SMC Networks 10-AW Series User manual

Accessory part no.
Accessory
Bracket assembly Note 8)
Pressure gauge Note 9)
10-/21-AW20
AW20P-270AS
G49-10-첸01
G49-2-첸01
Filter regulator
Series AW
1.0MPa
0.2MPa
10-/21-AW30
AR30P-270AS
G49-10-첸01
G49-2-첸01
10-/21-AW40
AR40P-270AS
G49-10-첸02
G49-2-첸02
10-/21-AW40-06
AR40P-270AS
G49-10-첸02
G49-2-첸02
0330 JN
∗"J" must always be selected.
BGAW21 F
0330 JNBG10 F
Option
Accessory Note 3)
Body size
Thread type
Filter regulator
Copper, fluorine and
silicon-free +
Low particle generation
Clean series
Symbol
Nil
B
G
Note 4)
H
Description
—
With bracket
—
20 to 40
20 to 40
20 to 40
Note 3) Optional parts are not assembled and
are supplied loose at the time of
shipment.
Note 4) Pressure gauge mounting screw is 1/8
for size 20 and 30, and 1/4 for size
40. Pressure gauge is G49 type.
20 30 40
Note 1) Drain guide is NPT 1/8 (applicable
to size 20), and NPT 1/4 (applicable
to size 30 and 40).
Note 2) Drain guide is G 1/8 (applicable to
size 20), and G 1/4 (applicable to
size 30 and 40).
Nil
NNote 1)
FNote 2)
Rc
NPT
G
Port size
Symbol
01
02
03
04
06
Port
size
1/8
1/4
3/8
1/2
3/4
20
앬
앬
—
—
—
30
—
앬
앬
—
—
40
—
앬
앬
앬
앬
Body size
0.02 to 0.2 MPa setting
Metal bowl
Nylon bowl
Metal bowl with level gauge
With bowl guard
Drain guide 1/8
Drain guide 1/4
Non-relieving
Flow direction: Right to left
20 to 40
20 to 40
20 to 40
30, 40
20
20
30, 40
20 to 40
20 to 40
20 to 40
1
Note 5)
2
6
8
C
J
Note 6)
N
R
Z
Note 7)
Description Symbol
When more than one specification is required, indicate in ascending alphanumeric order.
Note 5) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of 0.2 MPa or more. Note 6) Without a valve function.
Note 7) For NPT thread type. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.)
Accessory
Optional specifications
Accessory/Optional specifications
Combination
B
G
H
–1
–2
–6
–8
–C
–J
–N
–R
–Z
10-/21-AW20 BGH1 2 6 8C NR JZ 10-/21-AW30, 40
Applicable filter regulatorOptional specificationsAccessory
Symbol
Air
1.5 MPa
1.0 MPa
0.05 to 0.85 MPa
Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR))
–5 to 60°C (No freezing)
5 µm
Relieving type
10-: Grade 1
21-: Grade 1
Model
Port size
Fluid
Proof pressure
Maximum operating pressure
Set pressure range
Pressure gauge connection port size
Relief pressure
Ambient and fluid temperature
Nominal filtration rating
Drain capacity (cm3)
Drain guide port size
Construction
Grease
10-/21-AW20
1/8
8
1/8
10-/21-AW30
1/8
25
1/4
10-/21-AW40
1/4
45
1/4
10-/21-AW40-06
1/4
45
1/4
Standard specifications
1/8, 1/4 1/4, 3/8 1/4, 3/8, 1/2 3/4
How to Order
Note 8) Assembly includes a bracket and set nuts. Note 9) 첸in part numbers for a pressure gauge indicates a type of connection thread. No indication is necessary for R; however, indicate N for NPT.
10-
21-
Particle generation grade
(Refer to front matter pages 13 to 22 for details.)
AW
10-: Fluorine grease
21-: Lithium soap based grease
772
With bracket
Round pressure gauge
With set nut
0.02 to 0.2 MPa setting
Metal bowl
Nylon bowl
Metal bowl with level gauge
With bowl guard
Drain guide
Non-relieving type
Flow direction: Right to left
Applicable
model
Applicable
model
With round
pressure gauge
(Without limit
indicator)
With set nut
(For panel mount)
Name plate, caution plate
for bowl, and pressure gauge
in imperial units (PSI, °F)
Applicable model
Accessory/Optional specifications
combinations Varies depending on the model Available only with NPT thread
Combination available Combination not available
Name plate, caution plate for bowl, and pressure gauge
in imperial units (PSI, °F)

Air cylinder
Rotary actuatorAir gripper
Directional control
valve
Fittings & TubingPressure switchClean gas filter Flow control
equipment
Filter, Pressure
control equipment
Air preparation
equipment
AW20
AW30 to 40-06
Metal bowl
10-/21-AW20 10-/21-AW30 to 40-06
With bowl guard Metal bowl with level gaugeMetal bowl
Applicable model
Optional specifications
Dimensions
Dimensions
AW
Accessory specifications
Standard specifications
Port sizeModel
A
40
53
70
75
B
164
208
246
249
C
73
86
92
93
D
52
59
75
75
E
—
30
38
38
F
11
10.5
10.5
8
G
25
25
29
30.5
H
40
55
80
80
J
63
67
75
75
K
5
3.5
1.5
1.2
M
30
41
50
50
N
34
40
54
54
P
44
46
54
56
Q
5.4
6.5
8.5
8.5
S
15.4
8
10.5
10.5
T
55
53
70
70
U
2.3
2.3
2.3
2.3
V
30
31
35.5
37
W
28.5
38.5
42.5
42.5
Y
14
19
21
21
Z
6
7
7
7
AA
M28 x 1
M38 x 1.5
M42 x 1.5
M42 x 1.5
Model
1/8, 1/4
1/4, 3/8
1/4, 3/8, 1/2
3/4
Pressure
gauge
port size
1/8
1/8
1/4
1/4
Bracket mounting size Panel mount
Optional specifications
B
164
—
—
—
B
167
208
246
249
B
—
228
266
269
With bowl guard Metal bowl Metal bowl with level gauge
Pressure gauge
(Option)
Min. clearance for maintenance
Min. clearance for maintenance
Pressure gauge port size
Z
Y
T
S
AF
Q
NAA
W
Bracket
(Option)
Drain
Drain
Applicable tubing ø6/4
J
K
DU
M
ø44
G
V
P
C
B
H
1/8
Hexagon width across flats 14
Port size
OUT
Pressure gauge
(Option)
Pressure gauge
connection port size
ø44
Z
Y
W
T
S
Q
AA
N
Bracket
(Option)
AF
Applicable tubing ø6/4
OUT
JM
D
K
U
E
G
V
P
C
BH
1/4
Hexagon width across flats 17
Port size
Panel fitting dimension
Panel fitting dimension
Plate thickness
10-/21-AW20: Max. 3.5
Plate thickness
10-/21-AW30: Max. 3.5
10-/21-AW40: Max. 5
IN OUT
IN OUT
IN OUT
IN OUT
B
B B
B
10-/21-AW20
10-/21-AW30
10-/21-AW40
10-/21-AW40-06
10-/21-AW20
10-/21-AW30
10-/21-AW40
10-/21-AW40-06
10-
21-
10-
21-
10-
21-
773
With pressure
gauge
Filter regulator

Filter regulator with back flow mechanism
Series AW 첸 K
30AW21 K
Filter regulator
With backflow
mechanism
Copper, fluorine and
silicon-free +
Low particle generation
Clean series
Accessory part no.
Accessory
Bracket assembly Note 8)
Pressure gauge Note 9)
10-/21-AW20K
AW20P-270AS
G49-10-첸01
G49-2-첸01
1.0MPa
0.2MPa
10-/21-AW30K
AR30P-270AS
G49-10-첸01
G49-2-첸01
10-/21-AW40K
AR40P-270AS
G49-10첸02
G49-2첸02
10-/21-AW40K-06
AR40P-270AS
G49-10-첸02
G49-2-첸02
03 JN
∗"J" must always be selected.
BG
F
30AW10 K03 JNBG
F
Option
Accessory Note 3)
Body size
Thread type
Symbol
Nil
B
G
Note 4)
H
—
20 to 40
20 to 40
20 to 40
Note 3) Optional parts are not
assembled and are supplied
loose at the time of shipment.
Note 4) Pressure gauge mounting
screw is 1/8 for size 20 and
30, and 1/4 for size 40.
Pressure gauge is G49 type.
20 30 40
Note 1) Drain guide is NPT 1/8 (applicable
to size 20), and NPT 1/4 (applicable
to size 30 and 40).
Note 2) Drain guide is G 1/8 (applicable to
size 20), and G 1/4 (applicable to
size 30 and 40).
Nil
NNote 1)
FNote 2)
Rc
NPT
G
Port size
Symbol
01
02
03
04
06
Port
size
1/8
1/4
3/8
1/2
3/4
20
앬
앬
—
—
—
30
—
앬
앬
—
—
40
—
앬
앬
앬
앬
Body size
0.02 to 0.2 MPa setting
Metal bowl
Nylon bowl
Metal bowl with level gauge
With bowl guard
Drain guide 1/8
Drain guide 1/4
Non-relieving type
Flow direction: Right to left
20 to 40
20 to 40
20 to 40
30, 40
20
20
30, 40
20 to 40
20 to 40
20 to 40
1
Note 5)
2
6
8
C
J
Note 6)
N
R
Z
Note 7)
DescriptionSymbol
When more than one specification is required, indicate in ascending alphanumeric order.
Note 5) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of 0.2 MPa or more. Note 6) Without a valve function.
Note 7) For NPT thread type. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.).
Accessory
Optional specifications
Accessory/Optional specifications
Combination
B
G
H
–1
–2
–6
–8
–C
–J
–N
–R
–Z
10-/21-AW20K BGH1268C NR JZ 10-/21-AW30K, 40K
Applicable filter regulator
with backflow mechanism
Optional specificationsAccessory
Symbol
Air
1.5 MPa
1.0 MPa
0.05 to 0.85 MPa
Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR))
–5 to 60°C (No freezing)
5 µm
Relieving type
10-: Fluorine grease
21-: Lithium soap based grease
10-: Grade 1
21-: Grade 1
Model
Port size
Fluid
Proof pressure
Maximum operating pressure
Set pressure range
Pressure gauge connection port size
Relief pressure
Ambient and fluid temperature
Nominal filtration rating
Drain capacity (cm3)
Drain guide port size
Construction
Grease
10-/21-AW20K
1/8
8
1/8
10-/21-AW30K
1/8
25
1/4
10-/21-AW40K
1/4
45
1/4
10-/21-AW40K-06
1/4
45
1/4
Standard specifications
1/8, 1/4 1/4, 3/8 1/4, 3/8, 1/2 3/4
Applicable model
How to Order
Description
—
With bracket
Note 8) Assembly includes a bracket and set nuts. Note 9) 첸in part numbers for a pressure gauge indicates a type of connection thread. No indication is necessary for R; however, indicate N for NPT.
10-
21-
Particle generation grade
(Refer to front matter pages 13 to 22 for details.)
774
With bracket
Round pressure gauge
With set nut
0.02 to 0.2 MPa setting
Metal bowl
Nylon bowl
Metal bowl with level gauge
With bowl guard
Drain guide
Non-relieving type
Flow direction: Right to left
With round
pressure gauge
(Without limit
indicator)
With set nut
(For panel mount)
Name plate, caution plate
for bowl, and pressure gauge
in imperial units (PSI, °F)
Accessory/Optional specifications
combinations Varies depending on the model Available only with NPT thread
Combination available Combination not available
Applicable
model
Applicable
model
Name plate, caution plate for bowl, and pressure gauge
in imperial units (PSI, °F)

Metal bowl
10-/21-AW20K 10-/21-AW30K to 40K-06
With bowl guard Metal bowl with level gaugeMetal bowl
Applicable model
Optional specifications
Dimensions
Dimensions
AW 첸 K
Accessory specifications
Standard specifications
Port sizeModel
A
40
53
70
75
B
164
208
246
249
C
73
86
92
93
D
52
59
75
75
E
—
30
38
38
F
11
10.5
10.5
8
G
25
25
29
30.5
H
40
55
80
80
J
63
67
75
75
K
5
3.5
1.5
1.2
M
30
41
50
50
N
34
40
54
54
P
44
46
54
56
Q
5.4
6.5
8.5
8.5
S
15.4
8
10.5
10.5
T
55
53
70
70
U
2.3
2.3
2.3
2.3
V
30
31
35.5
37
W
28.5
38.5
42.5
42.5
Y
14
19
21
21
Z
6
7
7
7
AA
M28 x 1
M38 x 1.5
M42 x 1.5
M42 x 1.5
1/8, 1/4
1/4, 3/8
1/4, 3/8, 1/2
3/4
Pressure
gauge
port size
1/8
1/8
1/4
1/4
Bracket mounting size Panel mount
Optional specifications
B
164
—
—
—
B
167
208
246
249
B
—
228
266
269
With bowl guard Metal bowl Metal bowl with level gauge
AW20K
AW30K to 40K-06
Pressure gauge
(Option)
Clearance for maintenance
Clearance for maintenance
Pressure gauge port size
T
S
AF
Q
NAA
Bracket
(Option)
Drain
Applicable tubing ø6/4
J
K
DU
M
ø44
G
V
P
C
B
H
1/8
Hexagon width across flats 14
Port size
OUT
Pressure gauge
(Option)
Pressure gauge port size
ø44
T
S
Q
AA
N
Bracket
(Option)
AF
Applicable tubing ø6/4
OUT
JM
D
K
U
E
G
V
P
C
BH
1/4
Hexagon width across flats 17
Port size
Plate thickness
10-/21-AW20K: Max. 3.5
Z
Y
W
Panel fitting dimension
IN OUT
Plate thickness
10-/21-AW30K: Max. 3.5
10-/21-AW40K: Max. 5
Drain
Z
Y
W
Panel fitting dimension
IN OUT
IN OUT
IN OUT
Model
B
B B
B
10-/21-AW20K
10-/21-AW30K
10-/21-AW40K
10-/21-AW40K-06
10-/21-AW20K
10-/21-AW30K
10-/21-AW40K
10-/21-AW40K-06
10-
21-
10-
21-
10-
21-
775
Filter regulator with back flow mechanism
With pressure
gauge
Air cylinder
Rotary actuatorAir gripper
Directional control
valve
Fittings & TubingPressure switchClean gas filter Flow control
equipment
Filter, Pressure
control equipment
Air preparation
equipment

Design
1. The standard bowl for the air filter and filter regulator are made of
polycarbonate. Do not use in an environment where they are
exposed to or come in contact with organic solvents, chemicals,
cutting oil, synthetic oil, ester based compressor oil, alkali, and
thread lock solutions.
2. Avoid applications where pressurized air is frequently introduced
to and released from the standard bowl of an air filter, or filter
regulator. It may cause the bowl to be damaged. Use of a metal
bowl is recommended for such applications.
3. Regulator and filter regulator
Be sure to install a safety device to prevent damage or
malfunction of the outlet side components when the output
pressure exceeds the set pressure value.
1. Select a model that is suitable for desired purity by referring to the
SMC's Best Pneumatics catalog.
2. Components cannot be used for applications that are outside the
range of specifications. Please consult with SMC when you
anticipate using the component outside the range of its
specifications (such as temperature and pressure).
3. Mist separator and micro mist separator
Design the system so that the mist separator and micro-mist
separator are installed where there is less pulsation. A pressure
difference between internal and external pressure inside the
element should be kept within 0.1 MPa, as exceeding this value
can cause damage.
4. Regulator and filter regulator
Air consumption is 0.1 l/min (ANR) or less under standard
specifications. Please consult with SMC, if this value is not
allowable.
1. The grease (10-: Fluorine, 21-: Mineral) used on internal sliding
parts and seals may run down to outlet side components. Please
consult with SMC if this is not desirable.
2. Regulator and filter regulator
1) Residual pressure release (outlet pressure release) is not
complete by releasing the inlet pressure. To release residual
pressure, select a model with a back flow mechanism. Using a
model without a back flow mechanism makes for inconsistent
residual pressure release (i.e., residual pressure may or may
not be released) depending upon the operating conditions.
2) Please contact SMC if air will not be consumed in the system
for a long period of time, or if the outlet side will be used with a
sealed circuit and a balanced circuit, as this may cause the set
pressure of the outlet side to fluctuate.
3) Set the regulating pressure range for the outlet pressure of the
regulator in a range that is 85% or less of the inlet pressure. If
set to above 85%, the outlet pressure will be easily affected by
fluctuations in the flow rate and inlet pressure, and become
unstable.
4) A safety margin is calculated into the maximum set pressure
range appearing in the catalog's specification table. Therefore,
the outlet pressure may exceed the set pressure.
5) Please contact SMC when a circuit requires relief sensitivity or
setting accuracy with high precision.
Selection
F.R. Precautions 1
Be sure to read before handling.
800
Warning Warning
Caution

Air cylinder
Rotary actuatorAir gripper
Directional control
valve
Fittings & TubingPressure switchClean gas filter Flow control
equipment
Filter, Pressure
control equipment
Air preparation
equipment
Mounting
1. To avoid reversed connections of the air inlet/outlet, make
connections after confirming the "IN/OUT" mark or arrows that
indicate the direction of air flow. Reversed connections can cause
malfunction.
2. Components with a bowl, e.g., air filter, filter regulator must be
installed vertically with the bowl downward so that faulty drain
discharge and dripping can be verified.
3. Ensure sufficient top, bottom, and front clearance for
maintenance and operation of each component. Refer to the
dimensions section for the minimum clearance for each
component.
4. Regulator and filter regulator
Be sure to unlock the knob before adjusting the pressure and to
lock it after the pressure is set.
5. Drain piping
1) The drain guide bowl of a filter or filter regulator is not provided
with a valve function to exhaust drainage. Install valves onto
the drain guide before supplying air to discharge air and
drainage.
2) When piping the drain guide bowl of the filter or filter regulator,
first secure the drain guide with a wrench. Failure to secure the
drain guide may result in bowl damage.
1. When there is excessive drainage
Install the dryer or water separator (Drain Catch) before the air
filter or filter regulator.
Air supply
Adjustment
1. Regulator and filter regulator
1) Set the regulator while verifying the displayed values of the
inlet and outlet pressure gauges. Turning the knob excessively
can cause damage to the internal parts.
2) Do not use a tool on the pressure regulator knob as this can
cause damage. It must be operated manually.
1. Regulator and filter regulator
1) Be sure to check the inlet pressure before setting the outlet
pressure.
2) The pressure gauge included with regulators for 0.02 to 0.2
MPa setting is for up to 0.2 MPa only. Do not apply pressure
exceeding 0.2 MPa. It can damage the pressure gauge.
3) To set the pressure using the knob, turn the knob in the
direction that increases pressure and lock the knob after the
pressure is set. If this is done in the direction that decreases
pressure, the pressure may drop from the original set
pressure. Turning the knob clockwise increases the outlet
pressure, and turning it counterclockwise reduces the
pressure.
1. To screw piping materials into components, tighten with a
recommended tightening torque while holding the female thread
side. If the minimum tightening torque is not observed, this can
cause a looseness and seal failure. On the other hand, excess
tightening torque can cause damage to the thread. Furthermore,
tightening without holding the female thread side can cause
damage due to the excess force that is applied directly to the
piping bracket.
F.R. Precautions 2
Be sure to read before handling.
Recommended tightening torque
Torque
1/4
12 to 14
1/8
7 to 9
3/4
28 to 30
1
36 to 38
3/8
22 to 24
1/2
28 to 30
Unit: N·m
801
Warning
Caution
Caution
Caution
Piping
Warning
Connection
thread

F.R. Precautions 3
Be sure to read before handling.
Maintenance
1. When disassembly or installation is required during the
maintenance, repair, or replacement of a device, be sure to follow
the instructions provided in the instruction manual or safety
instructions in this catalog.
2. Perform periodical inspections to detect any cracks, scratches, or
other deterioration of the transparent resin bowl of the air filter
and filter regulator.
Replace with a new bowl or metal bowl when any kind of
deterioration is found, otherwise this can cause damage.
3. Perform periodical inspections to detect dirt on the transparent
resin bowl of the air filter and filter regulator. When you find dirt
on any of the above devices, clean with a household neutral
detergent. Do not use other cleaning agents, otherwise this can
cause damage.
4. Air filter
1) Replace the element every 2 years or when the pressure drop
becomes 0.1 MPa, whichever comes first, to prevent damage
to the element.
2) Release accumulated condensate periodically before it reaches
the maximum capacity. Condensate that flows out to the outlet
side can cause malfunctions.
5. Mist separator and micro mist separator
1) Replace the element every 2 years or when the pressure drop
becomes 0.1 MPa, whichever comes first, to prevent damage
to the element.
2) Release accumulated condensate periodically before it reaches
the maximum capacity. Condensate that flows out to the outlet
side can cause malfunctions.
1. Perform periodical inspections of the filter element and replace it
as necessary. Check the element whenever the outlet pressure
drops below normal or air does not flow smoothly during
operation.
2. Regulator and filter regulator
Check the sliding part or seat of the internal valve when a setting
malfunction or relief leakage occur and temporary or emergency
repairs need to be made.
802
Warning
Caution