacts

(terminals) regarding ghtening and corrosion.

* Contacts – ON/OFF switch, emergency buon, reset buon, electronic circuits etc,

check the equipment in order to assure that all components are correctly working and the

equipment operaon is normal.

* Installaon – make sure the installaon followed item 2.1 instrucons.

1 - Each month check:

- Check the electrical installaon;

- Measure the voltage at the socket;

- Measure the working current and match it with the nominal current;

- Check the ghtening of all electric terminals to avoid bad contacts;

- Check electric motor shaclearance;

- Check the wiring for overeang, insulaon failures and mechanical damages;

2 - Each three month checks:

- Check electrical components such as ON/OFF switch, emergency buon, reset buon,

electronic electric circuits, overeang, insulaon failings, or mechanical damages;

- Check bearings clearances;

- Check retainers, O’rings, V’rings and other seals.

18

TABLE 02

PROBLEMS CAUSES SOLUTIONS

- The machine does not switch

on.

- Lack of electric power;

- The Protecon Lid is not

correctly placed;

- Problems with electrical circuit;

- Check if plug is connected to

its socket or if there is electric

shortage;

- Replace the Lid;

- Call Technical assistance;

- Smoke or burnt smell. - Problems with the electrical

circuits; - Call Technical assistance;

- The equipment switches

ON but when the product is

placed it stops or turn slowly.

- Problem with the motor; - Call Technical assistance;

- Damaged cord. - Damage during product

transportaon; - Call Technical assistance;

- Unusual noises.

- Damaged bearings;

-Rolls not correctly placed;

- Call Technical assistance;

- Revert Rolls posion;

7

IMPORTANT

Make sure the network voltage is the same as indicated on the cord label.

2.2 Pre Operaon

Before to use the equipment all the parts to be in contact with the product shall be washed

with water and neutral soap (see item 3.5 Cleaning).

Make sure the equipment is stable on the working surface.

3. Operaon

3.1 Starng

To start the equipment:

1 – Plug the equipment on the power point;

2 – Press the ON/OFF Switch #.05 (Pic.01) to posion “I”.

3.2 Operaon Procedures

ATTENTION

Under no circumstances use any instrument to feed the meat inside the Protecon

Lid # 01 (Pic.01).

The meat tenderizers are machines working at LOW ROTATION.

Simple to be used, they however must call the operator total aenon to avoid what ever

accidents might occur.

Place the meat inside the Protecon Lid opening, and let it fall freely inside the machine.

See picture 02.

The equipment does not operate if the Protecon Lid # 01 (Pic. 01) is not correctly placed.

Processed meat pieces may have up to 20 cm large and 2 cm thick.

8

PICTURE 02

3.3.1 To remove the Comb with the Rolls

This is a simple operaon however it does require a careful aenon in order to avoid

accidents.

Aer removing the Protecon Lid # 01 (Pic.01):

- The Comb and the Rolls will be shown, picture # 03;

- Arculate the Rolls Lock # 01 (Pic.04);

- Remove the Comb # 01 (Pic.05) with the Rolls liing ﬁrst the back side, such as to leave

bending the Rolls Support # 02 (Pic.05), and put then the Comb on a ﬂat surface. The

equipment will then be seen as Picture # 06.

IMPORTANT

The product to be processed must be cooled. Do not process FROZEN meat nor

meat with bones.

3.3 To remove the Comb with the Rolls and Replace them

IMPORTANT

Unplug the machine before to remove any part. Wait for Rolls # 06 (Pic.01)

complete sllness before to remove the Protecon Lid # 01 (Pic.01).

17

5. Analysis and Problems Solving

5.1 Problem, causes and soluons

The equipment has been designed to operate with the need of minimum maintenance but

the natural wearing caused by longer use of the equipment may occasionally cause some

malfuncons.

If such problem occurs with your equipment, refer to Table 02 in which the most common

situaons are listed with recommended soluons.

16

IMPORTANT

Always remove the plug from the socket in any emergency situaon.

4.7 Warning

Electrical or mechanical maintenance has to be undertaken by qualiﬁed personnel.

The person in charge of maintenance has to be sure that the machine is under TOTAL

SAFETY condions when working.

4.6 Maintenance

4.6.1 Dangers

Any maintenance with the machine in working situaon is dangerous.

TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.

9

PICTURE 03 PICTURE 04

01

PICTURE 05 PICTURE 06

01

02

3.3.2 Removing and replacing the Rolls

- Be aware that each Roll has a NUMBER wrien on the back side indicang its right

posion on Comb # 01 (Pic.07);

- Remove one Roll at each me (Pic 08 and 09).

PICTURE 07 PICTURE 08 PICTURE 09

01

ATTENTION

To replace the Rolls inverse the above path. Observe correctly the Roll posion,

and replace the Roll in its original posion in accordance with the indicated

number # 01 and # 02.

10

The equipment shall be totally cleaned and sanized:

- Before to be used ﬁrst me;

- Aer every day’s operaon;

- When it has not been used during a long me;

- Before to operate it aer a long period unused.

Some parts of the equipment may be removed for cleaning, such as:

- The Protecon Lid;

- The Comb;

- Roll # 01;

- Roll # 02.

Removing the Protecon Lid:

Lithe Protecon Lid vercally, see picture 10.

3.5 Cleaning and Sanizing

IMPORTANT

Never clean the machine when it is connected to the power point, always unplug

the machine before cleaning.

IMPORTANT

Before to remove the Protecon Lid No 01 (Pic.01) make sure the Rolls # 06 (Pic.01)

are completely stopped.

ATTENTION

To lithe Protecon Lid # 01 (Pic.01) move it only vercally up. Lateral movements

will damage the machine. Before to remove the Protecon Lid make sure the

machine is totally sll, and unplug it.

3.4 Safety System

The equipment has a Safety System to avoid an automac starng aer an electric

shortage. If a shortage occurs, to start the machine follow the procedure item 3.1.

The equipment does not operate if the Protecon Lid # 01 (Pic. 01) is not correctly placed.

15

4.3 Roune Inspecon

4.3.1 Advice

When checking the tension of the belts or chains, DO NOT introduce your ﬁngers between

the belts and the pulleys and nor between the chain and the gears.

4.3.2 Precauons

Check if motors and sliding or turning parts of the machine produce abnormal noises.

Check the tension of the belts and chains and replace the set when belt or chain show

signs of being worn out.

When checking tensions of belts or chain DO NOT introduce your ﬁngers between belts

and pulleys, nor between the chains and gears.

Check protecons and safety devices to make sure they are working properly.

4.4 Operaon

4.4.Advice

Be sure your hair is not loose in order to avoid geng caught by turning parts which could

lead to a serious accident.

Tie your hair up well and/or cover your head with a scarf.

The operaon performed by not trained or skilled personnel shall be forbidden.

NEVER operate machine without any original safety devices under perfect condions.

4.5 Aer Finishing The Work

4.5.1 Precauons

Always TURN THE MACHINE OFF by removing the plug from the socket before cleaning the

machine.

Never clean the machine unless it has come to a complete stop.

Put all components back to their funconal posions before turning it ON again.

DO NOT place your ﬁngers in between belts and pulleys nor chains and gears.

14

IMPORTANT

Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.

Be sure to well understand all the informaon contained in this manual. If you

have any queson contact your supervisor or your nearest Dealer.

4.2.1 Danger

An electric cable or electric wire with damaged jacket or bad insulaon might cause

electrical shocks as well as electrical leak. Before use, check the condions of all wires and

cables.

4.2.2 Advices

Be sure ALL INSTRUCTIONS in this manual have been thoroughly understood. Every

funcon and operaonal procedure has to be thoroughly clear to the operator.

Any manual command (switch, buon or lever) shall be given only aer being sure it is the

correct one.

4.2.3 Precauons

The electric cable has to be compable with the power required by the machine.

Cables touching the ﬂoor or close to the machine need to be protected against short

circuits.

4.1.3 Precauons

En el caso de falta de energía eléctrica, desligue inmediatamente la llave prende/apaga.

Use solamente óleos lubriﬁcantes o grasas recomendadas o equivalentes.

Evite choques mecánicos, ellos pueden causar fallas o malo funcionamiento.

Evite que agua, suciedad o polvo entren en los componentes mecánicos y eléctricos de la

maquina.

No altere las caracteríscas originales de la maquina.

No sucie, rasgue o rere cualquier equeta de seguridad o de idenﬁcación. Caso alguna

esté ilegible o fuera perdida, solicite otra al asistente técnico mas cercano.

Lea atentamente y con cuidado las equetas de seguridad y de idenﬁcación contenidas

en la maquina, así como las instrucciones y las tablas técnicas contenidas en este manual.

4.2 Safety Procedures and Notes before Switching the Machine ON

11

PICTURE 10

Removing the Comb with the Rolls

Read the instrucons item 3.3 to place and to remove the Rolls.

Clean all the parts that might get in to contact with the meat with water and neutral soap,

wash and dry before to assemble them. The other parts may be cleaned with a damp

cloth.

Never use hard objects as knives, forks or other to remove meat pieces from the Rolls

knives.

Use a nylon brush.

IMPORTANT

Never spray water directly to the equipment.

12

IMPORTANT

Acid soluons, salty soluons, disinfectants and some sterilizing soluons

(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and

others), must be AVOIDED, once it cannot remain for long in contact with the

stainless steel.

3.6 Cauons with Stainless Steel

The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL

AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.

The Stainless Steel resistance towards corrosion is mainly due to the presence of chrome,

which in contact with oxygen allows the formaon of a very thin protecve coat. This

protecve coat is formed through the whole surface of the steel, blocking the acon of

external corrosive agents.

When the protecve coat is broken, the corrosion process begins, being possible to avoid

it by means of constant and adequate cleaning.

Cleaning must always be done immediately aer using the equipment. For such end, use

water, neutral soap or detergent, and clean the equipment with a so cloth or a nylon

sponge. Then rinse it with plain running water, and dry immediately with a so cloth, this

way avoiding humidity on surfaces and especially on gaps.

The rinsing and drying processes are extremely important to prevent stains and corrosion

from arising.

These substances aack the stainless steel due to the CHLORINE on its composion,

causing corrosion spots (ping).

Even detergents used in domesc cleaning must not remain in contact with the stainless

steel longer than the necessary, being mandatory to remove it with plain water and then

dry the surface completely.

Use of abrasives:

Sponges or steel wool and carbon steel brushes, besides scratching the surface

and compromising the stainless steel protecon, leave parcles that rust and react

contaminang the stainless steel. That is why such products must not be used for cleaning

and sanizaon. Scrapings made with sharp instruments or similar must also be avoided.

Main substances that cause stainless steel corrosion:

Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons (brine),

blood, detergents (except for the neutral ones), common steel parcles, residue of sponges

or common steel wool, and also other abrasives.

13

4. General Safety Pracces

IMPORTANT

If any recommendaon is not applicable to your equipment, please ignore it.

The following safety instrucons are addressed to both the operator of the machine as

well as the person in charge of maintenance.

The machine has to be delivered only in perfect condions of use by the Distributor to the

user. The user shall operate the machine only aer being well acquainted with the safety

procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.

4.1 Basic Operaon Pracces

4.1.1 Dangerous parts

Some areas of the electric device have parts that are connected or have parts connected

to high voltage. These parts when touched may cause severe electrical chocks or even be

fatal.

Never touch commands such as buons, turning keys and knobs with wet hands, wearing

wet clothes and/or wet shoes. By not following these instrucons operator could be

exposed to severe electrical shocks or even to a lethal situaon.

4.1.2 Warnings

The operator has to be well familiar with the posion of ON/OFF Switch to make sure the

Switch is easy to be reached when necessary.

Before any kind of maintenance, physically remove plug from the socket.

Provide space for a comfortable operaon thus avoiding accidents.

Water or oil spilled on the ﬂoor will turn it slippery and dangerous. Make sure the ﬂoor is

clean and dry.

Never use a manual command (switch, buons, lever) unadvisedly.

If any work is to be made by two or more persons, coordinaon signs will have to be given

for each operaon step. Every step of the operaon shall be taken only if a sign has been

made and responded.

Skymsen ABN-HD-N User manual

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