SUGATSUNE LAMP FD80-H User manual

1
Door
Door pocket
FD80-H HEAVY DUTY SLIDING DOOR SYSTEM Installation Manual
(Surface mount rollerType for Pocket Door,with Two-way Soft Close)
Part No.FD80DHCMP-PD
Door height Max. 2500 mm 2501 – 2700 mm
Door width 784 – 1500 mm 850 – 1500 mm
Min. Door thickness 30 mm
Max. Door weight 80 kg/door
Vertical adjustmernt ±4 mm
Thank you for using our product. Before installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
●This is a parts set for heavy duty sliding door systemfor
residential & commercial use.
●
Built in soft closer, enables two-way soft closing movement in
both direction.
●
Two sections of track for easy maintenance after installing.
・
The closing speed of the soft closing type door may change
depending on the ambient temperature, operating method or
installation quality.
・
Recommended ambient temperature range is 5 to 40 ℃.
※1When using a light weight door, you may feel the resistance
of the soft closer when opening the door.
FOR YOUR SAFETY AND CORRECT INSTALLATION
ABOUT THE PRODUCT
SPECIFICATIONS
Warning :
Caution : If not followed, it may result in injury or damage.
Prohibited
Warning
Caution Required
Meaning of symbols
If not followed, it may result in death or serious injury.
Do not use this product for any other purpose, or with doors that are outside the specifications of this manual.
Do not disassemble or modify any parts other than those described in this document.
This product should be installed by a qualified person. If the system is not installed correctly, the door will not
operate smoothly, and may cause injury.
It is necessary to manufacture the frame with sufficient strength so that it endures the weight of the door and any impact
upon opening/closing the door. Only use designated screws and ensure that they are fastened firmly. A frame with poor
strength or loose screws might result in the door falling and causing injury
If cutting any parts, make sure to remove any burrs before installation. Also check the upper track for any left-over burrs or
scraps and remove these.
We recommend that the installation is carried out by two people, in order to ensure proper installation and avoid
unnecessary stress on the parts.
Make sure to follow the designated dimensions, specifications, and horizontal/vertical angles. Make sure that the frame and
door are not warped, since it may affect the movement of the door.
This product is a part for architectural fittings. After installation, make sure to test the finished product thoroughly to ensure
that it is functioning and safe. Please inform the end user how to use the product safely.
Make sure to check the screws for slack at regular intervals (one month from first usage, half a year, and then one time
every year is recommended).
When installing the “pocket door” specification, make an “easy-maintenance” structure.
For example, use a removable panel.

2
No. ① ②③④⑤⑥⑦
Name Upper track Soft Closer
(two - way)
Trigger
Jig Front trigger Pocket trigger Upper roller Floor guide
Order code
$YDLODEOHZLWKYDULRXVOHQJWKDQG¿QLVKHV 250-022-240 250-036-530 250-029-709 250-029-708 250-022-242 250-029-718
Part No. FD80-TRP
FD80-WRM-DSC FD80-TRG FD80-TRGPF FD80-TRGPB-MB FD80-WRM FD50-BGR18
Parts
1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc
Accessories
Countersunk head tapping screws 5 x 40
(Q'ty depends on the hole location)
Pan head tapping
screws
4 x 454 pcs
Included in ②
Countersunk head
tapping screws
4 x 40 2 pcs
Countersunk head
tapping screws
4 x 40 2 pcs
Pan head tapping
screws
4 x 45 4 pcs
Countersunk head
tapping screws
4 × 20 4 pcs
№⑧
Options
⑨⑩⑪
Name Door guide
track
Spanner
wrench Stopper block Door stopper
ÀRRU
Order code 250-019-971 250-017-168 250-022-251 250-018-497
Part No.
FD30-HBRT1500SIL FD30-FSP FD80-HSB FD30-HTKY
Parts
1 pc
Nominaldesignation 
10mm,12mm
Accessories
Recommended screw
: Countersunk head
tapping screws 4 × 20
COMPONENT PARTS
Trigger : 2 pcs
×FD80 Below parts which are packed with
soft closer① are not needed for this application.
Countersunk head tapping
screws 4 × 30 D6 : 4 pcs
TOOLS REQUIRED FOR INSTALLATION
・Philips head driver #2
・Spanner wrench
(Nominal designation 10 mm, max. 6 mm thickness)
・Drill bit for metal:I5・Machine or tool for
cutting aluminum alloy
・Drill bit for metal
(forI11.4 countersunk hole)

3
The example shows the sliding door when the leading edge (at the
fully opened position) is aligned with the connecting position of the
upper tracks. To shift the connecting position towards the trailing
edge, see page 11.
10
11
Available opening length : RoW
DW−52
Door width: DW=RoW+DN+10 〈 In case of No Margin (DN = 0) : RoW+20 〉
Connecting position of Upper tracks
Front face of door pocket
Leading edge at fully opened position Trailing edge atfully closed position
DW−DN
When the door pocket track is longer than the door width. (Lp > DW)
(Door stoppers are needed to stop the door.)
【Recommended】
Door pocket track length (Lp) = Door width (DW)
(The end of door pocket stops the door.)
Margin
: DN
⑩⑪ are needed when the
door does not reach the
end of the door pocket.
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14
8 7
2 6 5 1
30
7UDFNOHQJWKGRRUSRFNHW/S 5:í5R:
Track length (opened area): Lo
= Available opening length : RoW
10
44
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Opening width: RW
Door width: DW=RoW+DN+10 〈 In case of No Margin (DN = 0) : RoW+20 〉
80
25
80
25
Front face of door pocket
272 47330
30
16
15
10 17
28
40
38
17
15
2 x C5 (Min.)
20±4
Door
Margin : DN
Connecting position
of Upper tracks
Trailing edge atfully
closed position
Leading edge at
fully opened position
Full opened position
Connecting position
of Upper tracks
Trigger of Leading
edge side
Trigger of Trailing edge side
Overlap : 10
〈In case of No Margin (DN = 0) : 20〉
Closed position
In case of No Margin (DN = 0),the front part of the
door pocket must be detachable for door hanging.
Door thickness Dt = Min. 30
Min. 7Min. 7
Min. Opening width of door pocket = Door thickness : Dt + 14
4
4
Door process dimension
Vertical
adjustment range
Trailing
edge
Leading
edge
Track length (opened area): Lo 7UDFNOHQJWKGRRUSRFNHW/S 5:í5R:
INSTALLATION DRAWING (EXAMPLE)

4
Open area track
Door pocket track
Open area track Door pocket Track
Leading edge
Trailing edge
Connecting side
Connecting side
2 × I5
Process holes for Trigger (leading edge).
I5.5 I11.4 CSK
Process holes for track mounting.
I5.5 I11.4 CSK
Process holes for track mounting.
Connecting side Leading edge Trailing edge Connecting side
I 5.5 I 11.4 CSK
Process holes for track mounting.
I 5.5 I 11.4 CSK
Process holes for track
mounting.
2 × I5
Process holes for Trigger
(leading edge).
No use
No use
No use
When using 1260 mm track
When cutting from a long rail (2160 mm, 2760 mm, 3960 mm)
Track end to be
connected
Track end to be
connected
Track end to be
connected
Track end to be
connected
25730
30
30 30 20
30 30
30 30 30 30
20
30
30
25730
30
20 20
Track length for open area : Lo
Track length for door pocket : Lp
Track open area : Lo Track length for door pocket : Lp
1Cutting Track and Hole Drilling on Upper Track
When cutting, reinforce the
track to prevent deformation
at the cut section.
Do not cut the track on the
side with three holes.
Caution Caution
INSTALLATION PROCEDURE

5
2Nounting of Door Pocket Track
Remove any dirt or aluminum chips from the track
The end which has three
countersunk holes must
face the center. ①Door pocket track Install the cover panel onto the door pocket
after mounting the track.
DW ‑52
DW
Leading edge at fully opened position
10
11
Door pocket track
When the door pocket track is longer than the door width. (Lp > DW)
⑩Stopper block
⑪Door stopper (floor)
Attached screws
(Countersunk head tapping
screws 5 × 40)
Caution
Caution

6
When cutting, reinforce
the track to prevent deformation
at the cut section.
Caution
5Installing Pocket Trigger
6Verification Before Installing Soft Closer
Pocket trigger
Insert this end with the pin.
Pay attention to the direction.
Correct set position
Trigger catcher
Correct set position
I6
Improper set position
OK
3Installing Bracket 4
Installation of Door Guide Track
Bracket
⑧Door guide track
Holder
Upper roller
①Pan head tapping
screw4×45
Pay attention to setting the direction of the bracket. The
open part of the bracket should face in the outside direction.
7Inserting Parts into Open Area Track.
Insert the parts in order from to .
You can insert the parts smoothly from the connecting end which has no burrs.
1 3
Leading edge
Connecting side
Upperroller
3
Soft Closer
Pay attention to the direction.
2
Front trigger
1
The edge which has three countersunk
holes is the end to be connected.
Open area track
80
25
80
6
72
110 25
121225
①Door pocket track
2
1
Disassemble Fastening
Outside Outside
1Cut the track to the same length as the door width.
2Fasten the track with countersunk head tapping
screws 4x20 (not provided).
Countersunk head
tapping screws 4x20
(not provided)
Without verification the self closing feature may fail.
If the trigger position is wrong, pull back the
trigger catcher to the correct position using a
6 mm diameter round bar.
Caution
Slot for soft
closer/roller
Slot for trigger
Remove any dirt or aluminum chips
from the track.
Tape around rollers and upper track to
prevent inserted parts from falling.
Caution
(Red colored Part)
Insert the pocket trigger
until it reaches the end of
the track.

7
8Mounting of Open Area Track.
Align the track end to the end of the
door pocket track.
Pull out the Pocket trigger from the
door pocket track, and insert it into the
open area track.
The edge which has three
countersunk holes is the end
to be connected.
Fasten the Open area track and Pocket trigger with provided screws in order of to .
Move rollers if they cover the fastening holes on the track.
1 5
【1】Connecting to door pocket track.
【2】Fastening trigger and track
Remove any dirt or aluminum
chips from the track.
Overlap the two countersunk holes on
the pocket trigger and the two holes on
the open area track.
Deviation of the joint position makes
insertion of the trigger difficult.
When sliding thepocket trigger, use a
screwdriver.
The screwdriver may unexpectedly come
out and damage the track.
After fixing the track, move rollers and check if there's any misalignment
or gap between the tracks.
OK
When tightening the ❶screws
make sure that the both tracks are
aligned.
Screw 5 × 40
(included in ①)
Screw 5 × 40
(included in ①)
Screw 4 × 40
(included in ④)
Screw 4 × 40
(included in ⑤)
Be careful not to misalign the
tracks. Tighten the screws firmly.
1
2
3
5
4
Caution
Caution
Caution
Caution Caution
Caution
①Open area track
①Door pocket track
⑤Pocket trigger

8
9
10
Mounting of Floor Guide Temporarily
Hanging Door
Slotted hole
Slotted hole
4
30
16
4
Position floor guide just below the
center of upper track.
Front face of
door pocket
Trailing edge at
closed position
30
10
44
⑥Hanger bolt
(Trailing edge)
2
3
4
Floor guide
Support of 10 mm thickness
1
②Hanger bolt
(Leading edge)
Bracket
⑦Floor guide
The position of the model
where the margin occurs is
shown in the figure.
Temporarily fasten through the
slotted holes with the provided
screws.
5
Ensure that hanger bolt head is straight as
shown for proper fastening of the holder.
Verify that the claw of the shaft support
holder catches the opposite side of the
holder.
6
⑨Spanner wrench
Nominal designation 10 mm ,
max. 6 mm thickness
Hanger bolt
Hanger bolt
Bracket
Holder
Caution
Caution
Caution
❼Verification of Soft Closer Operation
●Starting point of soft - close:approx. 115 mm before the stop position.
4 × 20
(included in⑦)

9
11
Do not turn adjustment screw beyond
adjustment range.
Vertical adjustment
range: 8 mm
Adjust door such that door is parallel to upper track with 6-14 mm clearance
between door and floor.
Adjusting the Door Position
12
Adjusting,Fastening Floor Guide
Pull out the holder
Bracket
Upper roller
Holder
1
If the door movement is not smooth, remove the door,
then make a forward/backward adjustment on floor guide.
Tighten all 4 screws after the adjustment.
Adjustment range: ±2 mm
6 -14
2
3
Insert the holder
2mm
2mm
Down
Raise
Hanger bolt
Bracket
Holder
⑨Spanner wrench
Nominal designation 10 mm ,
max. 6 mm thickness
Ensure that hanger bolt
head is straight as
shown for proper
fastening of the holder.
Verify that the claw of
the shaft support
holder catches the
opposite side of the
holder.
Upper roller
Caution
Caution
Caution
4 × 20
(included in⑦)

10
Appendix 1
【1】How to remove door
Put a 10 mm support under the door on the leading edge.
Remove holder
Pull out the Hanger bolt at leading edge from the Bracket.
Pull out the door,while making sure not to let it scratch
against the door pocket.
Pull out the Hanger bolt on the trailing edge from the bracket
then pull out the door from the hanger bolt.
How to Remove Door, Track
1
2
3
4
Be careful not to let the door fall.
【2】How to remove Upper track
Remove the pocket trigger screws.
Slide the Pocket trigger into the Door pocket track.
Remove the Open area-track.
The trigger can be deformed if the open area track is
removed if the pocket trigger has not been
moved into the pocket track.
Hold the Open area track when removing the last screw.
1
2
3
3
1
Holder
Bracket
2
Hanger bolt
(Leading edge)
Hanger blot
5
3
Bottom guide
Support of 10 mm thickness
1
(Trailing edge)
4
Bracket
5
Hanger bolt
When sliding the pocket trigger, use a
screwdriver etc.
Take care not to damage the track
when sliding the pocket trigger.
Scratches on the running track may
cause a roller noise during operation.
2
3
Caution
Caution
Caution

11
【1】 When determining the trigger position on site
(1) Put a mark on the Open area track with reference to the front
end of the door at the fully opened position.
(Use masking tape so that the track isn't marked.)
[Example]
Door pocket track with its length equal to the width of
door pocket.
(1)Drill holes for Pocket trigger according to drawing below.
(2)Fix Open area track, while following the right above figure,
since
the working sequence is different from regular process.
【2】 How to process the holes for Pocket trigger in advance
(2) Remove the open area track.
Remove the door according to the procedure -
How to remove the door, then remove the Open area track.
(3) Drill additional holes for trigger on the open area track.
(See the below drawing)
Front end of the door
Make sure that the
door is in the fully
opened position
(the trailing edge is
touching the
frame).
3030
2xI5 additional holes Mark as front end of the door
Door pocket track
Open area track
The pocket trigger mark
(from the factory)
Pocket trigger
(3)Mounting Open area track
Follow the figure to the bottom right, since the working sequence is
different from regular process.
(4) Hanging the door
Refer to the procedures and following procedures on page 5.
2
Appendix 2 How to Shift the Connecting Position of The Tracks.
Appendix 1
Caution
2
Working sequence for mounting the open area track
(common to【1】and【2】)
2
1
Pull out the pocket
trigger slightly.
Fix it with screws.
3
24
Fix it with screws.
2xI5 additional holes 30
Margin
DN
Door width
Width of door pocket = Track length (door pocket) Opening width = Track length (opened area)
Margin
DN
30 Position of leading edge of the door
Door pocket track
Open area track
Mark on Pocket trigger
(Factory-made)
Pocket trigger
Put a mark on the
open area track
with reference to
the leading edge of
the door.
Pull out the pocket
trigger and align it
with the drilled holes.
Leading edge of the door
at full opened position

12
PERIODICAL INSPECTION
・Clean theinside of the track.
・Check the upper and lower space of the door. If necessary, correct the space.
SUGATSUNE KOGYO CO.,LTD
Tokyo, JAPAN
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO (UK) LTD
Reading, UK
Phone: [phone] E-mail:[email protected]
SUGATSUNE EUROPE GmbH
Dusseldorf, GERMANY
Phone: [phone] E-mail:[email protected]
SUGATSUNE SHANGHAI Co., LTD
Shanghai, CHINA
Phone: [phone] E-mail:[email protected]
Guangzhou, CHINA
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO INDIA PRIVATE LIMITED
Mumbai, INDIA
Phone: [phone] E-mail:[email protected]
SUGATSUNE AMERICA, INC
California, USA
Phone: [phone] E-mail:[email protected]
Chicago, USA
Phone: [phone] E-mail:[email protected].
SUGATSUNE CANADA, INC.
Phone: [phone] E-mail:[email protected]
2020.09 1049-5
Trouble Checkpoint Solution
Door stops during soft
closing
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Check if the upper track is set horizontally. Using a level gauge, reset the upper track horizontally.
Check if mohair seal is installed. Reduce the friction between the mohair seal and door.
The door doesn`t close
softly.
Check if trigger is installed. ,QVWDOOWULJJHUWRVSHFL¿HGSRVLWLRQ
Check if door is closed by excessive force. Do not close door by excessive force as it may damage the soft closer.
The position of trigger catcher in page 6 section󱫈may
become dislocated.(It is hidden as installed in upper track.)
Remove the door and the upper track , then check the status of the trigger in
section 󱫈.
Abnormal noise during
operation
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Check if door touches adjacent parts. $GMXVWSRVLWLRQRIWKHÀRRUJXLGH
Check track rollers for aluminum dust. Remove the track, then pull out and clean the roller.
Check the track mounting screws for looseness. Retighten the screws to free the roller.
Heavy door operation &KHFNLIGRRUERWWRPFRQWDFWVWKHÀRRURUÀRRUJXLGH 9HULI\WKDWWKHWUDFN¿[LQJVFUHZVDUHQRWORRVHQHG7KHQDGMXVWWKHGRRU
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Check if door touches adjacent parts. $GMXVWSRVLWLRQRIWKHÀRRUJXLGH
Door does not move. Check the track retaining screws for looseness. Retighten screws to free the roller.
Door starts to move. Check if the upper track is set horizontally. Using a level gauge, reset the upper track horizontally.
Door stops or caught
during operation.
Check if there is any gap or misalignment between the tracks. Correct the misalignment or gap.
TROUBLESHOOTING