SUGATSUNE LAMP LM-80 User manual

1
Thank you for using our product.
Before installation, please read this manual thoroughly to ensure
correct installation.
Please keep this manual at hand for future reference.
Solid melamine door Wood door
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in applications such as entrances, examination rooms, etc.
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SELF-CLOSING SLIDING DOOR SYSTEM
LM-80 Installation Manual
Warning: If not followed, death or serious injury may result.
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ABOUT THE PRODUCT
FOR YOUR SAFETY AND CORRECT INSTALLATION
SPECIFICATIONS
Door thickness 13 mm 28 -40 mm※1
'RRUZHLJKW 30 -80 kg（per door）
※2
'RRUZLGWK 700 -1200 mm
0D[GRRUWUDYHO 1100 mm（GRRUZLGWKPP）
&ORVLQJGULYHV\VWHP
Damper
Control time
,QLWLDORSHUDWLQJSRZHU
Upper rail inclination（3.5/300）
Fluid friction resistance type
5.4 -12.5 N
7 - VHFRQGVZKHQVWURNHOHQJWKLVPP
 10℃to +40℃
$PELHQWWHPSHUDWXUH
Prohibited
Warning
Caution Required
Meaning of symbols
TABLE OF CONTENTS
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Component parts ………………………………………………………………… P.2
,QVWDOODWLRQGUDZLQJ ……………………………………………………………… P.3
 . HangingDoor …………………… P.6
10 . MountingofDerail-protectionscrews … P.6
11 . MountingofDoorstopper …… P7
12 . InstallationoftheDamper …… P.7
13 . Mounting of Catch at Opened Position … P.8
14 . AdjustingOpen/CloseSpeed …… P.8
15 . 0RXQWLQJWKH5DLO&RYHUZKHQXVLQJ … P.8
INSTALLATION PROCEDURE
1. &XWWLQJDQG'ULOOLQJRI8SSHU5DLO … P.4
2. &XWWLQJRI8SSHU5DLO&RYHUDQG0RXQWLQJ5DLO,IQHHGHG … P.4
3. ,QVHUWLQJ3ODWH1XWVDQG0RXQWLQJ*HDUUDFN … P.4
4. 0RXQWLQJWKH5ROOHU ……………… P.5
5. DrillingHolesforUpperRailMounting … P.5
6. 0RXQWLQJRI8SSHU5DLO …………… P.6
7. )DVWHQLQJRIWKH0RXQWLQJ5DLOZKHQ8VLQJ5DLO&RYHU … P.6
8. MRXQWLQJWKH%RWWRP5ROOHU*XLGH … P.6

2
８
Pan head screw with captive washer M5×16
Truss head tapping screw 5×30
Anchor 6×30
Hexagon head bolt with captive washer M5×12
Hexagon flange head tapping screw 5×25
Angled bracket
Hexagon socket countersunk head screw M5×12
Bottom roller guide I16
When the floor is concrete or mortar
When wood or plugging is used on the floor
For wood doors
For wood doors
２
４
４
４
When the floor is steel
８
８
２
Upper rail (L=2200) １
Countersunk head tapping screw 5×30
Roller Bracket ２
８
Solid melamine door
Solid melamine door
１
Rail cover (L=2350)
Side cover ２
Mounting rail (L=2350) １
６
Pan head tapping screw 4×12
No. Part name
Q’ty Remarks
25
26
27
24
30
29
28
33
31
32
34
22
23
13
１
Plate nut
Pan head tapping screw 5×16
Spring
Truss head screw M4×8
Plate nut
Stop roller
Pan head screw with captive washer M5×8
Door stopper
Stopper plate
Pan head screw with captive washer M5×8
Plain washers 8
Spring lock washers 8
Pan head screw with captive washer M5×14
Roller A
Roller B
Hexagon head bolt with captive washer M8×25
Pan head screw M8×30
Gear rack
Truss head screw M4×8
Hexagon head bolt with captive washer M8×30
２
Door stopper for fixing and reinforcing
For mounting spring
For mounting spring
２
２
１
２
4
２
２
１
２
１
For derail protection screw
For derail protection screw
Derail protection screw
For the roller on the leading edge
For the roller on the trailing edge
２
２
２
１
２
２
１
２
２
１
No.
20
1
2
3
4
5
6
7
8
9
15
16
18
17
14
10
12
19
21
11
■Parts description
The parts can be used for both right and left opening doors. This drawing shows the right opening type.
31
32
33
34
32
19
8
7
6
20
4
0
26
25
1
6
7
8
14
15
21
23
22
24
3
１５
Damper
Height adjustment spacer (t = 1)
Height adjustment spacer (t = 0.5)
15
14
5
Part number：SC-C08
Leading edge: Braking when closing
Trailing edge: Braking when opening
【Optional parts】
※
Be sure to install after hanging
the door, since it might be
damaged when hanging the door.
Part number: SC-C07
Leading edge: Braking when closing
Trailing edge : Braking when opening
【Optional parts】
0’
1’
【Optional parts】
【Optional parts】
9
29
18
11
12
13
10
12
30
16
17
13
9’
10’
11’
【Optional parts】
【Optional parts】
【Optional parts】
35
36
35
36
Door stopper
Door stopper (floor mounted)
Part number: 162-811, 【 Optional parts 】
Used in conjunction with ⑫when the door is not in
contact with the vertical frame, Provided screws:
countersunk head wood screw 4.1×32
Part number: 20773, 【optional parts】
Used when not available
0
Plain washers M5×D10×t1.6 ２
2
2’
【Optional parts】
PARTS LIST
Solid melamine door
When upper rail mounting surface is solid melamine board
When upper rail mounting surface is wood
5
26
25
Parts
Group
27
28
Wooden door
23
24
22
36
35
【Optional parts】
27
28
11
11’
【Optional parts】
Optional parts.
Remarks
Q’ty
Part name
Parts
Group
Damper setRoller set
Gear rack set
Door stopper set
Fully open stop
deviceset
Height
adjustment
spacer set
Bottom roller
guide set
Angled
bracket
set
Bracket
set
24
16
16
35
【Optional parts】
【Optional parts】
【Optional parts】

3
Available opening height
Height of the door
18
28 -40
I16
10
Min. 30
30
33
10
13
7
180
180
Overlay
Leading edge Trailing edge
Door width（700-1200）
Residual
（Min. 100）Overlay
Sliding door latching ET-125T
【Optional parts】
Vertical frame
Door stopper
【Optional parts】
Rail length
Rail cover
Right opening
The rail mount process drawing
90
125
M5 screw
Equally spaced at 300 mm
Gradient 3.5/300
125
Adjustable dimensions (300 or less)
Front Front
【Optional parts】
For braking when opening
※1
※1
Wooden door
Solid melamine door
Solid melamine door
When door thickness exceeds 32 mm, prepare another cover as the door will interfere against the cover.
DIMENSIONS
Wooden door
70
90
156
75 75
30
【Optional parts】
For braking when opening
Right opening
Door stopper (floor mounted)
【Optional parts】
Available opening width
Height of the door
Available opening height

4
Cutting and Drilling of Upper Rail
Cutting of Upper Rail Cover and Mounting Rail
Inserting Plate Nuts and Mounting of Gear Racks
3
Running surface
Standard mounting hole
32.5
50
R-groove
Rail cut
surface
12
12
R-groove
R-groove
211521 15
Additional drilling of 4×I4.6 holes
(Holes for door stopper⑰)
Door width + Door travel - 150
Seal
Front
When A=80 or more
Trailing edge
Leading edge
INSTALLATION PROCEDURE
Cut in the direction indicated on the seal. (Front view)
Right opening: Cut right side
Left Opening: Cut left side Upper rail
Additional drilling ofI5.5 hole
(for rail mounting)
A
❶❷
❸
1
2
3
Caution
Use provided screws to prevent interference with the clutch gear of the damper.
Firmly tighten the screws to prevent abnormal noise or malfunction.
Caution
Be careful not to damage
the running surface, when
processing the upper rail.
Rail cover Mounting rail
Rail length + 160 or more
⑨Gear rack
※3
T-groove
⑱Plate nut
(for mounting spring ⑫)
⑪Plate nut
(for mounting the gear rack ⑨ )
⑪Plate nut
100
⑩ Truss head screw M4×8
Leading
edge
❶
⑪⑱Plate nut
❷
❷
⑨Gear rack
※3
※3If you want to brake when opening, mount the optional gear rack set on the trailing edge.
29
33
Upper rail
29
Upper rail
29
31
The procedure describes a right opening setup.The left opening setup is installed in the opposite positions.
Rail length + 160 or more
⑩ Truss head screw
M4×8

5
Mounting the Roller
【1】Hole Drilling on the Door
Drilling Holes for Upper Rail Mounting
3
4
5
Caution
Caution
Make sure to mount to a structure that can endure the
door weight and impact when opening/closing the door.
※6
When dimension Bin the right figure (dimension from
the final hole position at 300 mm pitch to the tail position
at full opening) is 155 mm or more, drill the lower hole at
a position 125 mm from the tail position at full opening.
【2】Mounting Parts on the Door
Mount the seal affixed to the roller so that it faces the front (common to right-opening and left-opening).
Solid melamine door
120
120
120 120
105 105
50 50 50 50
50 50
15
Top face of the door
Top part of the lateral face of the door
4×I9hole depth 20 or more
8×I4.7 hole depth 10
※ No tapping required
Trailing
edge
Trailing
edge
Door width (mm)
Number of height adjustment spacers (reference)
900 - 1000 or less
1100 - 1200 or less
1000 - 1100 or less
800 - 900 or less
700 - 800 or less
Number of spacers
7 pcs
8 pcs
6 pcs
10 pcs
9 pcs
※4 The number of height adjustment spacers varies according to the door width.
矢印方向を扉の
ハンガーＢ
中心に向けて取
り付けて下さい
中
心
矢印方向を扉の
中心に向けて取
り付けて下さい
中
心
ハンガーＡ
④Roller B
Seal
Countersunk head
tapping screw 5×30
Bracket
※5
③Roller A
ハンガーＡ
Hexagon socket countersunk
head screw M5×12
Seal
③Roller A
Angled bracket
④Roller B
Solid melamine door
Height
adjustment spacer
Attach to roller A
for left opening
Wood door
Equally spaced at
300 mm intervals
300
Reference
hole
30
Inclination 3.5/300
125
90
125
Rightopening
Number of holes from
reference hole
(Excluding reference hole)
7 pcs
6 pcs
2pcs
1pc
4 pcs
3pcs
Height difference
from ref. hole (mm)
Horizontal distance
from ref. hole (mm)
300
600
1200
1500
1800
2100
900
24.5
21.0
3.5
7.0
14.0
17.5
10.5
5 pcs
※5
Seal
Seal
〈Front〉
120 120 120 120
B
Drill the reference hole.
I4.7 hole depth 10 (no tapping required) I3.5 hole depth 26
The subsequent holes are drilled with a height difference
of 3.5 mm every 300 mm.
❶
❷
❶
❷
Door (fully closed) Door (fully opened)
※4
21
ハンガーB
26
25
27
28
27
※6
※6
※6
When mounting on wood
When mounting on solid melamine board
Wood door
Leading
edge
Leading
edge
⑤ Hexagon head bolt with
captive washer M8×25
⑤ Hexagon head bolt with
captive washer M8×30
⑤ Hexagon head bolt with
captive washer M8×25
⑤ Hexagon head bolt with
captive washer M8×30
〈Front〉
Height
adjustment spacer
Attach to roller A
for left opening
※4
21
OK
Mount the brackets on the center line of the door.
Trailing
edge
Leading
edge
The procedure describes a right opening setup.The left opening setup is installed in the opposite positions.

6
Mounting of Upper Rail
Hanging Door
3
6
Fastening of the Mounting Rail (when Using Rail Cover)
7
Mounting the Bottom Roller Guide
8
9Attaching Derail Protection Screw
3
10
Be sure to use the bottom roller
guide .
Be careful not to damage the
gear rack or running surface of
the rail when hanging the door.
Mount the damper after
hanging the door, since it
might be damaged when
hanging the door.
Upper rail
Pan head screw with captive washer M5×16
or
Truss head tapping screw 5×30
Be careful not to damage
the rail running surface
when processing.
148
148 8
30
40 40
I16
10
Wood floor or floor using plugs: Hexagon flange head tapping screw 5 × 25
Steel floor:
Hexagon head bolt with captive washer M5× 12
Bottom roller
guide（2 pcs）
Margin
Wall
Min.30
10
18
23
Bottom roller guide
Roller
Spring lock washer
Plain washer
Derail protection screw
(Pan head screw M8×30)
7
8
29
30
When mounting on wood
When mounting on solid melamine board
30
Be sure to tighten the screws firmly to prevent the door from falling.
6
ハンガーA
Make sure that the door can be opened and closed smoothly.
Adjust the gap between the door and the vertical frame.
(Loosen the bolt⑤, then insert or remove the height
adjustment spacer .)
Attach the derail protection screws to rollers A and B.
❶
❸
❷
・Mount it in the part of margin.
・Mount it so that the door is vertical.
・If the floor is concrete, mortar, etc., use the
provided plug to fasten it (drill diameter I6).
23
I16 I16
22
22
22
Mounting rail
33
8
Drill the mounting rail and fasten it to the position shown in the right figure.
Wipe off any dirt on the running
surface of the upper rail.
❶
❷
❸
❸
22
Hexagon head bolt with captive
washer M8×25
5
21
Screws (not provided)
29
Caution
Running surface
Caution
Caution
Caution
Mounting rail
33
Holes on the
mounting rail
Solid melamine door Wood door
Margin
Door
Wall
Door
Wall
Wall
Bottom roller
guide（1 pc）
The procedure describes a right opening setup.The left opening setup is installed in the opposite positions.

7
Mounting of Door stopper
3
11
Check the lateral and braking
directions of the damper(-
【1】)
The damper will not work if the
direction is wrong.
Be sure to install the damper after
hanging the door, since it might be
damaged when hanging the door.
Installation of the Damper
12
【1】Assembly of Damper
【2】Installation of the Damper
Damper
Pan head screw with
captive washer M5×14
Open
Close
Braking when closing Braking when opening
【Optional parts】
Roller on the
trailing edge
Plain
washer
With the door is opened more than
600 mm, attach the damper in a
position that does not touch the rack.
With the door closed, attach the damper in a
position that does not touch the rack.
Ｒ
Snap retainer
Clutch gear
Washer
Main body
groove
Snap retainer
(
Insert onto the groove from the side. )
For right opening
(for R)
Rotating direction
Center part
Shaft
Insert the clutch gear and washer to the shaft
portion of the braking device body.
❶
❷
Damper is non-handed. Right and Left-opening is alternative by the direction of clutch gear. The way to remove the clutch gear is the reverse of the installation procedure.
1
0
2
Color of the center part
view from the front
Right opening
Left opening
White
Blue White
Blue
Braking when
closing
Braking when
opening
【Optional parts】
Assembly or dis-assembly of the damper and the clutch gear
must be done by the specified manner.
15
中心に向けて取
り付けて下さい
Stopper
plate
心
中
Pan head screw with
captive washer M5×8
矢印方向を扉の
Door stopper
2×I4.6 hole
12
14
Door stopper
【Optional parts】
Door stopper
(floor mounted)
【Optional parts】
When vertical frame is not used, use the
door stopper 【Optional parts】to
prevent the door falling.
When is not usable, use door stopper
(floor) 【Optional parts】.
35
36
36
35
35
ハンガーＡ
矢印方向を扉の 中
心
り付けて下さい
中心に向けて取
Fasten the door stopper firmly
to prevent it from falling.
❶
❶
❷
❷
12
Pan head tapping screw 5×16
13
Do not rotate the clutch gear with too much force or turn it in
the opposite direction of the specified direction. Otherwise, it
may be damaged.
Caution
Caution
Caution
Caution
For left opening
(for L)
Open
Close
Close
Open
Roller on the
leading edge
The procedure describes a right opening setup. The left opening setup is installed in the opposite positions.

8
SUGATSUNE KOGYO CO.,LTD
Tokyo, JAPAN
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO (UK) LTD
Reading, UK
Phone: [phone] E-mail:[email protected]
SUGATSUNE EUROPE GmbH
Dusseldorf, GERMANY
Phone: [phone] E-mail:[email protected]
SUGATSUNE SHANGHAI Co., LTD
Shanghai, CHINA
Phone: [phone] E-mail:[email protected]
Guangzhou, CHINA
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO INDIA PRIVATE LIMITED
Mumbai, INDIA
Phone: [phone] E-mail:[email protected]
SUGATSUNE AMERICA, INC
California, USA
Phone: [phone] E-mail:[email protected]
Chicago, USA
Phone: [phone] E-mail:[email protected].
SUGATSUNE CANADA, INC.
Phone: [phone] E-mail:[email protected]
2021.02 0386-5
Adjusting Opening/Closing Speed
14
Mounting the Rail Cover
15
When door thickness exceeds 32 mm, prepare a cover panel separately since the door may touch the provided rail cover.
Side cover must be fastened with the provided screw. Or else, the side cover may fall and cause injury.
Even if the provided screw cannot be used, be sure to fix the side cover with L-shaped fixture, since the side
cover is just fitted to the mounting rail and may fall easily.
ハンガーＡ ハンガーＡ
Available opening width +160
(Distance from rail end at the leading edge)
26
(Fully opened position
of the door)
Mounting of Catch at Opened Position
13
【1】Mounting of Stopper Roller and Spring 【2】
Adjustment of Catch Position and Catching Force
【3】Fastening stopper roller and spring
ハンガーＡ
に向けて取
けて下さい
印方向を扉の
Ｌ／ＮＸＸＸＸＸ
ＳＣ−Ｃ０８
心
中
Spring
Truss head
screw M4×8
Pan head screw with
captive washer M5×8
Stopper roller
Plate nut
Roller on the
leading edge
Adjustment screw
Slower
(S direction)
Faster
(F direction)
Roller
Mounting rail
Mounting rail
Side cover
Pan head tapping
screw 4×12 Rail cover
Groove
31
33 31
32
33
34
❶❷
Lightly turn the adjustment screw. When it has reached the
end, do not turn any more.
Turn the adjustment screw of the damper with a flat-blade screwdriver.
・Adjustment of closing speed: Let the door close automatically
from a fully open position.
To make it slower: Turn in the Sdirection
To make it faster: Turn in the Fdirection
・Adjusting the opening speed: Same as adjusting the closing speed
Flat-blade screwdriver
Damper
❶
❷
20
16
18
17
19
❶
❷
Use the specified screws. Otherwise, it may
come into contact with other parts.
Already mounted (P.4 - )
Adjust the position of the spring so that the door stops at the fully
opened position. Using the dimensions shown in the figure below
as a guide, mark the rail to determine the position.
Adjust the catch force by raising and lowering the position of the stop roller.
Strengthen: Raise the stop roller
Weaken: Lower the stop roller
❶
❷
Stopper roller
19
3
The closing speed varies by ambient temperature.
When the temperature is high, the door closes fast; when it
is low, the door closes slowly.
Caution
Caution
Caution
Rail cover
The procedure describes a right opening setup.The left opening setup is installed in the opposite positions.