Sony Ipels PCS-G50 User manual

VIDEO COMMUNICATION SYSTEM
PCS-G50
PCS-G50P
COMMUNICATION TERMINAL
PCS-PG50
PCS-PG50P
SERVICE MANUAL
1st Edition

PCS-G50/G50P
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

PCS-G50/G50P 1
Table of Contents
Manual Structure
Purpose of this manual .............................................................................................. 5
Related manuals......................................................................................................... 5
Contents ..................................................................................................................... 6
Trademarks ................................................................................................................ 6
1. Service Overview
1-1. System Configuration..................................................................................1-1
1-2. Power Supply ..............................................................................................1-1
1-3. Board Location............................................................................................1-2
1-4. Removing/Reattaching the Cabinets ...........................................................1-2
1-4-1. Top Cover Assembly..................................................................1-2
1-4-2. Side Panel and Lower Panel Assembly......................................1-3
1-4-3. Front Panel Assembly and Door Assembly ...............................1-3
1-5. Connectors and Cables ................................................................................1-4
1-6. Signal Inputs and Outputs ...........................................................................1-5
1-6-1. PCS-PG50/PG50P......................................................................1-5
1-7. Unleaded Solder ..........................................................................................1-7
2. Replacement of Main Parts and Boards
2-1. Replacement of Main Parts .........................................................................2-1
2-1-1. DC Fan .......................................................................................2-1
2-1-2. Speaker .......................................................................................2-2
2-2. Replacement of Boards ...............................................................................2-3
2-2-1. CN-2635 Board ..........................................................................2-3
2-2-2. MS-73 Board ..............................................................................2-4
2-2-3. DSP-113 Board ..........................................................................2-5
2-2-4. PS-686 Board .............................................................................2-6
2-2-5. CPU-382 Board .......................................................................... 2-7
2-2-6. LED-433 Board .......................................................................... 2-8
2-2-7. SW-1259 Board..........................................................................2-9
3. Operation Description
3-1. Operation Description .................................................................................3-1
3-1-1. Interface Between Equipment ....................................................3-1
3-1-2. Main Functions of Video Communication System
(PCS-G50/G50P)........................................................................3-2
3-2. Circuit Description of PCS-PG50/PG50P...................................................3-6

PCS-G50/G50P
2
4. Operation Check and Troubleshooting
4-1. Self-diagnosis Function...............................................................................4-1
4-1-1. Connecting the Terminal PC ......................................................4-1
4-1-2. Starting the Diag Mode ..............................................................4-1
4-1-3. Description of Terms and Symbols ............................................4-2
4-1-4. Operation Check in Self-diagnosis Mode ..................................4-3
4-1-5. Flowchart at NG (Self-diagnosis failure) ...................................4-8
4-2. Operation Check in Diag Mode ................................................................4-25
4-2-1. LED Light on Check ................................................................4-25
4-2-2. MIC Detection Check ..............................................................4-26
4-2-3. MIC IN Signal Check...............................................................4-26
4-2-4. AUX IN Signal Check .............................................................4-27
4-2-5. LINE IN Signal Check .............................................................4-27
4-2-6. Video Output Check.................................................................4-27
4-2-7. Camera Input Check.................................................................4-27
4-2-8. Video Input Check ...................................................................4-28
4-3. Operation Check in Application Mode (Normal Operation) ....................4-28
4-3-1. Network Interface Check .........................................................4-28
4-3-2. Initial Setting Check.................................................................4-28
4-3-3. Remote Commander and Operation Sound Check ..................4-29
4-3-4. Video Output Check.................................................................4-29
4-3-5. USB Interface Check................................................................4-30
4-3-6. Ringer Sound Check ................................................................4-30
4-3-7. MIC Mute Check......................................................................4-31
4-4. Installing Application Software ................................................................4-32
4-4-1. Download by Using Ftp ...........................................................4-32
4-4-2. Download by Using Memory Stick..........................................4-33
5. Spare Parts
5-1. Notes on Repair Parts..................................................................................5-1
5-2. Exploded View............................................................................................5-2
5-3. Electrical Parts List .....................................................................................5-4
5-4. Frame List .................................................................................................5-46
5-5. Supplied Accessories ................................................................................5-46
6. Semiconductor Pin Assignments

PCS-G50/G50P 3
7. Schematic Diagrams
CN-2635 ......................................................................................................7-1
CPU-382......................................................................................................7-2
DSP-113 ....................................................................................................7-30
PS-686 .......................................................................................................7-53
Frame Wiring ............................................................................................7-56
LED-433 ...........................................................................................7-56
MS-73 ...............................................................................................7-56
SW-1259 ...........................................................................................7-56
8. Board Layouts
CN-2635 ......................................................................................................8-3
CPU-382......................................................................................................8-4
DSP-113 ......................................................................................................8-8
LED-433....................................................................................................8-12
MS-73........................................................................................................8-12
SW-1259 ...................................................................................................8-14
PS-686 .......................................................................................................8-13

5
PCS-G50/G50P
Manual Structure
Purpose of this manual This manual is the Service manual of the following models.
Video Communication System PCS-G50/G50P
.Communication Terminal PCS-PG50/PG50P
This manual contains servicing information regarding parts replacement, circuit
operations, troubleshooting, semiconductor pin assignments, spare parts, board
layouts, and schematic diagrams.
For the information of camera unit supplied with PCS-G50/G50P, refer to the
service manual of PCSA-CG70/CG70P.
Related manuals Besides this “Service manual”, the following manuals are available.
..
..
.“Operating Instructions” and “Operating Instructions for Web Control
Function” PDF (Included in the CD-ROM Supplied with the unit)
This manual describes the information on installing and web control function of
the unit.
Part No. : 3-872-364-0X
..
..
.Operation Guide (Supplied with the unit)
This manual describes the information required for the application and operation
of the unit.
Additionally, this manual is included in the CD-ROM supplied with the unit.
Part No. : 3-872-303-0X
..
..
.System Integration Manual (Available on Request)
This manual describes the initialization on installing, opening test, and technical
data.
Part No. : 9-955-144-0X
..
..
.“Semiconductor Pin Assignments” CD-ROM (Available on request)
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in the unit.
Semiconductors that cannot be searched for on this CD-ROM (Latest edition at the
time of issue of this manual.) are listed in the service manual for the unit. The
service manual contains a complete list of all semiconductors and their ID Nos.,
and thus should be used together with the CD-ROM.
Part number: 9-968-546-XX

6PCS-G50/G50P
Contents The following is a summary of all the sections for understanding the contents of this
manual.
Section 1 Service Overview
Describes the system configuration, power source, board layouts, removal and
installation of cabinet, matching connectors and cables, input/output signals of
connectors.
Section 2 Replacement of Main Parts and Boards
Explains the replacement of mechanical parts and circuit boards of the unit.
Section 3 Operation Description
Illustrates the block diagrams which show the function and signal flow, and de-
scribes the outlines of the circuits.
Section 4 Operation Check and Troubleshooting
Explains how to perform operation checks and the measures against trouble.
Section 5 Spare Parts
Describes the exploded views, the mechanical parts list, and the electrical list.
Section 6 Semiconductor Pin Assignments
This section contains information on semiconductors used for the unit.
It includes a complete list of the semiconductors and their ID Nos. for retrieving
information on “Semiconductor Pin Assignments”CD-ROM, which is available
separately.
Please refer to this section together with the “Semiconductor Pin Assignments”CD-
ROM.
Information on the semiconductors not contained in the latest CD-ROM at the time
of issue of this manual, if any, is given in this section as well.
Section 7 Schematic Diagrams
Describes the schematic diagrams and frame wiring of each board.
Section 8 Board Layouts
Describes the board layouts and locations of components.
Trademarks Trademarks and registered trademarks used in this manual are follows.
.Memory Stick is trademark of Sony Corporation.
.IPELA is a registered trademark of Sony Corporation.
Other system names, product names, and company names appearing in this manual
are trademarks or registered trademarks of their respective holders.

PCS-G50/G50P 1-1
1-1. System Configuration
PCS-G50/G50P (Communication System)
This system is composed of the PCS-PG50/PG50P (Com-
munication terminal) and PCSA-CG70/CG70P (Camera
unit).
.PCS-PG50/PG50P (Communication terminal)
.PCS-RG70 (Remote commander)
.PCS-AC19V6 (AC adaptor)
.PCSA-CG70/CG70P (Camera unit)
.PCS-A1 (MIC unit)
Option
.PCSA-B384S/B768S (ISDN unit)
.PCSA-DSB1S (Data solution box)
.PCS-A1 (Microphone)
.PCSA-A3 (Microphone)
.PCS-DS150 (Document stand)
.CTE-600 (Communication transducer)
.PCSA-SP1 (SIP software)
.PCSA-A7P4 (Microphones)
.PCSA-STMG70 (Stand)
.PCSA-STCG70 (Camera stand)
Exclusive Option
.PCSA-M3G50 (H.323 MCU software)
.PCSA-M0G50 (H.320 MCU software)
Service tool
.H.320 MCU10 copy software (for PCS-G50/G50P)
J-6560-100-A
.H.323 MCU10 copy software (for PCS-G50/G50P)
J-6560-110-A
Section 1
Service Overview
1-2. Power Supply
In this system, the power is supplied to each device by the
AC adaptor connected to the PCS-PG50/PG50P.
Therefore, before repairing or replacing the parts, turn off
the power of the PCS-PG50/PG50P and disconnect the
power cord from the AC adaptor.
At the repair service, it is recommended to use the AC
adaptor or AC power cord that are supplied with the unit.
w
.Use the approved Power Cord (3-core mains lead)/
Appliance Connector/Plug with earthing-contacts that
conforms to the safety regulations of each country if
applicable.
.Use the Power Cord (3-core mains lead)/Appliance
Connector/Plug conforming to the proper ratings (Volt-
age, Ampere).
If you have questions on the use of the above Power Cord/
Appliance Connector/Plug, please contact your local Sony
Sales Office/Service Center.
w
Never use an injured power cord.
For customers in the North America (USA and
Canada)
Power cord, 125 V, 7 A (2.0 m): !1-757-562-61
For customers in European countries except the
United Kingdom
Power cord, 250 V, 2.5 A (0.75 m): !1-575-131-61
For customers in China
Power cord, 250 V, 2.5 A (0.75 m): !1-782-476-22

PCS-G50/G50P
1-2
PS-686 board
SW-1259 board
LED-433 board
MS-73 board CN-2635 board
CPU-382 board
DSP-113 board
Upper panel assembly
Top cover
assembly
B3 x6
B3 x6
PSW3 x6
PSW3 x6
1-3. Board Location 1-4. Removing/Reattaching the Cabinets
1-4-1. Top Cover Assembly
Removal
1. Remove the two screws (B3 x6), and remove the
upper panel assembly in the direction of the arrow.
2. Remove the seven screws (PSW3 x6), and lift the top
cover assembly.
Installation
3. Reattach the top cover assembly in the reverse order of
steps 1 and 2.

PCS-G50/G50P 1-3
Lower panel assembly
Side panel (R)
Side panel (L)
B3 x6
B3 x6
B3 x6
B3 x6
1-4-2. Side Panel and Lower Panel Assembly
Removal
1. Remove each screw from both the right and the left
sides, and remove each side panel in the direction of
the arrow.
2. Remove the two screws, and remove the lower panel
assembly in the direction of the arrow.
Installation
3. Reattach the side panels and the lower panel assembly
in the reverse order of steps 1 and 2.
1-4-3. Front Panel Assembly and Door
Assembly
Removal
1. Remove the upper panel assembly.
(Refer to step 1 in Section 1-4-1.)
2. Remove the front panel assembly in the direction of
the arrow.
3. Release the four hooks of the door assembly, and
remove the door assembly from the front panel
assembly.
Installation
4. Reattach the door assembly and the front panel
assembly in the reverse order of steps 2 and 3.
5. Reattach the upper panel assembly.
(Refer to Section 1-4-1.)
B3 x6
B3 x6
Front panel assembly
Door assembly
Hooks

PCS-G50/G50P
1-4
1-5. Connectors and Cables
When connecting an external cable to the connector of each unit, use the following connector (or cable),
or the equivalent.
PCS-PG50/PG50P
Panel indication Matching connector/cable Part No.
AUDIO OUT (MIXED) Audio connecting cord (supplied accessory) 1-765-258-31
AUDIO OUT
AUDIO IN AUX Audio phono plug (commercially available) —
AUDIO IN LINE
MIC 1/2 IN ø3.5 mm mini-stereo phone plug (commercially available) —
DC 19.5 V AC adaptor PCS-AC19V6 (supplied accessory) !1-479-076-11
IR OUT 1/2 IR repeater (supplied accessory) 1-467-685-22
CTRL-S Remote control receiver*21-478-966-11
VIDEO OUT AUX Video phono plug (commercially available) —
VIDEO OUT MONITOR1/2 S video cable (supplied accessory) 1-776-078-42
VIDEO IN CAMERA Camera cable*11-830-186-11
VIDEO IN AUX IN Video cable with connector (supplied accessory) 1-757-517-11
AUX CONTROL D-SUB 9P MALE 1-560-651-00
or D-SUB 9P RS-232C cable —
RGB OUT Display cable (commercially available) —
100BASE-TX/10BASE-T UTP CAT5 straight cable —
DSB Connecting cord 1-827-377-11
ISDN UNIT Interface cable 1-827-406-11
Memory Stick slot Memory Stick —
WHITE BOARD KOKUYO mimio Xi —
EC-MIC 1/2 MIC cable (1.5 m)*21-830-347-11
MIC cable (8 m)*21-830-347-21
*1: Supplied with the camera unit of PCS-G50/G50P.
*2: Supplied with PCSA-A7P4.

PCS-G50/G50P 1-5
15 9
81
4
23 1
(MIXED)
AUX
AUX
MONITOR
LINE
AUX CONTROL
VIDEO OUT
AUDIO OUT AUDIO IN
MIC MAIN
EC-MIC
CTRL-S RGB OUT DSB ISDN UNIT
IR OUT
12
12
12
12
DC 19.5V
CAMERA AUXIN
WHITE
BOARD
100BASE-TX/
10BASE-T
(PLUG IN POWER)
12390
!\!]![!,!=!'87645!-
!;
1-6. Signal Inputs and Outputs
1-6-1. PCS-PG50/PG50P
JACK
1 AUDIO OUT (MIXED) 0 ±6.0 dBs, Zo <500 Z
AUDIO OUT
2AUDIO IN AUX 0 dBs reference, Zi = 10 kZ
AUDIO IN LINE
3MIC 1/2 IN _40 dBs reference, Zi = 4.7 kZ±30 %
Phantom power supply: 2.5 V ±20 %
4DC 19.5 V UNREG +19.5 V DC
5IR OUT 1/2 SIRCS IR output
6CTRL-S SIRCS IR input
7VIDEO OUT AUX 1.0 V p-p, 75 Z
88
88
8VIDEO OUT MONITOR MAIN/SUB: MINI DIN 4-pin
(External view)
Pin No. Signal name Remarks
1 GND Analog GND
2 GND Analog GND
3 Y Luminance signal
4 C Chroma signal
99
99
9VIDEO IN CAMERA: 15-pin (female)
(External view)
Pin No. Signal name Remarks
1 Y Luminance signal
2 Y.GND For luminance signal GND
3 C Chroma signal
4 C.GND For chroma signal GND
5 Video Video signal
6 Video.GND For video signal GND
7 RXD Receive data
8 TXD Transmit data
9 19.5 V 19.5 V
10 MIC+MIC audio (+)
11 MIC_MIC audio (_)
12 SIRCS Remote control data
13 DTR Date terminal ready signal
14 STANDBY Standby signal
15 GND GND
!/!/
!/!/
!/ VIDEO IN AUX IN: MINI DIN 7-pin
(External view)
Pin No. Signal name Remarks
1 Y.GND For luminance signal GND
2 C.GND For chroma signal GND
3 Y Luminance signal
4 C Chroma signal
5 COMP.GND For composite signal GND
6 COMP.GND For composite signal GND
7 COMP Composite signal

PCS-G50/G50P
1-6
9 15
18
18
15 11
51
10 6
6 9
15
!-!-
!-!-
!- AUX CONTROL: 9-pin (female)
(External view)
Pin No. Signal name Remarks
1 CD: Data Carrier Detect (Input)
2 RXD: Received Data (Input) Receive data
3 TXD: Transmitted Data (Output) Transmit data
4 DTR: Data Terminal Ready (Output) *1
5 SG: Signal Ground Digital GND
6 DSR: Data Set Ready (Input)
7 RTS: Request to Send (Output) *2
8 CTS: Clear to Send (Input)
9RI NC
*1: Through output of CD (pin 1) or DSR (pin 6)
*2: Through output of CTS (pin 8)
!=!=
!=!=
!= RGB OUT: 15-pin (female)
(External view)
Pin No. Signal name Remarks
1 RED R (red) signal
2 GREEN G (green) signal
3 BLUE B (blue) signal
4NC _
5 GND GND
6 RED.GND For R (red) signal GND
7 GREEN.GND For G (green) signal GND
8 BLUE.GND For B (blue) signal GND
9NC _
10 SYNC.GND For sync signal GND
11 NC _
12 NC _
13 HSYNC Horizontal sync signal
14 VSYNC Vertical sync signal
15 NC _
![![
![![
![ 100BASE-TX/10BASE-T: MODULAR JACK
(External view)
Pin No. Signal name Remarks
1 TPOP Transmit data (+)
2 TPON Transmit data (_)
3 TPIP Receive data (+)
4NC _
5NC _
6 TPIN Receive data (_)
7NC _
8NC _
!]!]
!]!]
!] DSB: 15-pin (male)
(External view)
Pin No. Signal name Remarks
1 Video Video signal
2 Video.GND For video signal GND
3 LINE A+Line audio (+)
4 LINE A_Line audio (_)
5 MIC+MIC audio (+)
6 MIC_MIC audio (_)
7TD+Transmit data (+)
8TD_Transmit data (_)
9 19.5 V 19.5 V
10 NC _
11 AGND Analog GND
12 NC _
13 RD+Receive data (+)
14 RD_Receive data (_)
15 GND GND

PCS-G50/G50P 1-7
113
214
!\!\
!\!\
!\ ISDN UNIT: 14-pin (female)
(External view)
Pin No. Signal name Remarks
1 GND GND
2 19.5 V 19.5 V
3 DCLK+Clock (+)
4 DCLK_Clock (_)
5DR+Receive data (+)
6DR_Receive data (_)
7FS+Frame sync signal (+)
8FS_Frame sync signal (_)
9DX+Transmit data (+)
10 DX_Transmit data (_)
11 RX Serial receive data
12 TX Serial transmit data
13 19.5 V 19.5 V
14 GND GND
!;!;
!;!;
!; EC-MIC (For connecting with PCSA-A7)
Pin No. Signal name Remarks
1 GND GND
2 TXD+Transmit data (+)
3 TXD_Transmit data (_)
4NC _
5NC _
6 MIC_DETECT MIC detection
7 GND Frame sync signal (+)
8 RXD+Receive data (+)
9 RXD_Receive data (_)
10 +12 V +12 V
Others
!' Memory Stick slot
!, WHITE BOARD For connecting with KOKUYO mimio Xi
1-7. Unleaded Solder
Boards requiring use of unleaded solder are printed with a
lead free mark (LF) indicating that the solder contains no
lead.
(Caution: Some printed circuit boards may not come
printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
m
.Be sure to use the unleaded solder for the printed circuit
board printed with the lead free mark.
.The unleaded solder melts at a temperature about 40 dC
higher than the ordinary solder, therefore, it is recom-
mended to use the soldering iron having a temperature
regulator.
.An ordinary soldering iron can be used but the iron tip
needs to be applied to the solder joint for a slightly
longer time. The printed pattern (copper foil) may peel
off if the heated tip is applied for too long, so be careful.

PCS-G50/G50P 2-1
2-1. Replacement of Main Parts
2-1-1. DC Fan
Removal
1. Remove the top cover assembly.
(Refer to steps 1 to 3 in Section 1-4-1.)
2. Disconnect the harness of each DC fan from
the connectors (CN203 and CN204) on the
PS-686 board.
DC fan A: CN203
DC fan B: CN204
3. Remove the two screws (PSW3 x6), and
remove the fan bracket.
4. Remove the two screws (B3 x10), and
remove each DC fan.
Installation
5. Reattach each DC fan in the reverse order of
steps 2 to 4.
n
When attaching the DC fan, be sure to have
the right side and direction for the labels and
harness.
6. Reattach the top cover assembly.
(Refer to Section 1-4-1.)
Section 2
Replacement of Main Parts and Boards
PS-686 board
Fan bracket
Harness
Label side
CN203
CN204
DC fan A DC fan B
B3 x10
PSW3 x6
B3 x10

PCS-G50/G50P
2-2
Speaker bracket
Speaker
CN1205
Harness
DSP-113 board
B2.6 x5
PSW3 x6
2-1-2. Speaker
Removal
1. Remove the top cover assembly.
(Refer to steps 1 to 3 in Section 1-4-1.)
2. Disconnect the harness of the speaker from
the connector CN1205 on the DSP-113
board.
3. Remove the two screws (PSW3 x6), and
remove the speaker bracket.
4. Remove the two screws(B2.6 x5), and
remove the speaker.
Installation
5. Reattach the speaker in the reverse order of
steps 2 to 4.
6. Reattach the top cover assembly.
(Refer to Section 1-4-1.)

PCS-G50/G50P 2-3
Harness
Connector screws
CN-2635 board
CN707
CN706
PSW3 x6
2-2. Replacement of Boards
2-2-1. CN-2635 Board
Removal
1. Remove the top cover assembly.
(Refer to steps 1 to 3 in Section 1-4-1.)
2. Disconnect the harness from the connectors
(CN706 and CN707) on the CN-2635 board.
3. Remove the two screws and the two connec-
tor screws, then remove the CN-2635 board
in the direction of the arrow.
Installation
4. Reinstall the CN-2635 board in the reverse
order of steps 2 and 3.
5. Reassemble the unit in the reverse order of
step 1.

PCS-G50/G50P
2-4
PS-686 board
CN105
MS-73 board
PSW3 x6
CN951
2-2-2. MS-73 Board
Removal
1. Remove the top cover assembly.
(Refer to steps 1 to 3 in Section 1-4-1.)
2. Remove the two screws.
3. Remove the MS-73 board from the connector
CN105 on the PS-686 board in the direction
of the arrow.
Installation
4. Reinstall the MS-73 board in the reverse
order of steps 2 and 3.
n
Be sure to connect the connector CN951 on
the MS-73 board to the connector CN105 on
the PS-686 board.
5. Reattach the top cover assembly.
(Refer to Section 1-4-1.)