Stratus SAE-S66M User manual

Model No. SAE-S66M
Single Post Li
Single (1) Point Manual Release
Liing Capacity 6600lbs
Installaon＆Operaon
Maintenance Instrucons
Important Note
1.This equipment can not be installed, operated or repaired without reading instrucons.
2.Electricity must be hooked up by cered electrician.
3.Do not use this equipment beyond its rated capacity.
STRATUS Single Post Li Installaon & Operaon & Maintenance Instrucons

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Directory
1-Main features of the equipment……………………………………………………………………………………………………………………………………………………3
1.1-Product descripon…………………………………………………………………………………………………………………………………………………………………3
1.2-Features of the product……………………………………………………………………………………………………………………………………………………………3
1.3-Safety Marking of products………………………………………………………………………………………………………………………………………………………3
2-Basic parameters of equipment……………………………………………………………………………………………………………………………………………………4
3-Spare parts in the accessories box…………………………………………………………………………………………………………………………………………………5
4-Shape and size of equipment………………………………………………………………………………………………………………………………………………………5
4.1-Product structure group……………………………………………………………………………………………………………………………………………………………5
4.2-Shape and size of equipment……………………………………………………………………………………………………………………………………………………6
5-Installaon of equipment……………………………………………………………………………………………………………………………………………………………7
5.1-Installaon of columns and bases………………………………………………………………………………………………………………………………………………7
5.2-Installaon of carriage and liing plaorm……………………………………………………………………………………………………………………………………7
5.3-Swing arm lock sha assembly……………………………………………………………………………………………………………………………………………………8
5.4-Arm assembly…………………………………………………………………………………………………………………………………………………………………………8
5.5-Power unit installaon……………………………………………………………………………………………………………………………………………………………9
5.6-Mobil kit installaon………………………………………………………………………………………………………………………………………………………………9
5.7-Wire connecon……………………………………………………………………………………………………………………………………………………………………10
6-Operaon and commission of equipment……………………………………………………………………………………………………………………………………11
6.1-Instrucons for operaon instrucons………………………………………………………………………………………………………………………………………11
6.2-Operaon ow………………………………………………………………………………………………………………………………………………………………………11
7-Maintenance and inspecon of equipment……………………………………………………………………………………………………………………………………12
8-Common trouble shoong…………………………………………………………………………………………………………………………………………………………13
9-Structures and parts list……………………………………………………………………………………………………………………………………………………………14
9.1-Slide carriage exploded view……………………………………………………………………………………………………………………………………………………14
9.2-Loading supporng arm exploded view………………………………………………………………………………………………………………………………………15
9.3-Driven system exploded view…………………………………………………………………………………………………………………………………………………16
9.4-Base assembly………………………………………………………………………………………………………………………………………………………………………17
9.5-Casng front…………………………………………………………………………………………………………………………………………………………………………17
9.6-Swing arm le support arm assembly………………………………………………………………………………………………………………………………………18
9.7-Swing arm right arm assembly…………………………………………………………………………………………………………………………………………………18
9.8-Block assembly……………………………………………………………………………………………………………………………………………………………………19

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1-Main features of the equipment
1.1-Product descripon
Model: SAE-S66M is a hydraulic li, the whole product can move, with electronic control box, easy to operate. It is
suitable for 6600lbs or less inspecon, repair and maintenance of various types of vehicles.
1.2-Features of the product
The hydraulic li adopts the support arm. Adjustment of the length and width of the outrigger. The li has the charac-
teriscs of compact structure, small space, easy to move, no need to install the base, etc.
1.3-Safety Marking of products
Do not operate the li unless you read and understand the operaon manual.
Don’t stand under the vehicle or on the li.
No stacking of debris，Always keep li area clear，when lowering or raising vehicle.
Do not li one side of the vehicle.
Only Authorized person can be in the li area.
Do not place feet under any part of the li while lowering.
1.Rise 2.Stop.
Always use safety stands when moving / installing heavy components.
Digest of safety operang li
＊The operaon of the li is permied by authorized persons only.
＊It is necessary to refer to the complete operaon instrucons, especially for trouble shoong.
＊Movable and mobile lis shall be prevented from moving unintenonally.
＊The eld of moon of the load and of the load carrying devices shall be free of obstrucons.
＊It shall draw aenon to the safe method of carrying the load and to the rule that, aer raising a short distance,
the vehicle shall be checked to ensure that it is correctly and safely posioned.
＊It shall draw aenon to the rule that the load carrying device shall be observed by the operator throughout the
moon of the li.
＊It is forbidden for people to stand in the eld of moon of the load and the load carrying device during the move-
ment.
＊It is forbidden to climb onto the load or load carrying device when they are raised.

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2-Basic parameters of equipment
Model SAE-S66M
Liing capacity 6600lbs(3000Kg)
Max liing height 74 13/16″(1900mm)
Min height 3 9/16″(90mm)
Liing me About 50 Sec.
Lowering me About 40 Sec.
Column Thickness of Steel 5.5mm
Carriage Thickness of Steel 12mm/20mm
Arms Thickness of Steel 6mm
Arm range 15 3/16"-25 9/16"(386-650mm)
21 1/8"-32"(536.5-812mm)
Motor voltage 110V/220V
Motor Power 3 HP
Rated Frequency 60Hz
Breaker 30A
Hydraulic oil 3-5 Gallons AW32/AW46
Shipping Size 114″×59″×34″
Shipping Weight 2119lbs

4-Shape and size of equipment
4.1-Product Structure Group
3-Spare parts in the accessories box.
Serial
number Name Photo Parameter Quanty
1Swing arm big support arm combinaon and
block assembly connecon screw Hexagon Screw 8
2Column and base connecng screw Hexagon Screw 10
3Power unit xing screws Hexagon Screw M8×25 4
4An-collision tape 1
5Heightening sleeve bracket xing screw Hexagon socket screws 2
6Hose 1
7Plasc cable e 30
8Increased set Φ55×70L 4
9Round gasket 2
10 User’s manual 1
Serial
number Name
1Column assembly
2Base assembly
3Swing arm big support arm assembly
4Right swing arm assembly
5Le swing arm assembly
6Le front arm assembly
7Right front arm assembly
8Hydraulic power unit
9Press handle trolley assembly
10 An-collision tape
11 Screw base
12 Pillar curtain

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4.2-Shape and size of equipment

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5-Installaon of equipment
5.1-Installaon of columns and bases
5.2-Installaon of carriage and liing plaorm
1.Base
2. Column
3. Flat pad Φ20
4. Spring mat Φ20
5.Hexagon bolt M20×50
1. Carriage
2. Liing plaorm
3. Hexagon bolt M18×50
4. Spring mat Φ18
5. Flat pad Φ18
6. Rubber
7.Hexagon bolt M8×30

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5.3-Swing arm lock sha assembly
1.Swing arm lock sha liing ring
2.CirclipΦ16
3.Small square lock spring
4.Swing arm lock sha
5.Small square lock tooth
6.Swing arm lock small sha
5.4-Arm assembly
1.Right swing arm welding
2.Le side swing arm welding
3.Front support has welding
4.Swing arm rear axle welding
5.Front arm sha welding
6.Flat head hexagon socket screwM8×10
7.Round gasket
8.Grease cup

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5.5-Power unit installaon
5.6-Mobil kit installaon
1.Column assembly
2. Power unit
3. Hose
4.Hexagon screw M8×30
5. Spring cushionΦ8
6.Flat padΦ8
7.Hex nuts M8
1. Hydraulic liing assembly
2. Hydraulic liing sha
3. Axle clip spring Φ25

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5.7-Wir connecon
**Important Informaon**
Pressure Valve: Clockwise adjustment increases pressure to make the power unit to have more power,
counterclockwise adjustment decreases pressure to make the power unit to have less power.
Hydraulic Oil ow valve: Clockwise adjustment to speed up, counterclockwise adjustment to slow down.

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6-Operaon and commission of equipment
6.1-Instrucons for operang
6.1.1 Check all joints and tubing connecons. The machine can only be used if there is no oil leak.
6.1.2 If the safety device of the li fails, it must not be put into use.
6.1.3 If the center of gravity of the repaired vehicle is not located in the center of li range, Anybody can not operate
the li, otherwise the manufacturer and dealers do not bear any consequences.
6.1.4 The operator and other sta must stand in a safe area during the li’s ascent and descent.
6.1.5 When the arm is raised to the required height, the power must be turned o to avoid misoperaon by non-
operators.
6.1.6 Make sure the safety lock is in bite posion before working under the car. All personnel shall not be under the
vehicle while the li is going up and down.
6.2-Operaon Flow
To avoid damage to personal property, only trained personnel can operate the li. Before liing the vehicle, read the
operaon instrucon and teat operaon of the li to be familiar with the control of the li. Always use four liing pal-
lets to li the vehicle. Do not li only one end or end of the vehicle.
6.2.1-Li Up
1.The vehicle sops, moves the lier, moves the lier under the vehicle; or the lier does not move, the moving vehicle
passes the lier and stops to the proper posion.
2. Swing the liing arm to the car’s center of gravity is at the center of the four liing arms.
3. To turn on the power switch, gently press the up buon on the power unit unl the liing arm pad touches the sup-
port point of the car.
4. Keep going up, get the car o the ground a lile bit, and then check the car’s posion again.
5. Rise to the required height, check whether the car is safe, and then press the lock buon on the electronic control
box so that the safety lock in place, then workers can work under the car.
6.2.2-Lier down
1. Make sure there are no people or other obstacles under the car before you descend.
2. Open the power switch, press the drop buon on the power unit the machine will automacally rise about 5cm, out
of the safety, electromagnet work, li down.
3. Aer the liing arm is completely lowered, the mobile liing arm leaves the car or the retractable arm drives the car
away.

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7-Maintenance and inspecon of equipment
No. Item Method Period
1Arm Safety lock Gear
Assembly Manually check arm safety lock teeth for occlusion and complete lock. Everyday
2Spiral base Check the li arm, clean and replace the rubber base. Everyday
3Oil Cylinder and Oil
pipe joint Before using the li, check for oil leakage Everyday
4Safety lock combina-
on
Check that the safety lock can be unlocked and unlocked synchronous-
ly. Everyday
5Limit Switch Press the up buon, when the gear limit is in eect, whether the liing
stops the up movement. Everyday
6Power unit Inspect unloading valve for leakage. If leakage occurs, clean or replace
the unloading valve. Everyday
7Slide track Lubricate the chain with N0.1 lithium based grease. No obstrucon on
the track. Every three month
8Chain and pin Lubricate the chain with N0.1 lithium based grease. Every three month
9Wholeness The amount of load or no-load lier several back and forth, lier
should run stable sound. Every three month
10 Hydraulic oil Replace Hydraulic Oil 6 months aer rst use and annually thereaer.
Check the cleanliness of the hydraulic oil, if the hydraulic oil blackened Every year

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8-Common trouble shoong
Troubles Reason Soluon
Find out unusual sound
Any fricon marks on the inside of the cylin-
der Grease the inside of the column.
If there’s an obstrucon in the cylinder Clear the obstacle.
The Motor doesn’t turn, it
doesn't go up
Bad wire contact Check and connect the lines.
Motor broken and burnt out Replace Motor.
The limit switch is damaged Replace limit switch.
The motor turns but does not
rise
Motor reversal Correcve wiring.
Loose relief valve or obstrucon Adjust or clean the relief valve.
Gear pump damage Replacement gear pump.
The sucon pipe came loose and fell o Tighten the sucon pipe.
The lter screen of the oil sucon pipe is
blocked Clean the lter screen.
Take it down slowly as it rises
Check the tubing for leakage Replace tubing.
Poor cylinder seal Replace cylinder seal.
Poor sealing of check valve Clean up or replace.
Poor Relief Valve Clean up or replace.
Poor electromagnec relief valve Clean up or replace.
Slow ascent
Plugging of oil lter Clean up or replace.
Oil pressure mixed with air Replenishing hydraulic oil.
The overow valve is not adjusted properly Readjusng
Heang of hydraulic oil（above45°） Change hydraulic oil
Cylinder seal wear out Replaceseals
The drop throle is jammed with an obstruc-
on Clean up or replace
Slow descent
Hydraulic oil is dirty Change hydraulic oil
There is an obstrucon in the explosion-proof
throle
Replacement of explosion-proof
throle valve
There’s a blockage in the oil pipe Clean up or replace

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9. Structures and parts list
9.1 Slide carriage exploded view
No. Name Specicaons Qty.
1Weld carriage assemble 1
2Inner hex column bolt GB/T70.1-2000 M6x16 1
3Column roller bearing GB/T283-94 NUP2308M 2
4Slide wheel 2
5A- type sha keep o ring GB/T894.1-1986 40 2
6A- type bore keep o ring GB893.1-8390 2

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9.2 Loading supporng arm exploded view
No. Name Specicaons Qty.
1Three group screw plate φ50 4
2Height set 4
3A-type sha keep o ring GB/T894.1-1986 50 4
4Cross tray bolt GB/T 818-2000 M6X12 4
5Main supporng beam 1
6Inner hex column bolt GB/T70.1-2000 M6x12 2
7Cross tray bolt GB/T 818-2000 M6X12 2
8Rear weld assemble 2
9Rear extendable arm assembly 2
10 A-type spring keep o ring GB/T894.1-198636 2
11 Arm x sha 2
12 Arm assemble 2
13 Front extendable arm assembly 2
14 Slide gear tooth 2
15 Inner hex column bolt GB/T70.1-2000 M6x16 2
16 Spring 1
17 Handle ball M10 2
18 Hex bolt GB/T5781-2000 M8x35 2
19 Flat washer GB/T97.1-1985 8 2
20 Lock release fork assemble 2
21 Non metal embedded ghten nut GB/T 6172.2-2000 2
22 Supporng arm assembly 1

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9.3-Driven system exploded view
No. Name Qty.
1Pipe connecng 1
2Cylinder 1
3Cylinder cover 1
4Cylinder guide 1
5Dust proof ring 1
6Rod 1
7Y- type seal ring 1
8Guide ring 1
9O - type ring 1
10 Rod 1
11 Trolley base 1
12 Chain wheel 1
13 Spring washer 1
14 Cross tray bolt 1
15 Welded wheel sha 1
16 Non oil bearing 1
17 Plate chain 1
18 Placket pin 4
19 Chain connecng sha 1
20 Placket pin 1
21 I - type hex nut 2
22 Drive system 1

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No. Name Qty.
1Base welding 1
2Base roller sha 2
3Base roller 2
4Oil-free bearing 4
5Circlip 4
9.4-Base assembly
No. Name Qty.
1Cast front support arm 1
2Mobile arm welding 1
3Oil-free bearing 1
4Casng front arm crescent teeth 1
5Socket head cap screws M10×20 3
6Flat head hexagon socket screw M8×20 1
7Rubber pad 1
8Pallet welding 1
9Tray adjustment sleeve 1 1
10 Socket head cap screws 1
11 Tray adjustment sleeve 2 1
12 Socket head cap screws M10×12 1
9.5-Casng front arm assembly

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No. Name Qty.
1Welding of le arm of swing arm 1
2Mobile arm welding 1
3Swing arm moon teeth 1
4Flat pad Φ10 3
5Spring cushion Φ10 3
6Hex bolts M10×35 3
7Socket head cap screws M10×12 1
8Flat head hexagon socket screw
M8×20 1
9Rubber pad 1
10 Pallet welding 1
11 Tray adjustment sleeve 1 1
12 Tray adjustment sleeve 2 1
13 Socket head cap screws M8×18 1
No. Name Qty.
1Welding of le arm of swing arm 1
2Swing arm welding 1
3Swing arm moon teeth 1
4Flat pad Φ10 3
5Spring cushion Φ10 3
6Hex bolts M10×35 3
7Socket head cap screws M10×12 1
8Flat head hexagon socket screw
M8×20 1
9Rubber pad 1
10 Pallet welding 1
11 Tray adjustment sleeve 1 1
12 Tray adjustment sleeve 2 1
13 Socket head cap screws M8×18 1
9.6-Swing arm le support arm assembly
9.7-Swing arm right arm assembly

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No.Name Qty. No.Name Qty.
1Manual lock trolley welding 115 Welding of manual lock card wheel support plate 1
2Sha bowl 216 Manually unlock the tension spring 2
3Bearing-NU308E 217 Manual lock wheel connecng rod welding 1
4Nylon bushings on both sides of the trolley 418 Hex nuts M6 1
5Nylon sleeve 419 Manually unlock the card wheel support plate sha 1
6Nylon slider 220 Circlip Φ10 1
7Handball 121 Self-locking hexagon nuts M8 2
8Manual unlocking lever 122 Manual unlocking lever plus sleeve 1
9Socket head cap screws M6×20 323 Manual lock connecng plate 1
10 Manual lock fork welding 124 Lock plate welding 1
11 Manually unlock the sliding sleeve 225 Lock plate septa 1
12 Circlip Φ20 226 Hexagon nut M18 1
13 Manually unlock the sliding sleeve 127 Manual lock plate cover 1
14 Flat pad Φ10 128 Lock plate sha 1
9.8-Block assembly

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