Skymsen DA-06 User manual

MANUAL DE INSTRUÇÕES
GARLIC PEELER 6 kg / PELADORA DE AJOS 6 kg
MODEL / MODELO
DA-06

2
SUMMARY
1. Introducon...................................................................................... 3
1.1 Main Safety Precauons ..................................................................................... 3
1.2 Main Components ................................................................................................ 6
1.3 Technical Characteriscs ........................................................................................ 7
2 . Installaon and Pre Operaon ..........................................................7
2.1 Installaon............................................................................................................ 7
2.2 Pre Operaon ...................................................................................................... 8
3 Operaon ...........................................................................................8
3.1 Starng.................................................................................................................. 8
3.2 Operaon Process.................................................................................................. 9
3.3 Safety Sysrem .......................................................................................................11
3.4 Cleaning and Sanizaon......................................................................................11
3.5 Knife Sharpening Procedure..................................................................................12
3.6 Cauons with Stainless Steel................................................................................13
4. General Safety Pracces .................................................................. 15
4.1 Basic Operaon Pracces......................................................................................15
4.2 Safety Procedures and Notes before Switching the Machine ON ...........................16
4.3 Roune Inspecon................................................................................................17
4.4 Operaon .............................................................................................................17
4.5 Aer Finishing The Work.......................................................................................17
4.6 Maintenance ........................................................................................................18
4.7 Warning................................................................................................................18
5. Analysis and Problem Solving ......................................................... 19
5.1 Problems Causes and Soluons ...........................................................................19
6 . Applicable Norms ........................................................................... 21
7. Electric Diagram............................................................................... 22

3
1. Introducon
1.1 Main Safety Precauons
When not properly used this equipment is a machine potenally DANGEROUS.
Servicing, cleaning or any other operaon shall be made by trained people, with the
machine unplugged.
The following instrucons must be observed in order to avoid accidents:
1.1.1 Read carefully all the instrucons
1.1.2 To avoid electric shock risk and damages to the equipment , never operate it
wearing wet clothes or shoes , resng on wet surfaces , nor plunge it in water or any
other liquid , and do not throw water directly on the equipment.
1.1.3 Any equipment shall always be operated under supervision , principally when
used near children
1.1.4 Unplug the equipment from electric source when : it is not being used, before
cleaning or before to insert or remove accessories, and when any maintenance or service
is to be done .
1.1.5 Do not operate any equipment having a damaged cord or plug .The cord shall not
rest on hot surfaces nor on table edges
1.1.6 If your equipment is failing or has been dropped or damaged any way, take it to
Technical Assistance to repair, or for electric or mechanical adjustment .
1.1.7 Using accessories not recommended by the manufacturer, may cause personal
injuries .
1.1.8 While operang the equipment keep the hands or any other tool away from any
parts in movement to avoid personal injuries or damage to the equipment.
1.1.9 Check voltage , the machine voltage shall be the same as the electric network
voltage . Always provide the machine ground connecon .
1.1.10 Never wear loose clothes with wide sleeves mainly around the wrists during
operaon.
1.1.11 Before to switch ON the equipment make sure the Knife Front Protecon # 14 (Pic.
2) is rm in its posion

4
1.1.12 This equipment has been designed to be used in commercial kitchens such as:
restaurants, hospitals, cafeterias, bakeries, butcheries and similar.
The use of this equipment is NOT recommended when:
- Producon process is connuous in industrial scale;
- Work place has a corrosive or explosive atmosphere or it is contaminated with
steam, dust or gas.
IMPORTANT
For mayor operator protecon this equipment is provided with a safety system, not
allowing to be involuntary switched ON aer an eventual energy shortage.
IMPORTANT
Make sure the electric cord is in perfect usage condions. In case it is not, have it
replaced by another that complies with the technical and safety specicaons. This
replacement must be carried out by qualied personnel and must aend the local
safety standards.
IMPORTANT
This equipment must not be used by individuals with reduced physical, sensorial
or mental capabilies nor children. Individuals without proper training and
experience must not operate this equipment unless they receive proper training
and instrucons or are operang it under the supervision of a person who is
responsible for their safety.
IMPORTANT
We recommend that children must be constantly monitored to make sure they are
not playing with the equipment.
IMPORTANT
If any emergency shall arise, the plug must be disconnected from the electrical
grid.
IMPORTANT
Never spray water directly upon the equipment.

5
PICTURE 01
1.2 Main Components
All components that are part of the equipment are made with carefully selected materials,
in accordance with Skymsen experience and standard tesng procedures.
01 – Protecon Lid
02 – Housing
03– Outlet Pipe
04 – Foot
05 – ON/OFF Switch
06 – Disc
08
06
01
03
02
07
04
05

6
TABLE 01
CHARACTERISTICS UNIT DA-06
Average Producon kg/h 120
Voltage V 110 or 220
Frequency Hz 60
Power Rang CV 1/3
Height mm 585
Width mm 490
Depth mm 390
Net Weight kg 20,7
Shipping Weight kg 22,5
Load Capacity kg 4
1.3 Technical Characteriscs
01 – Central Sha
02– Central Sha Pin
PICTURE 02
02
01
2.Installaon and Pre Operaon
2.1 Installaon
2.1.1 Placing
The equipment must be placed and leveled on a stable and dry surface.

7
600mm
600mm
Área para
instalação
FRENTE
2.1.2 Electrical Installaon
This equipment has been designed to operate 127 or 220 Volts (60Hz). When you receive
the equipment check the voltage indicated on the cord label.
The power plug has 3 (three) pins, the middle one is designed to grounding – Ground Pin.
All the 3 (three) pins must be properly connected before operang the equipment.
IMPORTANT
Make sure the network voltage is the same as indicated on the cord label.
2.1.3 Hydraulics Installaon
It is recommended to place the machine near a sinkhole or pipeline the water outlet by
extending the Outlet Pipe #03 (Pic. 01) to allow wastes to ow out. Also, it is important to
install a faucet (3/4” diameter) to let water ow directly on the product to be peeled. As an
alternave, it is possible to pick up water from another faucet by a hose.

8
2.2 Pre-Operaon
Before using your equipment, wash all the parts that get in contact with the processed
food, with water and neutral soap. (Read item 3.4 Cleaning).
Verify if the equipment is stable in its working posion.
3. Operaon
3.1 Starng
The water gun that enters the equipment must not pass beyond the center of the Disc, as
indicated in Picture 05.
The water oulow must not exceed 2,5 liters per minute
PICTURES 05
WATER GUN
WATER ENTRANCE
DISC
NÍPLE
Water entrance by a hose,
threading it on the niple in
the equipment.
FEEDING OPENING
It is mandatory to have
water ow directly on the
product.
WATER AND WASTE
OUTLET
Install the equipment and
pipeline the water outlet to
a sinkhole.
PICTURE 04

9
To start the equipment, proceed as follow:
- Plug the equipment on the power point.
1 – Verify if the Protecon Lid #01 (Pic. 01) is correctly placed in its working posion.
2 – Press the ON/OFF Switch #05 (Pic. 01) to posion “I” to start the equipment.
3.2 Operaon Procedures
- Place the product to be peeled into the equipment.
- Firm the Protecon Lid #01 (Pic.01) in its correct place.
- Let the water in.
- Turn the equipment ON by pressing the ON/OFF Switch #05 (Pic.01) that is on the
side of the Housing #02 (Pic.01).
- The Potato Peeler has 4kg maximum capacity and the esmated operaon me is
1,2 to 2 minutes.
- It is possible to see when the product is peeled by the opening in the Protecon Lid
#01 (Pic.01). Aer the product is peeled, turn the equipment OFF and wait unl the Disc is
completely stopped to remove the product manually.
IMPORTANT
For beer processing performance, it is recommended to leave the garlic in water
for a period of 24 hours before starng the work.

10
IMPORTANTE
No ulice chorros de agua directamente sobre el equipamiento.
3.4 Cauons with Stainless Steel
The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL
AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the presence of
chrome, which in contact with oxygen allows the formaon of a very thin protecve coat.
This protecve coat is formed through the whole surface of the steel, blocking the acon
of external corrosive agents.
When the equipment must go through a complete cleaning and sanizaon process:
- Before to be used rst me.
- Aer every day end of operaons
- When the saw is not going to be used for a long period.
- Before to start operaon aer a long period it has not been used.
Wash all the parts with water and neutral soap.
Following nd the instrucons to remove the movable parts :
3.4.1 Instrucon to disassemble :
1. Turn OFF the equipment and unplug the cord # 04 (Pic 08)
2. Loose the Movable Table Nut # 03 (Pic 08) then remove the Movable Table # 01 (Pic 08)
pulling it front side , see picture 08
3 Loose the Knife Front Protecon Handle # 05 (Pic 08)
4. Remove the Knife Front Protecon # 02 (Pic 08).
IMPORTANT
Switch OFF the General Switch and unplug the equipment before to start cleaning
3.3 Cleaning and Sanizaon

11
These substances aack the stainless steel due to the CHLORINE on its composion,
causing corrosion spots (ping).
Even detergents used in domesc cleaning must not remain in contact with the
stainless steel longer than the necessary, being mandatory to remove it with plain water
and then dry the surface completely.
Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the surface
and compromising the stainless steel protecon, leave parcles that rust and react
contaminang the stainless steel. That is why such
products must not be used for cleaning and sanizaon. Scrapings made with sharp
instruments or similar must also be avoided.
Main substances that cause stainless steel corrosion:
Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons
(brine), blood, detergents (except for the neutral ones), common steel parcles, residue of
sponges or common steel wool, and also other abrasives.
IMPORTANT
Acid soluons, salty soluons, disinfectants and some sterilizing soluons
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and
others), must be AVOIDED, once they cannot remain for long in contact with the
stainless steel.
When the protecve coat is broken, the corrosion process begins, being possible to avoid
it by means of constant and adequate cleaning.
Cleaning must always be done immediately aer using the equipment. For such
end, use water, neutral soap or detergent, and clean the equipment with a so cloth or a
nylon sponge. Then rinse it with plain running water, and dry immediately with a so cloth,
this way avoiding humidity on surfaces and especially on gaps.
The rinsing and drying processes are extremely important to prevent stains and
corrosion from arising.

12
4.1 Basic Operaon Pracces
4.1.1 Dangers
Some areas of the electric device have parts that are connected or have parts connected
to high voltage. These parts when touched may cause severe electrical shocks or even be
lethal.
Never touch manual commands such as switches, buons, turning keys and knobs with
your hands wearing wet clothes and/or wet shoes. By not following these instrucons
operator could be exposed to severe electrical shocks or even to a lethal situaon.
4.1.2 Warnings
* The operator has to be well familiar with the posion of ON/OFF Switch to make sure the
Switch is easy to be reached when necessary.
* Before any kind of maintenance, physically remove plug from the socket.
* Provide space for a comfortable operaon thus avoiding accidents.
* Water or oil spilled on the oor will turn it slippery and dangerous. Make sure the oor
IMPORTANT
If any recommendaon is not applicable to your equipment , please ignore it .
4. General Safety Pracces
IMPORTANT
Any change in the protecon systems and safety devices will during operaon,
create serious risks to the operator physical integrity.
The following safety instrucons are addressed to both the operator of the machine as well
as the person in charge of maintenance.
The machine has to be delivered only in perfect condions of use by the Distributor to the
user. The user shall operate the machine only aer being well acquainted with the safety
procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.

13
IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.
Be sure to well understand all the informaon contained in this manual. If you
have any queson contact your supervisor or your nearest Dealer.
4.2.1 Danger
An electric cable or electric wire with damaged jacket or bad insulaon might cause
electrical shocks as well as electrical leak. Before use, check the condions of all wires
and cables.
is clean and dry.
* Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
* Never touch any manual commands (switch, buons, lever) unadvisedly.
* If any work is to be made by two or more persons, coordinaon signs will have to be
given for each operaon step. Every step of the operaon shall be taken only if a sign has
been made and responded.
4.1.3 Advices
* In case of power shortage, immediately switch the machine o.
* Use recommended or equivalent lubricants, oils or greases.
* Avoid mechanical shocks, once they may cause damages or bad funconing.
* Avoid water, dirt or dust contact to the mechanical and electrical components of the
machine.
* DO NOT change the standard characteriscs of the machine.
* DO NOT remove, tear o or maculate any safety or idencaon labels stuck on the
machine. If any labels have been removed or are no longer legible, contact your nearest
dealer for replacement.
4.2 Safety Procedures and Notes before Switching the Machine ON

14
4.2.2 Advices
Be sure to well understand all the informaon contained in this manual. Every operaon
funcon or procedure has to be thoroughly clear.
Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
4.2.3 Precauons
The electric cable has to be compable with the power required by the machine.
Cables touching the oor or close to the machine need to be protected against short
circuits.
The oil reservoirs have to be lled unl the indicated level. Check and rell if necessary.
4.3 Roune Inspecon
4.3.1 Advice
When checking the tension of the belts or chains, DO NOT insert your ngers between the
belts and the pulleys and nor between the chain and the gears.
4.3.2 Precauons
Check the motor and sliding or turning parts of the machine in case of abnormal noises.
Check the tension of the belts and chains and replace the set when belts or chains show
signs of wearing.
When checking the tension of belts or chains DO NOT insert your ngers between belts
and pulleys, nor between the chains and gears.
Check protecons and safety devices to make sure they are working properly.
4.4 Operaon
4.4.1 Warnings
Do not use the machine with long hair that could touch any part of the machine. This might
lead to a serious accident. Tie your hair up well and/or cover it with a scarf.
Only trained or skilled personnel shall operate this machine.
Never touch turning parts with your hands or any other way ,
NEVER operate the machine without any original safety devices under perfect condions.
4.5 Aer Finishing The Work
4.5.1 Precauons
Always TURN THE MACHINE OFF before cleaning by removing the plug from the socket.

15
Never clean the machine unless it has come to a complete stop.
Put all the components back to their funconal posions before turning the machine ON
again.
Check the level of oil.
Do NOT insert your ngers in between belts and pulleys nor chains and gears.
4.6 Maintenance
4.6.1 Danger
Any maintenance with the machine in working situaon is dangerous. TURN IT OFF BY
PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.
IMPORTANT
Always remove the plug from the socket in any emergency situaon.
4.7 Warning
Electrical or mechanical maintenance has to be undertaken by qualied personnel. The
person in charge of maintenance has to be sure that the machine is under TOTAL SAFETY
condions when working.

16
5. Analysis and Problem Solving
5.1 Problems Causes and Soluons
The equipment has been designed to operate with minimum maintenance. However,
some irregularies may occur during its operaon, due to the natural wear out caused by
the equipment use.
If there is any problem with your machine, check the Table-02 bellow, where you will nd
some possible soluons.

17
TABLE 02
PROBLEMS CAUSES SOLUTION
The equipment does not
switches ON
Electricity Shortage
Problem with the internal or
external electric circuit
Check electricity supply
Call Technical Assistance
Burning odor and or smoke Problem with the internal or
external electric circuit Call Technical Assistance
The equipment starts but
when the product is placed
the knife stops or turns slowly
Problem with the motor Call Technical Assistance
Damaged Cord Problem during transportaon Call Technical Assistance
Irregular Cuts Blunt Knife Sharpen the knife
6 . Applicable Norms
ABNT – NBR- NM 60335- 1
IEC 60335 -2 – 64

18
8. Diagrama Elétrico

19
LIGA/DESLIGA
REDE ELÉTRICA
220V/60Hz
F N
M1~
T1,T5 T2,T3,T8
MOTOR
T4

20
SUMÁRIO
1. Introducción .................................................................................... 21
1.1 Seguridad .............................................................................................................21
1.2 Componentes Principales ....................................................................................23
1.3 Caracteríscas Técnicas.........................................................................................24
2 Instalación y Pré-operación ............................................................ 24
2.1 Instalación ............................................................................................................25
2.2 Pre Operación .....................................................................................................26
3. Operación........................................................................................ 26
3.1 Accionamiento.....................................................................................................26
3.2 Procedimiento para la Operación..........................................................................27
3.4 Limpieza y Higienización .......................................................................................29
3.5 Cuidados con los aceros inoxidables .....................................................................29
4 . Nociones Generales de Seguridad ................................................ 30
4.1 Praccas Básicas de Operación .............................................................................30
4.2 Cuidados y Observaciones Antes de Prender la Maquina . ....................................31
4.3 Inspección de Runa ............................................................................................32
4.4 Operación ............................................................................................................32
4.5 Después de Terminar el Trabajo ...........................................................................33
4.6 Mantenimiento.....................................................................................................33
4.7 Aviso ....................................................................................................................33
5, Analisis y Solución de Problemas .................................................... 34
5.1 Problemas , Causas y Soluciones ..........................................................................34
6 . Normas Observadas........................................................................ 35
7. Diagrama Elétrico ............................................................................ 36