SloanLED SignBOX 3 User manual

SignBOX 3
Installation Guide for 701946-(X)WDLS1, 701946-(X)WSLS1, and 701946-(X)WSLT1
PAGE 1 OF 5
Single and Double-sided Installations Using Part numbers 701946-(X)WDLS1 or 701946-(X)WSLS1
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Tools required: Measuring tape, wire strippers,
gloves, cutting tool (sheet metal shears/snips,
scissors, utility knife), drill, and screwdriver.
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• SignBOX 3 assemblies:
•Double-sided assemblies: SloanLED
model numbers 701946-(X)WDLS1
•Single-sided assemblies: SloanLED
model numbers 701972-(X)WSLS1
•Single-sided module: SloanLED
model numbers 701972-(X)WSLT1
• SloanLED 24 V Class 2 output power supply
(refer to "24 VDC Power Supply Capacity
Chart" for appropriate model numbers)
• UL approved 18 AWG (1 mm²),
or larger diameter supply wire
• UL approved wire connectors appropriate
for wire gauge used
• SignBOX 3 mounting hardware
(for 701946-(X)WDLS1 and
701946-(X)WSLS1 Assemblies):
Clips (P/N 402106), Brackets (P/N 402107)
(optional), and Couplers (P/N 402108)
(as needed).
• #8 (M4) self-drilling/self-tapping tek screws
(required to pierce through strap),
minimum length 5/8" (16 mm)
• Optional: Electrical grade silicone,
nylon zip ties, double stick mounting tape
Layout: To populate sign, refer to
SignBOX 3 Module density guidelines,
test, or contact your SloanLED Representative
for recommendations.
127( To minimize potential for shadows in
applications when using frame support tubes,
mount modules or frame support tubes such that
tubes are centered in between modules and at
a depth that will not directly interfere with beam
angle of LEDs. Use SignComp Adjustable Frame
Brace (P/N 5357) or equivalent.
SignBOX 3 modules
Frame Support
(Tension Bar)
Cabinet Face
1. &XWWLQJSURGXFW Cut straps and wires
between modules to obtain required length.
Tip: Before cutting wires, refer to Joining
Product section.
New Installation

SignBOX 3
Installation Guide for 701946-(X)WDLS1, 701946-(X)WSLS1, and 701946-(X)WSLT1
PAGE 2 OF 5
Joining Product
2. When cutting wires between modules,
leaving one side longer will aid in joining
product where needed. If, however, wires
are not long enough for connections, use
either jumper wires or remove a module to
maximize wire length.
3. Use SignBOX 3 Clips (P/N 402106) and
SignBOX 3 Couplers (P/N 402108) to join
shorter pieces of product to required length.
Insert straps from both sides of modules into
clips (track features facing same direction).
Slide onto couplers, and secure to them with
#8 (M4) tek screws. Connect wires.
Tip: Use pliers to help hold parts
during assembly.
2.13
.75 .10
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.75 in x .10 in (54 mm x 19 mm x 2.5 mm)
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Vertical mounting: space supports at even intervals, but no further apart than 8 ft (2.4 m).
Horizontal mounting: space supports at even intervals, but no further apart than 4 ft (1.2 m).
Mounting Product
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Insert straps from both sides of module
into clips (bracket tracks facing away from
mounting surface) and secure to cabinet
structure using #8 (M4) tek screws*. Repeat
on opposite end making sure product is taut.
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31 Install brackets
12 in (305 mm) center-to-center along
returns of cabinet*. Insert straps from both
sides of module into clips (bracket tracks
facing same direction). Slide onto bracket,
and secure with #8 (M4) tek screws. Repeat
on opposite end making sure product is taut.
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FDELQHWZLWKGRXEOHVWLFNWDSH Using
non-oil based cleaner, clean all mounting
surfaces of sign and bottom of modules
for proper tape adhesion. With double
stick tape on bottom of modules, mount to
back of cabinet. Make sure product is taut.
(Double stick tape not included.)
* Refer to Density Guidelines to determine SignBOX 3 product and installation method.
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sockets

SignBOX 3
Installation Guide for 701946-(X)WDLS1, 701946-(X)WSLS1, and 701946-(X)WSLT1
PAGE 3 OF 5
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'RXEOHVLGHGRSWLRQV(arrows on modules indicate which wires power each side)
5. Using electrical connectors with appropriate safety agency markings,
daisy chain product as required and connect to power supply as
shown above. &$87,21+DYHDOLFHQVHGHOHFWULFLDQFRQQHFW
SULPDU\ Modules may be connected in series* or parallel. End wires
of SignBOX 3 should be capped and not tied back to power supply.
*For optimal performance, SloanLED recommends connecting no
more than 24 module "sides" in series.
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All connections must be RED-TO-WHITE WITH RED STRIPE (+)
and BLACK-TO-WHITE (-). Reverse polarity connections may
damage LEDs and will void product warranty.
Module Installations Using Part Number 701946-(X)WSLT1
4. Peel and stick: Clean inside sign with rubbing alcohol and allow to
dry. Using predetermined layout and LED placement from Step 3,
remove tape backing and stick modules into place. Ensure modules
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5. )DVWHQHUV If desired, modules
can be secured with #6 (3.5 mm)
pan head sheet metal screws or
1/8 in (3 mm) aluminum rivets.
Note: Modules must be mounted
in an enclosed sign. This product
is not suitable for immersion
or direct exposure to water for
extended periods of time.

SignBOX 3
Installation Guide for 701946-(X)WDLS1, 701946-(X)WSLS1, and 701946-(X)WSLT1
PAGE 4 OF 5
6. Connections: Modules may be connected in series* or parallel.
*For optimal performance, SloanLED recommends connecting no
more than 24 module in series.
7. &DSDOOXQXVHGZLUHV The
strand of modules should not be
looped to create a closed circuit.
8. &RQQHFWSRZHUVXSSO\WR¿UVW
module on string: See power
supply install guide for more
information regarding power
supply installation.
WARNING:
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Connect White wire of LED
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damage LEDs and will void
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GENERAL PURPOSE
RETROFIT SIGN CONVERSION.
FOR USE ONLY IN ACCORDANCE
WITH KIT INSTRUCTIONS.
KIT IS COMPLETE ONLY WHEN ALL PARTS
REQUIRED BY THE INSTRUCTIONS ARE PRESENT.
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Refer to components list (page 1) and "24 VDC Power Supply Capacity Chart" (page 3).
2. 5HPRYHH[LVWLQJOLJKWLQJHTXLSPHQWLQWHQGHGWREHUHSODFHGVXFKDVQHRQRUÀXRUHVFHQWDQGDOOSRZHUVXSSOLHVWUDQVIRUPHUVRUEDOODVWV
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applicable local, state, and federal laws.
3. If required by local, state, or national electrical code, install a new disconnect switch.
4. 'HWHUPLQHVXLWDELOLW\DQGVWUXFWXUDOLQWHJULW\RIH[LVWLQJVLJQDIWHUUHPRYDORIH[LVWLQJOLJKWLQJHTXLSPHQW,IUHWUR¿WGRHVQRWUHTXLUHWKHPDNLQJ
of any new holes, do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation. If existing holes
are present in a wet or outdoor location sign, repair and seal any unused openings in the electrical enclosure.
Openings greater than 0.5" (12.7 mm) diameter require a metal patch secured by screws or rivets and caulked with non-hardening caulk.
Smaller openings may be sealed with non-hardening caulk.
5. Clean inside of sign using non-oil based cleaner. Follow all manufacturer’s instructions and ensure inside of sign is dry before proceeding with
installation. This is an important step for good adhesion of SignBOX 3 module mounting tape.
6. To populate sign, refer to SignBOX 3 density guidelines as well as power supply loading chart (page 1) to determine appropriate number of
modules and power supplies. A list of acceptable power supply models is shown in the "24 VDC Power Supply Capacity Chart" (page 3).
7. Follow all instructions on pages 1 and 2 under "New Installations" to properly install LED modules.
8. Connect modules to power supply output as shown on page 1 under "New Installations"
9. Connect power supply input as outlined in power supply installation guide in accordance with local, state and national electrical codes by
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Customer service and technical support
888.747.4LED (888.747.4533)
SloanLED.com • [email protected]
Europe: Customer service and technical support
[phone]
SloanLED.com • [email protected]
P/N 402109 Rev C 2018-08-31
SignBOX 3
Installation Guide for 701946-(X)WDLS1, 701946-(X)WSLS1, and 701946-(X)WSLT1
PAGE 5 OF 5
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If longer lead wire from power supply to LED modules is needed, an extension can be used. Extension should be kept as short as possible, i.e.,
under 15 ft for 18 AWG UL Listed PLTC (4.6 m for 1 mm² PLTC) or under 50 ft for 14 AWG UL Listed PLTC (15.2 m for 2.5 mm² PLTC).
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installation.
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Part Number
Input Output Maximum SignBOX 3
Single-sided modules, or
one leg of double-sided
Maximum SignBOX 3
Double-sided modules,
both legs
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Nominal
Input Voltage
Input
Current
Power
Output
Output
Current
24 VDC Power Supply (701895-24C)* 100-240 V 2.0 A 100 W 4.2 A 48 24
24 VDC Power Supply (701936) 100-277 V 0.95 A 100 W 4.1 A 48 24
Capacities based on 90% of power supply output Power used per foot / meter in Watts: 1.92 / 6.3 W 3.84 / 12.6 W
US patents and foreign patents pending
Layout Estimator
P O W E R E D B Y L E D W I Z A R D
Use the online SloanLED Layout Estimator to get a quick
SignBOX 3 Module design and material estimate for your sign.
Visit product page for details.