SMC Networks JSY5000-H Series User manual

Enclosure: IP69K
NSF-H1 grease
External parts: FDA-compliant materials
*2
Wiring: Lead wire/
Fieldbus type
Low fluid accumulation
Easy to clean
*1 When the inlet side is 0.6 MPa, and the outlet side is 0.5 MPa (20°C)
*2 The lead wire type cable is not made of FDA-compliant materials.
1,600L/min (ANR)
Large flow rate
Valve width is 15 mm.
Crevice free exterior and can be
cleaned without disassembly
Cleanable space between valves
JSY5000
Plug-in type
Valve width: 15 mm
*1
166 mm 233 mm
(When 5 stations are used)
81
mm
IP69K
Metal parts are made of stainless steel 316 with high anti-corrosion performance.
The photo shows the IO-Link compatible manifold.
IP69K
Sub-plate (Single unit)
compliant
(*The serial unit is not included in the number of stations.)
JSY5000-H Series
CAT.ES11-117A
Clean Design Manifold Valve

Manifold block assembly
When the same manifold is used for different pressures, a
manifold block assembly is used as a supply port for different
pressures. It is also used for independent exhaust.
*Use with blocking disks.
Variations
4(A), 2(B) port size
Rated
voltage
Wiring Manifold options Valve options
Common specifications
Blanking
plate
SUP/EXH
blocking
disk
Vacuum/
Low pressure
specification
Reverse
pressure
G1/4
(Without
fitting)
One-touch fitting
Positive
common
Negative
common
Screw fitting
ø8 ø10 ø5/16" ø3/8"
Brass
Stainless
steel
Brass
Stainless
steel
Brass
Stainless
steel
Brass
Stainless
steel
Plug-in
Lead wire type
(34 cores) VVVVV
24 VDC
V V v
p. 32
v
p. 32
G
External
pilot
G
External
pilot
Plug-in
Fieldbus type
VVVVV —Vv
p. 32
v
p. 32
G
External
pilot
G
External
pilot
Sub-plate type
VVVVV VV — —
G
External
pilot
G
External
pilot
Series Variations
Wiring
Manifold Parts
VStandard vOption GMade to order
Clean Design Manifold Valve JSY5000-H Series
MManifold valve MSub-plate (Single unit)
Lead wire type
Mounting leg With One-touch fittings 5-port type
Fieldbus type M12 connector cable
M12 connector SI unit EX430
Without fitting With fittings
90 mm
p. 30
p. 18
p. 11
p. 11
Mounting
leg
Coming Soon
1

MTube releasing tool
This tool is used for removing the tube from port A and B.
Variations
4(A), 2(B) port size
Rated
voltage
Wiring Manifold options Valve options
Common specifications
Blanking
plate
SUP/EXH
blocking
disk
Vacuum/
Low pressure
specification
Reverse
pressure
G1/4
(Without
fitting)
One-touch fitting
Positive
common
Negative
common
Screw fitting
ø8 ø10 ø5/16" ø3/8"
Brass
Stainless
steel
Brass
Stainless
steel
Brass
Stainless
steel
Brass
Stainless
steel
Plug-in
Lead wire type
(34 cores) VVVVV
24 VDC
V V v
p. 32
v
p. 32
G
External
pilot
G
External
pilot
Plug-in
Fieldbus type
VVVVV —Vv
p. 32
v
p. 32
G
External
pilot
G
External
pilot
Sub-plate type
VVVVV VV — —
G
External
pilot
G
External
pilot
Manifold Options
ApplicationsSeries Variations
Installed inside equipment Installed near actuators
ø8
ø6
ø10
ø12
p. 31
M Blanking plate [With two mounting screws]
Used when valve additions are expected or for maintenance
MSUP/EXH blocking disk
[SUP blocking disk]
By inserting the SUP blocking disk in the
pressure supply passage of the manifold valve,
can provide two different high and low pressure
in one manifold.
[EXH blocking disk]
By inserting the EXH blocking disk in the
exhaust passage of the manifold valve, can
separate the exhaust from the valve so it does
not affect the other valves. It can also be used
for the manifold for the positive pressure and
vacuum mixed manifold. (2 pieces are required
to block EA/EB both sides of the EXH.)
Mounting screw
(2 pcs.)
Circuit diagram
(A)
4
(B)
2
5
(EA)
1
(P)
3
(EB)
JSY51M-26P-1A
Series SUP blocking disk EXH blocking disk
JSY5000 JSY51M-40P-2A JSY51M-40P-2A
p. 32 p. 32
Clean Design Manifold Valve JSY5000-H Series
2

Glossary of Terms
Clean Design Manifold Valve JSY5000-H Series
Related Products
IP69K products are IP6X (IEC/EN 60529) and IPX9K (ISO 20653)
compliant and protected against dust and high-pressure hot water.
IP6X: Dust-tight
IPX9K: High-pressure and temperature jet wash
EHEDG Certification
This series satisfies EHEDG guidelines
(hygienic design standards), preventing liquid
and foreign matter from entering, and is easy
to wash.
Design for less residual liquid accumulation
EHEDG design standards
q
External surface roughness: Ra 0.8 μm or less
w
Corners of radius 3 mm or more or with
an internal angle of 135°
e
Stainless material with high anti-corrosion
performance: Stainless steel 316
rNo direct contact of external metal parts
t
Gasket seals made of FDA-compliant
rubber materials
Achieved IP69K rating
Rubber parts
The material used is a special FKM that is compliant with the FDA (U.S. Food and Drug
Administration) §177.2600 dissolution test. They are colored in blue for superior visibility.
Body type: Male connector
Connection thread: M, G*1
*1 ISO 16030 compliant
Fluid temperature
−5 to 150°C
EHEDG Certificate
of Compliance
Existing KFG2 model
Design for poor liquid flow
and more residual liquid
accumulation
EHEDG compliant fitting
Design for better liquid flow
and less residual liquid
accumulation
Liquid
accumulation
w
q
e
tr
EHEDG Compliant Fittings
KFG2Hm-E Series
EHEDG
Compliant
IP69K
FDA
Compliant
90°
60°
30°
0°
100 to 150 mm
IP69K manifold
Hygienic
Design
*This product is not assembled when shipped.
Not adversely affected under the
following conditions.
Sample placed on a turntable and
rotated at a speed of 5 ±1 rpm. Hot
pressurized water at 80 ±5°C and
pressure 8 to 10 MPa is then
sprayed onto the sample at a dis-
tance of 100 to 150 mm with
a jetwash nozzle from four
position: 0°, 30°, 60°, and
90°, for 30 s for each posi-
tion. Flow rate: 15 ±1 L/min
3

FDA Compliant Fittings
FDA (U.S. Food and Drug Administration) Compliant Tubing
Clean Design Fittings
Clean Design Manifold Valve JSY5000-H Series
Related Products
FDA
Compliant
FDA
Compliant
FDA
Compliant
Stainless Steel 316 Insert Fittings
KFG2Hm-C Series
Metal One-touch Fittings
KQB2-F Series
Stainless Steel 316 Insert Fittings
KFG2-F Series
Stainless Steel 316 One-touch Fittings
KQG2-F Series
¡ Complies with the FDA (U.S. Food and Drug Administration) § 177.2600 dissolution test
¡Complies with the EU No 10/2011 dissolution test
Metric size Color
ø4, ø6, ø8, ø10, ø12 Black, White, Red, Blue, Yellow, Green, Clear, Orange
Polyurethane Tubing
TU-X214
¡ Complies with the FDA (U.S. Food and Drug Administration) § 177.1550 dissolution test
¡Food Sanitation Law compliant*1
Metric size Inch size Color
ø4, ø6, ø8, ø10, ø12, ø19 ø1/8", ø3/16", ø1/4", ø3/8",
ø1/2", ø3/4", ø1" Translucent
Fluoropolymer Tubing
TL/TIL
¡ Complies with the FDA (U.S. Food and Drug Administration) § 177.1550 dissolution test
¡Food Sanitation Law compliant*1
Metric size Inch size Color
ø2, ø3, ø4, ø6, ø8, ø10,
ø12, ø16, ø19, ø25
ø1/8", ø3/16", ø1/4", ø3/8",
ø1/2", ø3/4", ø1", ø1 1/4"
Translucent,
Black, Red, Blue
Fluoropolymer Tubing (PFA)
TLM/TILM
¡ Complies with the FDA (U.S. Food and Drug Administration) § 177.1550 dissolution test
¡Food Sanitation Law compliant*1
Metric size Inch size Color
ø4, ø6, ø8, ø10, ø12 ø1/8", ø3/16", ø1/4", ø3/8",
ø1/2", ø3/4"
Translucent,
Black, Red, Blue
FEP Tubing (Fluoropolymer)
TH/TIH
¡ Complies with the FDA (U.S. Food and Drug Administration) § 177.1550 dissolution test
¡Food Sanitation Law compliant*1
Metric size Inch size Color
ø4, ø6, ø8, ø10, ø12 ø1/8", ø3/16", ø1/4", ø3/8",
ø1/2" Translucent
Soft Fluoropolymer Tubing
TD/TID
¡ Complies with the FDA (U.S. Food and Drug Administration) § 175.300 dissolution test
Metric size Color
ø4, ø6, ø8, ø10, ø12 White, Blue, Yellow
Polyolefin Tubing
TPH
¡ Complies with the FDA (U.S. Food and Drug Administration) § 175.300 dissolution test
Metric size Color
ø4, ø6, ø8, ø10, ø12 White, Blue, Yellow
Soft Polyolefin Tubing
TPS
Hygienic
Design
*1 Testing in compliance with Japan’s Food Sanitation Law based on the
370th notice given by the Ministry of Health and Welfare in 1959
*1 This product is not assembled when shipped.
4

CONTENTS
Valve Specifications p. 6
Valve Specifications (JSY5000-H Plug-in Type) p. 6
Manifold Specifications p. 7
Manifold Flow Rate Characteristics/Weight p. 7
Valve Weight p. 7
Response Time p. 7
Connector Wiring Layout p. 7
Valve Construction p. 8
Valve Replacement Parts: Pilot Valve p. 9
How to Order Manifolds p. 11
How to Order Valves p. 12
Dimensions: Lead Wire Type p. 13
Electrical Wiring Specifications p. 14
Dimensions: Fieldbus Type (IO-Link) p. 15
Dimensions: Panel Cutout Dimensions p. 16
Dimensions: External Pilot (Made to Order) p. 17
Sub-plate Specifications p. 18
Sub-plate Flow Rate Characteristics/Weight p. 18
How to Order Sub-plates (With Valve/Valve Cover) p. 19
Dimensions: Sub-plate p. 20
Manifold Exploded View p. 21
Lead Wire Type p. 21
Fieldbus Type p. 22
Manifold Exploded View (Common Parts) p. 23
Manifold Parts Nos. p. 24
Sub-plate (Single Unit) Exploded View p. 29
Sub-plate Parts Nos. p. 29
Fieldbus System: For Output EX430 Series p. 30
One-touch Fittings, Plugs, Tube Releasing Tools p. 31
Manifold Options p. 32
Made to Order p. 33
JSY5000-H Series: Specific Product Precautions p. 34
EX430 Series: Specific Product Precautions p. 38
Clean Design
Manifold Valve
JSY5000-H Series [IP69K Compliant]
Sub-plate (Single Unit)
[IP69K Compliant]
p. 11
p. 18
Manifold
Sub-plate
5

JSY5000-H Series
Valve Specifications
Valve Specifications (JSY5000-H Plug-in Type)
Valve type Rubber seal
Fluid Air
Internal pilot
operating pressure range
MPa
2-position single 0.15 to 0.7
2-position double 0.1 to 0.7
3-position 0.2 to 0.7
4-position dual 3-port valve 0.15 to 0.7
External pilot
(Made to order)
operating pressure range
MPa
Operating pressure range −100 kPa to 0.7
Pilot pressure
range
2-position single
0.25 to 0.72-position double
3-position
Ambient and fluid temperatures*1°C−10 to 50 (No freezing)
Max. operating frequency Hz JSY5000
2-position single/double 5
4-position dual 3-port valve 3
3-position 3
Manual override Non-locking push type
Pilot exhaust type Internal pilot Common exhaust
External pilot (Made to order)
Lubrication Not required
Mounting orientation*2Unrestricted
Impact/Vibration resistance*2m/s2150/30
Coil rated voltage DC 24 V
Allowable voltage fluctuation V ±10% of the rated voltage
Power consumption W Standard 0.4
With power-saving circuit (Made to order) 0.1*3[Inrush 0.4, Holding 0.1]
Surge voltage suppressor Diode (Varistor for non-polar type)
Indicator light LED
*1 The product is IPX9K compliant (protected against high-pressure hot water). However, operation of the valve must be within the specified valve ambient
temperature and fluid temperature range.
*2 Impact resistance: The value at which no malfunction occurs when tested in the axial direction and at right angles to the main valve and the armature in
both energized and de-energized states, once for each condition (Values from the initial stage)
Vibration resistance: The value at which no malfunction occurs in a one-sweep test between 45 and 2000 Hz, performed in both energized and de-
energized states in the axial direction and at right angles to the main valve and the armature (Values from the initial stage)
*3 For details, refer to page 35.
6
JSY5000-H Valve
Sub-plate
Manifold
Exploded View
Sub-plate
Exploded View
Fittings, Plugs,
Tube Releasing Tools
Manifold
Options
Specific Product
Precautions
Made to Order EX430

Manifold Specifications
Type Lead wire Fieldbus (IO-Link)*1
Manifold type Plug-in connector connecting base
SUP/EXH port type Common SUP/EXH
Valve stations 2 to 16 stations
Internal wiring
Positive common
Negative common
(Refer to “Electrical Wiring Specifications” on page 14.)
Negative common
Port size 1(P), 5/3(EA/EB) port G1/2 (Based on ISO 16030)
4(A), 2(B) port G1/4 (Based on ISO 16030)
Enclosure IP69K
(Based on IEC/EN 60529/ISO 20653)
External parts material Resin parts: PA, Metal parts: Stainless steel 316, Rubber parts: EPDM
*1 Refer to page 30 for the Fieldbus type for output (EX430 series) specifications.
Port size Flow rate characteristics Weight: g*1
(n: Number of stations)
1, 5, 3
(P, EA, EB)
4, 2
(A, B)
1 R4, 2 (P RA, B) 4, 2 R5, 3 (A, B REA, EB)
C [dm3/(s·bar)] b C [dm3/(s·bar)] b
G1/2 G1/4 6.80 0.31 7.64 0.23 227 n + 1070 Lead wire type
227 n + 500 Fieldbus type
*1 Weight without fittings. For when a lead wire type cable is 5 m. Add the weight of the valves to be mounted from the table below to find the total weight.
Valve model Type of actuation Weight [g]
JSY5m03-H
2-position Single 86
Double 96
3-position
Closed center
106Exhaust center
Pressure center
4-position Dual 3-port 92
Manifold Flow Rate Characteristics/Weight
Valve Weight Response Time
Valve model Response time [ms]*1
Z type U type
JSY5103-H 40 32
JSY5203-H 19 19
JSY53/4/503-H 46 44
JSY5A/B/C03-H 38*229*2
*1 Based on dynamic performance test, JIS B 8419:2010 (Coil tempera-
ture: 20°C, at rated voltage)
*2 There will be an approx. 10 ms delay on the 2(B) port side due to the
length of the pilot passage.
Connector Wiring Layout
For both Fieldbus and lead wire types, additional valves are sequentially assigned pins on the connector.
This makes it completely unnecessary to disassemble the connector unit.
M Single solenoid valve is installed to all double wiring. (Double wiring specification)
(Manifold specification sheet is not necessary.)
*These diagrams are for the purpose of explanation, and differ from the actual connector wiring.
SOL.b
SOL.a Station 3
SOL.a
Unused terminal
Station 2
SOL.a
SOL.b Station 1
Double solenoid
Station 3
Common (+, –)
Single solenoid
(Double wiring)
Station 2
Double solenoid
Station 1
Solenoid Connector side
(Lead wire)
7
JSY5000-H Series

wqer
wqer
wqer
wqer
Rubber Seal
2-position single
JSY5000-H Series
Valve Construction
2-position double
4-position dual 3-port 3-position closed center/exhaust center/pressure center
2-position single
(A)4 2(B)
1
(P)
3(EB)(EA)5
3-position closed center
(EA)5 1
(P)
3(EB)
(A)4 2(B)
3-position pressure center
(EA)5 1
(P)
3(EB)
(A)4 2(B)
3-position exhaust center
(EA)5 1
(P)
3(EB)
(A)4 2(B)
4-position dual 3-port
N.C. x 2 pcs.
5(EA) 3(EB)1(P)
4(A) 2(B)
N.O. x 2 pcs.
3(EB)5(EA) 1(P)
2(B)4(A)
N.C./N.O. 1 pc. of each
3(EB)5(EA) 1(P)
2(B)4(A)
2-position double
(A)4 2(B)
1
(P)
3(EB)(EA)5
Component Parts
No. Description Material
1 Body Aluminum die-casted
2 Spool valve
Aluminum/HNBR
4-position dual 3-port:
Resin/HNBR
3 Piston Resin
4 Pilot valve —
8
JSY5000-H Valve
Sub-plate
Manifold
Exploded View
Sub-plate
Exploded View
Fittings, Plugs,
Tube Releasing Tools
Manifold
Options
Specific Product
Precautions
Made to Order EX430

Pilot valve assembly
∗1
Gasket
a-side pilot valve
b-side pilot valve
∗1
Socket
Pilot valve mounting screw (M2 x 16.5)
Tightening torque: 0.15 N·m
Pilot valve mounting screw (M2 x 25)
Tightening torque: 0.15 N·m
How to Order Pilot Valves (With a gasket and two mounting screws)
V112 A
Rated voltage
Coil type
¡Remove the pilot valve mounting screws.
¡Remove the pilot valve in the direction indicated by the arrow.
*1 Ensure the gasket is mounted, and take care not to bend the socket.
*Assemble by following the removal procedure in reverse.
How to replace pilot valves
1. The coil specification and voltage (including
light/surge voltage suppressor) cannot be
changed by changing the pilot valve.
2. When selecting the standard coil type, it is
not possible to change to the power-saving
circuit type.
Caution
Nil Standard
T
With power-saving circuit
(Made to order)
524 VDC
JSY5000-H Series
Valve Replacement Parts: Pilot Valve
5
9